background image

50VL-C, 50VL-F: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

9

High-Voltage Connections

The unit must have  a  separate  electrical service  with  a  field-supplied,

waterproof disconnect switch mounted at, or within sight from the unit.

Refer  to  the  unit  rating  plate,  NEC  and  local  codes  for  maximum

fuse/circuit breaker size and minimum circuit amps (ampacity) for wire

sizing. 
The  field-supplied  disconnect  may  be  mounted  on  the  unit  over  the

high-voltage inlet hole when the standard power and low-voltage entry

points are used. See 

Fig. 2

 and 

Fig. 3

 for acceptable location.

See unit wiring label (

Fig. 12

 - 

Fig. 19

)  and 

Fig. 10

 for reference when

making  high voltage  connections.  Proceed  as  follows to complete  the

high-voltage connections to the unit.

Single phase units:

1. Run the high-voltage (L1, L2) and ground lead into the control box.
2. Connect ground lead to chassis ground connection.
3. Locate the black and yellow wires connected to the line side of the

contactor.

4. Connect field L1 to black wire on connection 11 of the compressor

contactor.

A09066

Fig. 10 – High- and Control-Voltage Connections

5. Connect  field  wire  L2  to  yellow  wire  on  connection  23  of  the

compressor contactor.

Three-phase units:

1. Run the high-voltage (L1, L2, L3) and ground lead into the control

box.

2. Connect ground lead to chassis ground connection.

3. Locate the black and yellow wires connected to the line side of the

contactor.

4. Connect field L1 to black wire on connection 11 of the compressor

contactor.

5. Connect  field  wire  L3  to  yellow  wire  on  connection  13  of  the

compressor contactor.

6. Connect field wire L2 to blue wire from compressor.

Special Procedures for 208-V Operation

Control Voltage Connections

NOTE: 

Do not use any type of power-stealing thermostat. Unit control

problems may result.
Use no. 18 American Wire Gage (AWG) color-coded, insulated (35°C

minimum)  wires to make the control voltage connections between the

thermostat  and  the  unit.  If  the  thermostat  is  located more  than  100  ft

(30.5 m) from the unit (as measured along the control voltage wires), use

no. 16 AWG color-coded, insulated (35° C minimum) wires.

Standard Connection

Locate the seven (eight for 3-phase) low voltage thermostat leads in 24

volt splice box. A gray wire is standard on 3-phase units for connection

to  an  economizer.  See 

Fig. 10

  for  connection  diagram.  Run  the

low-voltage leads from the thermostat, through the control wiring inlet

hole grommet (

Fig. 2

 and 

Fig. 3

), and into the low-voltage splice box.

Provide  a  drip  loop  before  running  wires  through  panel.  Secure  and

strain relief all wires so that they do not interfere with operation of unit.
If an accessory electric heater is installed, low voltage leads from heater

must  be  connected  to  factory  supplied  control  leads  from  Indoor  Fan

Board P4 connector. 

NOTE: 

If the unit 24V wires do not have a matching receptacle, cut the

24V  wires  from  the  electric  heater  plug,  strip  the  ends,  and  wire  nut

together to match the schematic connections. If the electric heater 24V

wires  do  not  have  a  matching  plug,  cut  the  24V  wires  from  the  unit

receptacle, strip the ends, and wire nut together to match the schematic

connections.
Factory wires are provided for electric heat staging W1 and W2 (W2 and

W3 on IFB). If room thermostat has only one stage of supplemental heat,

connect white and  violet wires  shown  in 

Fig. 10

 to  second  stage heat

field wire. 
Some  electric  heaters  have  four  control  wires  (plus  common  wire).

Consult  unit  wiring  diagram  and  electric  heater  wiring  diagram  for

additional details.

Ttransformer Protection

The transformer is of the  energy-limiting type, however a direct short

will likely  blow a  secondary  fuse.   If an overload  or short  is present,

correct  overload  condition  and  check  for  blower  fuse  on  Indoor  Fan

Board. Replace fuse as required with correct size and rating.

