background image

CAUTION

CAUTION

-76 cmHg

Lo-lever

Hi-lever

Charge hose

Charge hose

Vacuum pump

Lo-lever

Manifold valve

Multi-meter

Pressure meter

Fig.8-7

Additional Refrigerant Charge

8.3

Refrigerant cannot be charged until field wiring has been 
completed.

Refrigerant may only be charged after performing the leak 
test  and the vacuum pumping.

When charging a system, care shall be taken that its 
maximum permissible charge is never exceeded, in view of 
the danger of liquid hammer.

Charging with an unsuitable substance may cause 
explosions and accidents, so always ensure that the 
appropriate refrigerant is charged.

Refrigerant containers shall be opened slowly.

Always use protective gloves and protect your eyes when 
charging refrigerant.

Ventilate the air if there was any refrigerant leakage 
during the installation.
Leaked refrigerant will generate poisonous gas if 
meeting fire.

Make sure there is no refrigerant leakage after the 
installation.
Leaked refrigerant will generate poisonous gas if 
meeting fire.

Allowed Lenght and Drop of Pipes

Requirements are different when installing the outdoor unit, 
please refer to outdoor unit installation manual for detailed 
information.

Material and Size of the Pipes

Three length(3m,5m,10m)of pipes are available to purchase.

8.2.   Refrigerant pipe installation

NOTE

Drainage test

Drainage test

Check whether the drainpipe is unhindered.

New built house should have this test done before paving 
the ceiling.

Remove the test cover, and stow water of about 2000ml to the 
water receiver through the stow tube. 

Turn on the power, and operate the air conditioner under the 
"COOLING" mode. Listen to the sound of the drain pump. 
Check whether the water is discharger well (a lag of 1min is 
allowed before discharging, according to the length of the drain 
pipe), and check whether water leaks from the joints.

1

2

Stop the air conditioner, turn off the power, and reset the test 
cover to its original position.

3

The drain plug is used to empty the water-receiver for 
maintenance of the air conditioner. Please stuff it imposition at 
all times during operation to avoid leakage.

The body's pump pipe and the drainpipe (especially the 
indoor part) should be covered evenly with the out-let pipe 
sheath (fittings) and be bound tightly with the constrictor to 
prevent condensation caused by entered air.

To prevent water from flowing backwards into the air 
conditioner while the air conditioner stops, please lean the 
drainpipe down toward outdoor (outlet-side) at a degree of 
over 1/ 50. And please avoid any bulge or water deposit.        

Do not drag the drainpipe violently when connecting to 
prevent the body from being pulled. Meanwhile, one 
supportpoint should be set every 1~1.5m to prevent the 
drainpipe from yielding.Or you can tie the drainpipe with the 
connecting pipe to fix it.

In the case of prolonged drainpipe, you had better tighten its 
indoor part with a protection tube to prevent it from loosing.

If the outlet of the drainpipe is higher than the body's pump 
joint, the pipe should be arranged as vertically as possible. 
And the lift distance must be less than 200mm, otherwise the 
water will overflow when the air conditioner stops.

The end of the drainpipe should be over 50mm higher than 
the ground or the bottom of the drainage chute, and do not 
immerse it in water. If you discharge the water directly into 
sewage, be sure to make a U-form aquaseal by bending the 
pipe up to prevent the smelly gas entering the house through 
the drain pipe.

9.    CONNECT THE DRAIN PIPE

Install the drainpipe of the indoor unit

You can use a polyethylene tube as the drainpipe 
(out-dia.37-39mm, in-dia.32mm). It could be bought at local 
market or from your dealer.
 
Set the mouth of the drainpipe onto the root of the body's 
pump-pipe, and clip the drainpipe and the out-let pipe sheath 
(fittings) together firmly with the out-let pipe clasp (fitting).

The outdoor unit is factory charged with refrigerant. Some 
systems require additional charging of refrigerant depending 
on pipe lengths. The additional refrigerant to be charged can 
be calculated from the following formule:

The standard pipe length is vary according to the requirements of 
different area. For example, in North America area, the standard 
pipe length is 7.5m(25ft). While in the other areas, the standard pipe 
length is 5m(16ft).

