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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53300182-01

Printed in U.S.A.

Form 30MP-21SI

Pg 1 

1118

12-17

Replaces: 30MP-19SI

Installation Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . . . . 1

GENERAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-3

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-43

Location

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Unit Mounting Requirements

 . . . . . . . . . . . . . . . . . . 21

Step 1 — Inspect Shipment

. . . . . . . . . . . . . . . . . . . . . . 23

Step 2 — Position the Unit

 . . . . . . . . . . . . . . . . . . . . . . 23

Step 3 — Place the Unit

 . . . . . . . . . . . . . . . . . . . . . . . . . 23

Step 4 — Check Compressor Mounting

 . . . . . . . . . 23

Step 5 — Make Piping Connections

 . . . . . . . . . . . . . 24

• UNITS WITHOUT MANIFOLD

• 30MPA SYSTEM CONDENSER

• 30MPW UNITS WITH NITROGEN CHARGE

• EVACUATION AND DEHYDRATION

• 30MPW CONDENSER DESCRIPTION

• 30MPW CONDENSER

• CONDENSER WATER CONTROL VALVE

• EVAPORATOR DESCRIPTION

• EVAPORATOR PIPING

• FOR UNITS WITH WATER MANIFOLD

• DUAL CHILLER CONTROL OPTION

• MULTI - UNIT CHILLER CONTROLLER 

ACCESSORY

• AIR  SEPARATION

Step 6 — Fill the Chilled Water Loop

 . . . . . . . . . . . . 37

• WATER SYSTEM CLEANING

• FILLING THE SYSTEM

Step 7 — Make Electrical Connections

 . . . . . . . . . . 38

• 30MPA, MPW CONTROL BOX

• 30MPE DISTRIBUTION PANEL

• UNBALANCED 3-PHASE SUPPLY VOLTAGE

SAFETY CONSIDERATIONS

Installing, starting up, and servicing this equipment (Fig. 1-4)

can be hazardous due to system pressures, electrical compo-

nents, and equipment location (roofs, elevated structures, etc.). 

Only trained, qualified installers and service technicians

should install, start up, and service this equipment.

When working on the equipment, observe precautions in the

literature and on tags, stickers, and labels attached to the

equipment.
• Follow all safety codes.

• Wear safety glasses and work gloves.

• Use care in handling, rigging, and setting bulky

equipment.

.

GENERAL

These installation instructions cover the 30MPA, MPW units

with 

Comfort

Link controls. The 30MPA units are condenserless

units and the 30MPW units are fluid cooled. See Fig. 1-4 for dif-

ferent unit configurations. See Fig. 5 for model number no-

menclature and Fig. 6-19 for unit dimensional details and cor-

ner weights.

WARNING

DO NOT USE TORCH to remove any component. System

contains oil and refrigerant under pressure. 
To remove a component, wear protective gloves and gog-

gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-

tem using both high-pressure and low pressure ports.

c. Traces of vapor should be displaced with nitrogen

and the work area should be well ventilated. Refrig-

erant in contact with an open flame produces toxic

gases.

d. Cut component connection tubing with tubing cutter

and remove component from unit. Use a pan to catch

any oil that may come out of the lines and as a gage

for how much oil to add to the system.

e. Carefully unsweat remaining tubing stubs when nec-

essary. Oil can ignite when exposed to torch flame.

Failure to follow these procedures may result in personal

injury or death.

WARNING

Electrical shock can cause personal injury and death. Shut

off all power to this equipment during installation. There

may be more than one disconnect switch. Tag all discon-

nect locations to alert others not to restore power until work

is completed.

CAUTION

DO NOT re-use compressor oil or any oil that has been

exposed to the atmosphere. Dispose of oil per local codes

and regulations. DO NOT leave refrigerant system open to

air any longer than the actual time required to service the

equipment. Seal circuits being serviced and charge with

dry nitrogen to prevent oil contamination when timely

repairs cannot be completed. Failure to follow these proce-

dures may result in damage to equipment.