CAUTION

!

UNIT COMPONENT DAMAGE HAZARD

Failure to follow this caution may result in damage to the unit being

installed.

1. Make all electrical connections in  accordance with  NFPA  70

(NEC) (latest edition) and local electrical codes governing such

wiring.  In  Canada,  all  electrical  connections  must  be  in

accordance with CSA standard C22.1 Canadian Electrical Code

Part 1 and applicable local codes. Refer to unit wiring diagram.

2. Use  only  copper  conductor  for  connections  between

field-supplied electrical disconnect  switch and  unit. DO  NOT

USE ALUMINUM WIRE.

3. Be  sure  that  high-voltage  power  to  unit  is  within  operating

voltage range indicated on unit rating plate. On 3-phase units,

ensure  phases  are  balanced  within  2  percent.  Consult  local

power company for correction of improper voltage and/or phase

imbalance.

4. Do not damage internal components when drilling through any

panel to mount electrical hardware, conduit, etc.

POWER
SUPPLY

FIELD-SUPPLIED
FUSED DISCONNECT

HIGH VOLTAGE
POWER LEADS
(SEE UNIT WIRING
LABEL)

EQUIP GR

CONTROL BOX

LOW-VOLTAGE
POWER LEADS
(SEE UNIT
WIRING LABEL)

W1

Y

G

R

C

WHT(W1)

YEL(Y)

GRN(G)

RED(R)

BRN(C)

THERMOSTAT
(TYPICAL)

3-PHASE SHOWN
1-PHASE USES 
TWO POWER 
LEADS

W2

VIO (W2)

SPLICE BOX

DH

BLU (DH)

GRA (Y2)

3-Phase
Only

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing  or servicing  system, always turn off main  power to

system  and  install  lockout  tag.  With  disconnect  switch  open,  move

black wire from transformer (3/16 in.)(4.8 mm) terminal marked 230 to

terminal marked 208. This retaps transformer to primary voltage of 208

vac.

Summary of Contents for Comfort 50VL-F

Page 1: ...refer to the current editions of the Canadian electrical Code CSA C22 1 Recognize safety information This is the safety alert symbol When you see this symbol on the unit and in instructions or manual...

Page 2: ...s and PE Professional Engineering Certificate if required Roof Curb Install accessory roof curb in accordance with instructions shipped with curb See Fig 4 Install insulation cant strips roofing and f...

Page 3: ...50VL C 50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 3 A200004 Fig 2 24 36 Unit Dimensions...

Page 4: ...50VL C 50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 4 A150533 Fig 3 42 60 Unit Dimensions...

Page 5: ...1 lb density Fig 4 Roof Curb Dimensions UNIT SIZE CATALOG NUMBER A IN mm B small common base IN mm B large base IN mm Part Number CPRCURB011B00 can be used on both small and large basepan units The cr...

Page 6: ...des Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier If a plenum return is used on a vertical unit the return should be ducted through the roof deck to c...

Page 7: ...When using a gravel apron make sure it slopes away from the unit Connect a drain tube using a minimum of 3 4 in PVC or 3 4 in copper pipe all field supplied at the outlet end of the 2 in 51 mm trap D...

Page 8: ...nances Adhere to the following criteria when selecting sizing and installing the duct system 1 Units are shipped for side shot installation 2 Select and size ductwork supply air registers and return a...

Page 9: ...they do not interfere with operation of unit If an accessory electric heater is installed low voltage leads from heater must be connected to factory supplied control leads from Indoor Fan Board P4 con...

Page 10: ...7 3 17 4 7 3 17 4 7 3 17 5 6 INDOOR BLOWER Nominal Cooling Airflow Cfm Size in Size mm Motor HP RPM 800 10x10 254x254 1 2 1050 1000 10x10 254x254 1 2 1050 1150 11x10 279 4x254 3 4 1000 1350 11x10 279...

