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7

Horizontal Installation

These  economizers  are  designed  to  work  in  both  vertical  and

horizontal applications. These instructions are for a horizontal in

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stallation. 

The  unit  has  a  horizontal  duct  opening  next  to  the  horizontal

supply  duct  opening.  However,  in  this  application,  with  an

economizer, the horizontal duct will actually come into the unit

underneath the outdoor air hood. (See Fig. 13.)

Fig. 13 — Install Bottom Panel with Horizontal Return 

Duct Opening

1. Turn off unit power supply and install lockout tag. 

2. Prepare the unit for economizer installation: 

For units with 2 position damper installed, remove the outside

air hood. Unplug the damper actuator and remove assembly

from unit. 

For units with manual damper installed, remove the manual

damper and hood. 

3. Remove the upper panel and bottom panel (provided with the

HVAC  unit)  on  the  end  of  the  unit  to  expose  the  return

section. (See Fig. 1.) Save the screws for later, when replacing

the panel. The panels shipped with the unit can be discarded.

4. Remove the unit’s left side corner post and left side panel to

allow for easy economizer installation. (See Fig. 14.)

NOTE: The unit’s left side panel has a duct opening in it, but this

panel/duct opening will not be used in this application and can be

discarded.

 

Fig. 14 — Remove Unit Corner Post and Side Panel

5. Install economizer with shroud attached, as shown in Fig. 3,

into the return air section of the unit. Be careful not to pinch

the wires during installation. Bottom of economizer will rest

on the base of the unit. (See Fig. 3.)

NOTE: The  outside  air  damper  is  rated  to  meet  the ASHRAE

requirements  for  leakage.  It  is  important  that  the  damper  be

installed perfectly square in the unit. 

6. Reinstall  the  left  side  corner  post  on  to  the  unit.  Note the

corner post will sit behind the economizer shroud flange. (See

Fig.  5.)  Screw  through  the  corner  post  and  through  the

economizer shroud. (See Fig. 5 and 6.)

7. Insert  provided  screw  through  the  bottom  left  rear  of  the

economizer and into the unit base. (See Fig.  3.) Install the

new (provided) left side panel without the duct opening on

the unit. 

8. Before the economizer is secured in place on the right hand

side, remove and save the 12-pin jumper plug from the unit

wiring harness. (See Fig. 6.) Insert the EconoMi$er

®

2 plug

into the unit wiring harness plug. (See Fig. 6.)

NOTE: The 12-pin jumper plug should be saved for future use

in the event that the EconoMi$er2 is removed from the unit.

The jumper plug is not needed as long as the EconoMi$er 2 is

installed. 

9. Install the (provided) bottom panel with the horizontal return

duct opening on the unit. (See Fig. 13.) Screw panel in place.

10. Install the upper end economizer panel in place over the econ

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omizer’s  outside  air  damper,  and  above  the  bottom  panel.

(See  Fig.  12.)  Screw  panel  in  place  and  screw  panel  into

economizer in 2 places. (See Fig. 8.) 

11. Assemble the outside air hood per Fig. 9-11.

 a. Install filter supports (Item #1) to the upper end panel

using the screws provided.

 b. Install each deflector (Item #8) on to each filter support

(Item #1) using the screws provided.

 c. Apply seal strip to mating flanges on the side plates of

the hood (Item # 4 and #5).

 d. Secure  the  side  panels  (Item  #4  and  #5)  to  the  upper

panel using the screws provided.

 e. Apply the seal strip to the mating flange of the hood.

(See Fig. 9).

 f. Secure hood top (Item #3) to the upper panel using the

screws  provided.  On  the  44  in.  chassis  remove  the

screws from across the top cover of the unit. The rear

flange of the hood top will slide behind the unit top over

the flange.

 g. Secure side retainers (Item #6) to side panels (Item #4

and #5) using the screws provided, screwing from the

outside of the hood.

 h. Secure each central retainer (Item #2) to the hood top

(Item #3). Align the central retainers to the holes located

on the filter support (Item #1), so the central retainer is

perpendicular to the hood and each filter support. Secure

using the screws provided.

 i. Apply seal strip to top diverters (Item #7).

 j. Secure top diverters (Item #7) to the hood top (Item #3).

 k. Install outdoor air screens by sliding them into each of

the four spaces created by the hood, filter support and,

central  retainers.  First  insert  the  air  screens  into  the

pocket  created  at  the  end  of  the  hood (Item #3), then

fully put the air screen into place. Slide the air screens

back  into  the  pocket  created  in  the  filter  support

(Item#1).  Repeat  this  step  for  each  air  screen.  (See

Fig. 10.) See Fig.11 for complete hood assembly.

Bottom Panel With
Return Duct Opening

Unit’s Left Side

Panel With 
Duct Opening

Left Front

Corner Post

Summary of Contents for CRECOMZR072A01

Page 1: ...to the equipment and any other safety precautions that apply Follow all safety codes Wear safety glasses and work gloves Use care in handling and installing this accessory It is important to recognize safety information This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER...

Page 2: ...d relief air damper leakage requirements and when used with Carrier ComfortLink RTU Open Premierlink SystemVu or I O Flex control systems meet IECC 2015 section C403 2 4 7 for Fault Detection and Diagnostic requirements Note IECC 2015 section C403 2 4 7 1 requires differential return air sensor which must be ordered separately Outside air and return air volume dampers are AMCA Air Movement and Con...

Page 3: ...It is important that the damper be perfectly square in the unit 6 Reinstall the left side corner post on to the unit NOTE The corner post will sit behind the economizer shroud flange See Fig 5 Screw through the corner post and through the economizer shroud See Fig 3 and 5 7 Insert provided screw through the bottom left rear of the economizer and into the unit base See Fig 3 Reinstall the unit s le...

Page 4: ... 9 10 11 12 WHT WHT YEL PINK VIO BLK BLK BLK BLU RED RED RED 73 73 73 69 69 69 69 69 73 To Optional Enthalpy Sensor 500 OHM Resistor Actuator Outside Air Sensor Units Left Side Panel Left Front Corner Post Screw Economizer Flange Economizer Shroud Jumper Plug Remove Harness Plug From Economizer Harness Plug From HVAC ...

Page 5: ...ood top Item 3 Align the central retainers to the holes located on the filter support Item 1 so the central retainer is perpendicular to the hood and each filter support Secure using the screws provided i Apply seal strip to top diverters Item 7 j Secure top diverters Item 7 to the hood top Item 3 k Install outdoor air screens by sliding them into each of the four spaces created by the hood filter...

Page 6: ... 3 3 Side Retainer 2 4 Hood Top 1 5 Left Hood Side 1 6 Right Hood Side 1 7 Top Diverters 2 8 Deflector 3 Apply seal strip to the front of this flange Apply seal strip to the back of this flange Apply seal strip to the back of this flange Apply seal strip to the back of this flange 7 7 3 5 6 8 8 2 8 6 4 2 1 2 Insert Air Screen Slide Into Position Outdoor Air Hood CRBARHOD001A00 Relief Hood Ordered ...

Page 7: ...ve and save the 12 pin jumper plug from the unit wiring harness See Fig 6 Insert the EconoMi er 2 plug into the unit wiring harness plug See Fig 6 NOTE The 12 pin jumper plug should be saved for future use in the event that the EconoMi er2 is removed from the unit The jumper plug is not needed as long as the EconoMi er 2 is installed 9 Install the provided bottom panel with the horizontal return d...

Page 8: ... 19 illustrates the installed barometric hood parts Fig 19 Installed Barometric Hood Side View and Isometric View For horizontal return and field installed economizer install the economizer as follows 1 Install the field provided horizontal ductwork onto the unit Duct height must be at least 19 1 2 inches high however the duct can be no taller than the top of the relief opening in the bottom panel...

Page 9: ...e 12 pin economizer harness pin 5 and 6 are used to connect the OAT sensor to the PremierLink board INDOOR AIR QUALITY CO2 SENSOR Mount the optional indoor air quality CO2 sensor according to manufacturer specifications A separate field supplied transformer must be used to power the CO2 sensor Wire the CO2 sensor to the COM and IAQI terminals of J5 on the PremierLink controller Refer to the Premie...

Page 10: ... 11 12 13 14 15 16 17 GRN DDC CONTROL RMTOCC CMPSAFE FSD SFS NOT USED RED PNK RED WHT RED BLU RED YEL RED 18 19 20 21 22 23 24 25 26 ORN RED ENTH POSITION 0 POSITION 1 1 LEN CCN 4 NO ACTION LOAD FACTORY DEFAULTS ON POWERUP 0 1 1234 ECONO J9 J7 NOT USED J8 FAN GRN CMP1 YEL CMP2 BLU HS1 WHT HS2 HS3 EXH RVS PNK ORNRED PWR RELAYS RED CUT FOR DUAL TRANSFORMER EQUIPMENT BLK WHT RED DISCRETE J4 0 20mA IN...

Page 11: ...eturn air enthalpy sensor to the enthalpy controller 2 At the enthalpy control remove the factory installed resistor from the SR and terminals 3 Connect the field supplied RED wire to spade connector on the return air enthalpy sensor and the SR terminal on the enthalpy controller Connect the BLK wire to S spade connector on the return air enthalpy sensor and the SR ter minal on the enthalpy contro...

Page 12: ...EQUIRES BOTH AN ENTHALPY SWITCH RECEIVER 33CSENTHSW AND AN ENTHALPY SENSOR 33CSENTSEN The enthalpy switch receiver is mounted in the outdoor air inlet and calculates outdoor air enthalpy The enthalpy sensor is mounted in the return airstream and calculates the enthalpy of the indoor air For differential enthalpy control the enthalpy switch receiver energizes the HI enthalpy relay output when the o...

Page 13: ...set point has not been reached By the time the CO2 level reaches the set point the damper will be at maximum ventilation and should maintain the set point In order to have the CO2 sensor control the economizer damper in this manner first determine the damper voltage output for minimum or base ventilation Base ventilation is the ventilation required to remove contaminants during unoccupied periods ...

Page 14: ... cooling occurs when there is no call from the thermostat except G Pre cooling is defined as the economizer modulates to provide 70 F supply air When free cooling is available the PremierLink control will control the compressors and economizer to provide a supply air temperature determined to meet the Y1 and Y2 calls from the thermostat using the following 3 routines The 3 control routines are bas...

Page 15: ... or right Actuator will move to its Control Signal position Actuator operates properly Step 8 Does not drive toward Control Signal Position Step 4 4 Make sure the control signal positive is connected to Wire No 3 and control signal negative is connected to Wire No 1 Most control problems are caused by reversing these two wires Verify that the reversing switch is all the CCW or CW Drives to Control...

Page 16: ...st 30 seconds The SPT SAT and OAT inputs must have valid readings OAT must be less than 75 F OAT must be less than SPT Enthalpy must be LOW may be jumpered if an enthalpy sensor is not available Economizer position is NOT forced When free cooling is available the outdoor air damper is positioned through the use of a Proportional Integral Derivative Loop PID control process to provide a calculated ...

Page 17: ... the number of heat stages is calculated otherwise the required number of heat stages will be set to 0 If the PremierLink controller determines that heat stages are re quired the economizer damper will be moved to minimum posi tion if occupied and closed if unoccupied Staging should be as follows IF HEATING PID STAGES 2 HEAT STAGES 1 50 capacity will energize HS1 HEAT STAGES 2 100 capacity will en...

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Page 20: ...ht to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53480313 01 Printed in U S A Form IIK CRECOMZR72 03 Pg 20 8 21 Replaces IIK CRECOMZR72 02 2021 Carrier ...

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