AquaSnap

®

30MPA,MPW016-071

Liquid Chillers

with Scroll Compressors

and 

Comfort

Link Controls

50/60 Hz

Summary of Contents for AquaSnap 30MPA050

Page 1: ...controls The 30MPA units are condenserless units and the 30MPW units are fluid cooled See Fig 1 4 for dif ferent unit configurations See Fig 5 for model number no menclature and Fig 6 19 for unit dim...

Page 2: ...2 Fig 1 30MPA Unit Size 020 045 a30 6023 Fig 2 30MPA Unit Size 050 071 a30 6024 Fig 3 30MPW Unit Size 016 045 a30 6025 Fig 4 30MPW Unit Size 050 071 a30 6026...

Page 3: ...Interrupt High Condensing and Hot Gas Bypass 071 71 250 2 Fused Disconnect Switch selected models 0 Comfort Cooling Duty 32 60 F 0 0 16 5 C Std 1 Water Manifold Piping Includes Combination Valve 2 Wa...

Page 4: ...to the nearest beams Additional weight of factory installed sound enclosure op tion is 75 lb 34 kg Additional operating weight of 30MPA water manifold option is 218 lb 99 kg Additional operating weigh...

Page 5: ...37 48 952 0 mm 30MPA071 1506 683 kg 14 31 363 4 mm 27 30 693 4 mm 38 08 967 2 mm NOTES 1 Operating weight includes weight of water and refrigerant 2 Denotes center of gravity 3 Dimensions are shown i...

Page 6: ...59 9 mm 27 39 695 7 mm 37 48 952 0 mm 30MPA071 1506 683 kg 14 31 363 4 mm 27 30 693 4 mm 38 08 967 2 mm NOTES 1 Operating weight includes weight of water and refrigerant 2 Denotes center of gravity 3...

Page 7: ...h local codes 5 Denotes accessory or factory installed option 6 Unit shipped with nitrogen holding charge Field removal of tube and reducing coupling is required Consult Installation Instructions for...

Page 8: ...34 42 874 2 mm 30MPA071 1724 782 kg 14 52 368 8 mm 29 96 760 9 mm 35 01 889 2 mm NOTES 1 Operating weight includes weight of water and refrigerant 2 Denotes center of gravity 3 Dimensions in are in mi...

Page 9: ...equired Consult Installation Instructions for dis charge and liquid pipe connection sizes UNIT OPERATING WEIGHT lb DIMENSIONS in NUMBER OF COMPRESSORS STANDARD UNIT A B C D E F G H J 30MPW016 671 305...

Page 10: ...and above the unit All clearances must be in accordance with local codes 5 Denotes accessory or factory installed option 6 Unit shipped with nitrogen holding charge Field removal of tube and reducing...

Page 11: ...12 58 319 5 27 76 705 1 mm 35 27 895 5 mm 30MPW071 1719 780 kg 12 79 324 9 27 67 702 9 mm 35 02 889 5 mm NOTES 1 Operating weight includes weight of water and refrigerant 2 Denotes center of gravity 3...

Page 12: ...mm 3 30MPW045 1734 788 kg 12 69 332 mm 29 47 748 mm 32 19 818 mm NOTES 1 Operating weight includes weight of water and refrigerant 2 Denotes center of gravity 3 Dimensions are shown in inches Dimensi...

Page 13: ...ntrol panel end opposite control panel end and above the unit All clearances must be in accordance with local codes 5 Denotes accessory or factory installed option 6 Unit shipped with nitrogen holding...

Page 14: ...13 26 336 8 mm 27 63 701 8 mm 31 36 796 5 mm 30MPW071 2155 977 5 kg 13 42 340 8 mm 27 55 699 8 mm 31 17 791 7 mm NOTES 1 Operating weight includes weight of water and refrigerant 2 Denotes center of...

Page 15: ...CLARITY STYLE B 11 38 in TYPICAL SEE DETAIL A 64 78 in TOP VIEW FRONT VIEW SIDE VIEW 57 00 in UNIT SIZES 016 045 65 05 in UNIT SIZES 050 071 68 81 in a30 6003 NOTE Style B water manifold is used on 30...

Page 16: ...70 63 in TOP VIEW FRONT VIEW SIDE VIEW SEE DETAIL A 6 VICTAULIC CONNECTIONS SPACER PIPE ACCESSORY DETAIL A CORNER POSTS REMOVED FOR CLARITY a30 6004 STYLE B 11 38 in TYPICAL NOTE Style B water manifol...

Page 17: ...3 Minimum Step Capacity 8 15 15 15 10 10 EVAPORATOR Weight lb empty 33 47 92 87 112 158 Net Fluid Volume gal 1 1 1 2 2 8 2 4 3 1 4 7 Maximum Refrigerant Pressure psig 505 505 565 650 565 565 Maximum F...

Page 18: ...PORATOR Weight lb empty 143 143 167 167 190 Net Fluid Volume gal 3 9 3 9 4 7 4 7 5 4 Maximum Refrigerant Pressure psig 650 650 650 650 650 Maximum Fluid Side Pressure psig 300 300 300 300 300 Evaporat...

Page 19: ...Net Fluid Volume L 4 1 4 7 10 5 8 9 11 8 17 9 Maximum Refrigerant Pressure kPa 3482 3482 3896 4479 3896 3896 Maximum Fluid Side Pressure kPa 2068 2068 2068 2068 2068 2068 Evaporator Connections in In...

Page 20: ...14 1 17 0 17 0 19 6 Maximum Refrigerant Pressure kPa 4481 4481 4481 4481 4481 Maximum Fluid Side Pressure kPa 2070 0 2070 0 2070 0 2070 0 2070 0 Water Connections in Inlet and Outlet Victaulic IPS 21...

Page 21: ...70 214 W045 413 256 393 235 W050 484 398 403 317 W055 490 402 407 319 W060 508 424 416 332 W065 519 432 424 337 W071 516 432 427 344 UNIT 30MP WITH MANIFOLD MOUNTING HOLE lb A B C D A020 258 326 134 2...

Page 22: ...9 249 319 259 W050 369 367 310 313 368 311 W055 372 370 312 315 371 313 W060 382 383 324 323 382 323 W065 388 389 328 327 389 327 W071 388 388 331 330 388 330 ESTIMATED WEIGHT DISTRIBUTION AT EACH MOU...

Page 23: ...final position remove the packaging and remove the mobility kit wheels if equipped Remove the 3 8 in wheel nuts to remove the wheels from the unit legs Lev el the unit using a level and bolt the unit...

Page 24: ...pressor mounting rail These RED bolts are for shipping purposes only COMPRESSOR HOLDDOWN BOLTS RED TO BE REMOVED BOTH SIDES COMPRESSOR HOLDDOWN BOLTS TO BE REMOVED BOTH SIDES NOTE For 30MP050 071 unit...

Page 25: ...tem Design Manual or appropriate ASHRAE American Society of Heating Refrigerating and Air Conditioning Engineers handbook for details 5 See product data for minimum system fluid volume This system may...

Page 26: ...not intended for a specific installation Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards 3 All wiring must comply with applicable local...

Page 27: ...e adequate volume 6 Hot gas lines should rise above refrigerant level in condenser circuit With 30MPA 09DP matched condensers this is accomplished internally in the 09DP unit Double riser may be requi...

Page 28: ...piping techniques Refer to Carrier System Design Manual part 3 Carrier E20 II software Refrigerant Piping program or appropriate ASHRAE American Society of Heating Refrigerating and Air Conditioning E...

Page 29: ...crons or less isolate the vacuum pump from the system Observe the rate of rise of the vacuum in the sys tem If the vacuum rises by more than 50 microns in a 30 min ute time period continue the dehydra...

Page 30: ...s in the line Maintain system pressure by using a pressure tank or a combination of relief and reducing valves For units with water manifold option refer to manifold Victaulic spacer fitting kit acces...