Page 11: ...rs start Observe that compressor and outdoor fan shut down when control setting is satisfied and that indoor blower shuts down after 90 second fan time delay expires IMPORTANT Three phase scroll compr...

Page 12: ...lor coding on the indoor fan motor leads see Table 3 The additional 4 speed tap wires are shipped loose with vinyl caps and are located in the control box near the interface fan board IFB See Fig 11 S...

Page 13: ...Y and G These completed circuits through the thermostat connect contactor coil C through unit wire Y and time delay relay TDR through unit wire G across the 24 V secondary of transformer TRAN The nor...

Page 14: ...d Low Pink CFM 1174 1107 1045 985 914 890 825 760 673 572 BHP 0 32 0 32 0 33 0 33 0 34 0 35 0 36 0 37 0 37 0 37 Medium1 Red CFM 1246 1195 1148 1081 1019 953 884 859 795 690 BHP 0 38 0 39 0 39 0 40 0 4...

Page 15: ...ation speed Table 5 Dry Coil Air Delivery Horizontal Discharge Sizes 36 60 3 Phase Models Only Unit Motor Speed Wire Color External Static Pressure IN W C 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 36 Low Bl...

Page 16: ...20 0 21 Med Low Pink CFM 1002 936 875 821 748 687 613 554 565 518 WATTS 144 155 161 171 176 187 193 203 209 220 BHP 0 15 0 17 0 17 0 18 0 19 0 20 0 21 0 22 0 22 0 24 Medium Red CFM 1255 1210 1145 1074...

Page 17: ...Black CFM 2480 2432 2375 2322 2236 2161 2085 2006 1917 1808 WATTS 1029 1012 995 975 941 908 869 836 796 751 BHP 1 10 1 09 1 07 1 05 1 01 0 97 0 93 0 90 0 85 0 81 Shaded areas indicate speed static co...

Page 18: ...Table IN W C Small Cabinet 24 36 STATIC STANDARD CFM SCFM 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 5 kW 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 02 0 04 0 06 0 07 10 kW 0 00 0 00 0 00...

Page 19: ...nstallation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 19 A150503 Fig 12 Connection Wiring Diagram 24 36 60 Si...

Page 20: ...Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 20 A150513 Fig 13 Ladder Wiring Diagram 24 36 60 Size...

Page 21: ...F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 21 A200013 Fig 14 Connection Wiring Diagram 30 Size...

Page 22: ...L F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 22 A200014 Fig 15 Ladder Wiring Diagram 30 Size 20...

Page 23: ...0VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 23 A150504 Fig 16 Connection Wiring Diagram 208...

Page 24: ...50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 24 A150514 Fig 17 Ladder Wiring Diagram 208 23...

Page 25: ...50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 25 A150505 Fig 18 Connection Wiring Diagram 46...

Page 26: ...C 50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 26 A150515 Fig 19 Ladder Wiring Diagram 460...

Page 27: ...bulb indoor condition Where a dash appears do not attempt to check charge or charge unit under these conditions using the superheat method Weigh in method should be used A150625 To properly check or...

Page 28: ...ation in blower compartment d Ensure proper reassembly by marking blower wheel and motor in relation to blower housing before disassembly e Loosen setscrew s that secures wheel to motor shaft remove s...

Page 29: ...pose the fan blade 3 Inspect the fan blades for cracks or bends 4 If fan needs to be removed loosen the setscrew and slide the fan off the motor shaft 5 When replacing fan blade position blade as show...

Page 30: ...ditional safety hazards For models that have a scroll compressor the compressor pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor...

Page 31: ...rough the louvered openings in the unit base 4 Perform required service 5 Remove and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The filter drier is specifically...

Page 32: ...rigerant evacuate system and recharge to capacities shown on rating plate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil De...

Page 33: ...ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK THAT INDOOR EVAPORATOR AIR FILTER IS CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN H...

Page 34: ...dianapolis IN 46231 Edition Date 01 20 Catalog No 50VL 17SI Replaces 50VL 16SI 50VL C 50VL F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs...

Reviews: