background image

Packaged rooftop units 

with integrated gas burner

22

13. C

ONTROL

 

AND

 

ANALYSIS

 

OF

 

BREAKDOWNS

Symptom

Cause

Solution

Evaporation pressure very high in relation with 

the air inlet

a) Load excess

b) High air temperature

c)  Compressor suction not air tight

d) Cycle reversing valve in middle position

a) Collect refrigerant

b) Verify overheating

c)  Verify compressor state and replace

d) Check that the valve is not clogged. Replace if 

necessary

Very low condensation pressure

a) Gas lack

b) Compressor suction not air tight

c)  Cycle inversion valve in middle position

d) Liquid circuit plugging

a) Search for leaks, complete charge

b) Verify compressor state and replace

c) Check that the valve is not clogged. Replace if 

necessary

d) Verify the dehydrating fi lter and expansion valve

Condensation pressure very high in relation to the 

air outlet, high pressostat cutoff

a) Insuffi cient air fl ow

b) Air inlet temperature very high

c)  Dirty condenser (does not exchange)

d) Much refrigerant load (fl ooded condenser)

e) The condenser fan is broken down

f)  Air in the cooling circuit

a) Verify the air circuits (fl ow, fi lter cleanliness...)

b) Verify the control thermostat readjustment

c) Clean it

d) Collect refrigerant

e) Repair

f)  Make vacuum and load

Evaporation pressure too low (low pressostat 

cutoff)

a) Low fl ow in evaporator. Air recirculation

b) Frozen evaporator

c) Liquid line as different temperatures at fi lter  inlet 

and outlet

d) Gas lack

e) Very low condensation pressure

f)  Evaporator fan broken down

a) Verify the air circuits (fl ow, fi lter cleanliness...)

b) Verify defrost

c) Replace fi lter

d) Search for leaks, complete load

e) Temperature of air or water in condenser very low 

(air or water fl ow very high), adjust fl ow

f) Repair

Compressor does not start, does not make noise 

(humming)

a) No power

b) The contacts of a control element are open

c)  Timing of anti cycle short does not allow the starting

d) Open contact

e) Contactor coil burnt

f)  Indoor Klixon open

a) Check differential, fuses

b) Verify the safety chain of the electronic control

c)  Verify electronic control

d) Replace

e) Replace

f)  Wait for reactivation, verify intensity absorbed

Compressor does not start, motor sounds 

intermittently

a) Electrical power supply very low

b) Power cable disconnected

a) Control line voltage and locate voltage drop 

b) Verify connections

Repeated compressor starts and stops

a) Because of high pressure

b) Control differential too short (short cycle)

c)  Gas lack, cutoff because of low pressure

d) Dirty or frosted evaporator

e) The evaporator fan does not work, cuts off the low 

pressostat

f)  Expansion valve damaged or clogged by impurities 

(cuts off low pressostat)

g) Dehydrating fi lter clogged (cuts off low safety)

a) Verify load

b) Increase differential

c)  Search for leak, reload unit

d) Clean, verify evaporator air circuit

e) Replace or repair

f)  Replace, as well as fi lter

g) Replace

The compressor makes a noise

a) Loose attachment

b) Oil lack

c) Compressor noise

a) Fix

b) Add oil to recommended level

c) Replace

Noisy operation

a) Unit installed without antivibration protection

a) Place base over shock absorbers

Cycle reversing is not carried out:

- No 

defrosting

-  Does not change winter - summer cycles

a) Electrical fault

b) Inversion valve coil defective

c)  Defrost method not working

d) Cycle inversion valve in middle position

e) Control fault

a) Locate and repair

b) Replace

c) Verify parameters

d)  Tap with running compressor Replace if necessary

e) Locate and repair

Summary of Contents for 48EH

Page 1: ...ERATION AND MAINTENANCE INSTRUCTIONS 48EN EH Nominal cooling capacity 58 9 135 5 kW Nominal heating capacity 62 2 143 4 kW 50 Hz Packaged rooftop cooling only heat pumps with integrated gas burner Ori...