Page 31: ...00 210 220 230 240 4 1 2 3 5 6 7 8 9 Water Pressure Drop GPM LEGEND NOTE Pressure drop curves assume water temperature of 68 F 20 C 1 30MP016 6 30MP045 2 30MP020 7 30MP050 055 3 30MP030 8 30MP060 065...

Page 32: ...30 140 150 160 170 180 190 200 210 220 230 240 4 1 2 3 5 6 7 8 9 Water Pressure Drop kPa Liters Second 1 0 2 3 4 5 6 7 8 9 10 11 12 15 13 14 0 10 20 30 40 50 60 80 90 100 110 120 70 3 1 2 4 5 6 7 8 9...

Page 33: ...30MP045 2 30MP030 6 30MP050 55 3 30MP032 7 30MP060 065 071 4 30MP040 40 35 30 25 20 15 10 5 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 4 1 2 3 5 6 7 W...

Page 34: ...170 180 190 200 210 220 230 240 4 1 2 3 5 6 7 Water Pressure Drop GPM Water Pressure Drop kPa Liters Second 1 0 2 3 4 5 6 7 8 9 10 11 12 15 13 14 0 10 20 30 40 50 60 80 90 100 110 120 70 3 1 2 4 5 6...

Page 35: ...eaking this is the best place to install an air separator if possible 1 Install automatic air vents at all high points in the system If the 30MP unit is located at the high point of the system a vent...

Page 36: ...ATURE STRAINER 30MP CHILLER CONTROL BOX T SHIELDED GROUNDED WIRE 30MP CHILLER 30MP CHILLER CONTROL BOX CONTROL BOX DISTRIBUTION PUMP EXPANSION TANK S AIR SEPARATOR WITH VENTS DECOUPLER CHILLER 1 CHILL...

Page 37: ...ine water pH of 8 to 9 Avoid a pH greater than 10 since this will adversely affect pump seal components c A side stream filter is recommended see Fig 38 during the cleaning process Filter side flow ra...

Page 38: ...und in the 30MPA MPW control box which contains the low voltage field wiring terminal strip LVT All low voltage field wiring connections are made to this terminal block see Fig 39 Three 7 8 in 22 mm k...

Page 39: ...236 v AC 238 v Average Voltage 243 236 238 3 239 v Determine maximum deviation from average voltage AB 243 239 4 v BC 239 236 3 v AC 239 238 1 v Maximum deviation is 4 v Determine percent voltage imba...

Page 40: ...A EA LRA EA RLA EA LRA EA MCA ICF MOCP REC FUSE 016 208 230 3 60 187 253 24 8 240 0 17 2 164 N A N A 48 2 257 2 70 60 380 3 60 342 418 16 0 134 0 12 2 73 32 2 146 2 45 40 460 3 60 414 508 12 4 130 0 8...

Page 41: ...TS NAMEPLATE VOLTAGE COMPRESSOR A1 COMPRESSOR A2 UNIT RLA LRA RLA LRA MCA ICF MOCP REC FUSE MIN MAX 050 208 230 3 60 187 253 85 1 436 85 1 436 191 5 521 1 250 225 380 3 60 342 418 49 3 252 49 3 252 11...

Page 42: ...NAMEPLATE VOLTAGE COMPRESSOR A1 COMPRESSOR A2 UNIT RLA LRA RLA LRA MCA ICF MOCP REC FUSE MIN MAX 050 208 230 3 60 187 253 79 4 418 79 4 418 178 7 497 1 250 200 380 3 60 342 418 48 1 252 48 1 252 108 2...

Page 43: ...o 90 amps is 6 AWG to 3 0 e Incoming wire size range for non fused disconnect with MCA from 90 1 amps to 250 amps is 4 AWG to 350 kcmil f Incoming wire size range for fused disconnect is 6 AWG to 10 A...

Page 44: ...to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53300182 01 Printed in U S A Form 30MP 21SI Pg 44 1118 12 17 Replaces 30M...

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