Inverter R410A:
Liquid side:

φ

6.35(1/4") (Total pipe length - standard pipe length)x15g(0.16oZ)/m(ft)

Liquid side:

φ

9.52(3/8") (Total pipe length - standard pipe length)x30g(0.32oZ)/m(ft)

13

installation manual

Summary of Contents for 42TSV052P1

Page 1: ...NSTALLATION MANUAL Indoor Unit Outdoor Unit Power Supply 42TSV052P1 42TSV067P1 42TSV080P1 42TSV110P1 38TSV052P1 38TSV067P1 38TSV080P1 38TSV110P1 220 240V 50Hz 42TSV130P1 38TSV130P1 220 240V 50Hz 220 2...

Page 2: ...Thank you very much for purchasing our air conditioner Before using your air conditioner please read this manual carefully and keep it for future reference...

Page 3: ...m location which is able to withstand the set s weight If the strength is not enough or installation is not properly done the set will drop to cause injury The appliance must be installed 2 5m above f...

Page 4: ...y not be sufficient enough to eliminate the noise The appliance is not intended for use by young children or infirm persons without supervision Don t install the air conditioner in the following locat...

Page 5: ...rest TV set or stereo equipment it is necessary to prevent image disturbances or noise interferences Do not install the remote controller in a place exposed to direct sunlight or close to a heating so...

Page 6: ...LING THE UNIT At delivery the package should be checked and any damage should be reported immediately to the service agent When handling the unit take into account the following 5 INDOOR UNIT INSTALLA...

Page 7: ...In general L is half of the screw length of the installation hook Refer to Fig 5 4 Locate the air conditioner firmly by wrenching the nuts after having adjusted the body s position well Refer to Fig...

Page 8: ...ight of the indoor unit through the openings on the panel s four corners if the lift of the indoor unit and the drainpipe is not influenced Refer to Fig 5 13 right Hang the air in grill to the panel t...

Page 9: ...OPEN Drainage test Drainage test Check whether the drainpipe is unhindered New built house should have this test done before paving the ceiling The unit with pump Remove the test cover and stow about...

Page 10: ...f two duct connection The air volume in one duct is around 200 260m3 h for model TSV052 to TSV080 unit The air volume in one duct is around 300 500m3 h for model TSV110 to TSV130 unit The max length o...

Page 11: ...ht If necessary install a blind that does not interfere with the air flow During the heating mode the water drained off the outdoor unit The condensate should be well drained away by the drain hole to...

Page 12: ...ove could not achieve to 0 1MPa or below please check whether water mix or gas leak inside of the pipe 7 1 Vacuum with vacuum pump 1 2 3 MODEL A B C D E H F 38TSV 067P1 38TSV 052P1 38TSV 080P1 845 560...

Page 13: ...water Cover the joints of the connecting pipe with the soundproof insulating sheath fittings and bind it well with the tapes to prevent leakage Execute heat insulation work completely on both sides o...

Page 14: ...g torque N M Turn clockwise to close Stop Valve size Shaft valve body Cap Valve lid 6 4 5 4 6 6 Hexagonal wrench 4 mm 13 5 16 5 11 5 13 9 9 5 12 7 8 1 9 9 18 22 15 9 13 5 16 5 Hexagonal wrench 6 mm 23...

Page 15: ...ally the indoor part should be covered evenly with the out let pipe sheath fittings and be bound tightly with the constrictor to prevent condensation caused by entered air To prevent water from flowin...

Page 16: ...acceptance please refer to your power supplier if restrictions do apply for products like washing machines air conditioners or electrical ovens For power details of the air conditioner refer to the r...

Page 17: ...and indoor units The gas side and liquid side stop valves are both opened The air conditioner is pre heated by turning on the power Set the air conditioner under the mode of COOLING with the remote c...

Page 18: ...Power supply Switch Fuse Available locally Power wiring indoor Power linking wiring Outdoor Weak elec signal link wiring Indoor Unit Outdoor Unit Power supply Ground the air conditioner properly in ca...

Page 19: ...d2 or d3 The DR information including DR malfunction can not be displayed when the unit is off or under abnormal condition self clean operation or LED display feature is activated 1 DR mode 1 DR mode...

Page 20: ...R board First remove handle cover Plug in connector Insert the connector all the way Model A Model C Model B For some models to connect the DR board just remove the top panel Government A C Controller...

Page 21: ...202000192390...

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