Page 2: ...ommissioning and maintenance operations 8 7 Gas Burner 9 Operating principle 9 Control of the gas burner 10 8 Safety elements 11 Safety devices in the gas burner 11 Safety devices in the 48EN EH unit...

Page 3: ...lation and reliable operation Space 48EN Series Autonomous air air cooling units with a compact horizontal rooftop design with a built in gas burner Space 48EH Series Autonomous reversible air air hea...

Page 4: ...5 900 18 000 18 200 20 400 24 000 Available static pressure mm w c 12 12 12 12 12 12 12 12 15 15 Type Centrifugal Number no turbines 2 2 Motor output kW 2 x 1 5 2 x 2 2 2 x 3 2 x 1 1 2 x 2 2 2 x 2 2 2...

Page 5: ...ents during installation commissioning or maintenance it is required to take into consideration the units specifications refrigerated circuits under pressure refrigerant presence voltage presence and...

Page 6: ...said vapours Although the R 410A is not flammable when in contact with a flame or hot spot it can decompose thus producing fluorhydric acid HF and fluophosgene COF2 which are highly toxic and corrosiv...

Page 7: ...re can withstand the weight of the unit Since the unit is designed to work outdoors some specific installation norms must be followed The unit will be located on the roof of the premises If it is fore...

Page 8: ...02 450 404 66 414 368 1805 MA MC0 1845 2095 137 498 438 63 424 364 1925 322 MO 1845 2095 72 432 397 74 433 398 1806 MS 1845 2095 107 471 423 69 434 385 1888 MA MC0 1845 2095 143 520 457 66 443 380 200...

Page 9: ...lectrode nozzle Control device On off signal Burner fan EVP pilot light flame EV1 1st electromagnetic valve gas EV2 2nd electromagnetic valve gas A B C D E F Operation of the air gas premix The air an...

Page 10: ...imit the power supplied by the burner This avoids the stratification of the hot air masses and that the outlet air temperature exceeds a maximum safety level 55 C by default which will cause the burne...

Page 11: ...or the modulation are outside the range Failure in the fan motor F4 F5 F6 Unused F7 No serial communication The remote control is disconnected F8 The flame control device does not work The flame contr...

Page 12: ...utomatic reactivation It is installed in the auxiliary electric panel Anti fire safety device This safety device integrated in the control shuts down the unit if the probe located in the return detect...

Page 13: ...ces etc refer to The information supplied in this document table of technical characteristics Data plate The wiring diagram and the legend supplied with the unit The CARRIERrtc electronic control broc...

Page 14: ...burns Note The gas burner chimney is not supplied with the unit Its design and installation is the responsibility of the engineer and must comply with all the directives and regulations in force in t...

Page 15: ...ibration transmission Air ducts connections Checks in the axial fans Before commissioning check the blade rotation direction and that the axis turns without strokes nor vibrations Once running check t...

Page 16: ...Condensates outlet Before commissioning check the blade rotation direction and that the axis turns without strokes nor vibrations Once running check the operation conditions pressures flows and consum...

Page 17: ...unit and all the components used This will be very helpful for maintenance and repairs to the installation Check that the electrical power supply matches the unit voltage and that its value lies with...

Page 18: ...means this has to be taken into account in the selection of higher pressure fans optional or in the substitution of the standard pulley set with a new set that generates a higher turn speed to the pa...

Page 19: ...ually Depending on the installation conditions the filter aspect must be examined to define the cleaning periodicity Gravimetric filters Cleaning the filtering mesh can be done with a household vacuum...

Page 20: ...f the charge Note Both the oil type as well as the volume needed for each model are stated in the Technical characteristic tables in chapter 3 Caution Before starting any maintenance operations ensure...

Page 21: ...n Burner Safety Devices Open the valve unblock the control and check that the burner is operating correctly 8 The safety thermostat and the air differential pressostat With the burner in operation ope...

Page 22: ...rature of air or water in condenser very low air or water flow very high adjust flow f Repair Compressor does not start does not make noise humming a No power b The contacts of a control element are o...

Page 23: ......

Page 24: ...Order No 10051 03 2015 Supersedes order No New Manufactured for CARRIER in Spain The manufacturer reserves the right to change the specification without prior notice Printed in the European Union...

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