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7

APPLICATION DATA

Operating limits

Varifan III (option)
The Carrier Varifan III allows adjustment of the fan speed or of
the three-phase motors (400 V-3 ph-50 Hz) at low outdoor
temperatures.

Varifan III is an adjustment device that is directly controlled by
a pressure transducer that permits very precise maintenance of
the condensing pressure.

38AJ/AZ

008-024

030-036

046-074

Min. outdoor air temperature 

°

C

Unit with Varifan option

-18

-18

-18

Standard unit

12

2

0

INSTALLATION

SAFETY CONSIDERATIONS

Installation, start-up and servicing this equipment can be
hazardous due to system pressures, electrical components and
equipment location (roofs, elevated structures, etc.).

NOTE: Only trained, qualified installers and service
mechanics should install, start-up and service this equipment.

When working on the equipment, observe precautions in the
literature, and on tags, stickers, and labels attached to the
equipment.

Follow all safety codes.

Wear safety glasses and work gloves.

Use care in handling, rigging and setting down bulky
equipment.

WARNING: Before doing any work ensure that the power
supply (400 V and 230 V) is disconnected, and switches and
isolators are opened and tagged.

During operation some parts of the unit reach or exceed
temperatures of 70

°

C (e.g. compressor discharge side,

discharge line). Only trained and qualified engineers, aware of
these hot surfaces, are allowed to perform maintenance
operations.

Preliminary checks

Check equipment received

Inspect the unit for damage or missing parts. If damage is
detected, or if shipment is incomplete, immediately file a
claim with the shipping company.

Confirm that the unit received is the one ordered.
Compare the nameplate data with the order.

Confirm that all accessories ordered for on-site installation
have been delivered, and are complete and undamaged.

Moving and siting the unit

Moving
Do not remove skids, pallets or protective packaging until the
unit is in its final position. Move the chiller using tubes or
rollers, or lift it, using slings of the correct capacity.

Siting
Before siting the unit check that :

the permitted loading at the site is adequate or that
appropriate strenghtening measures have been taken.

the surface is horizontal, flat and intact.

there is adequate space around the unit to make power and
water connections for service and air flow.

there are adequate support points and that they are in the
right places.

the location is not subject to flooding.

where heavy snowfall is likely and long periods of sub-
zero temperatures are normal, provision has been made to
prevent snow accumulating by raising the unit above the
height of drifts normally experienced.
Baffles may be necessary to deflect strong winds and to
prevent snow from blowing directly into the unit. They
must not restrict air flow into the unit.

CAUTION: Before lifting the unit, check that all casing panels
are securely fixed in place. Lift and set down the unit  with
great care. Tilting and jarring can damage the unit and impair
unit operation. Only use slings at the designated lifting points
which are marked on the unit.

The 38AJ/AZ units can be hoisted with rigging or lifted by
forklift. Coils should always be protected against crushing
while a unit is being moved. Use struts or spreader bars to
spread the slings above the unit. Do not tilt a unit more than 15

°

.

WARNING: Never push or lever on any of the enclosure panels
of the unit. Only the base of the unit frame is designed to
withstand such stresses.

REFRIGERANT CONNECTIONS

Size the refrigerant lines. Consider the length of piping
required between condensing unit and evaporator, the amount
of liquid lift, and the compressor oil return.

Refer to the dimensional drawings for the size, type and
location of the suction and liquid line pipe connections. Refer
to the Carrier System Design Manual (Refrigerant lines).
Include a liquid receiver in the installation.

Summary of Contents for 38AJ 008

Page 1: ...1 QUALITY ASSURANCE SYSTEM 38AJ 008 074 R 22 38AZ 008 074 R 407C Air Cooled Condensing Units 50 Hz Installation Operation and Maintenance Instructions...

Page 2: ...trol systems 11 Pressure operated control valve 11 Control setpoint 11 Setpoint control 11 Pressure differential 12 Modifications 12 Servicing refrigeration components 13 General maintenance 13 Liquid...

Page 3: ...gas pressure kPa Pressure drop air kPa Circuit 2 Suction gas temperature C Discharge air pressure Pa Suction gas pressure kPa Fan speed r s or rpm Fan motor input Ph 1 V Ph 2 V Ph 3 V Ph 1 V Ph 2 V P...

Page 4: ...70 1912 2500 1200 500 1200 062 074 2900 2156 2060 2500 1200 500 1200 Legend All dimensions are given in mm Required clearance space for servicing Power supply Water inlet Water outlet Do not obstruct...

Page 5: ...unit These units are designed for outdoor installation CAUTION Ensure the air flow around the unit is not obstructed At least two sides of the units must be free from obstructions to ensure proper ai...

Page 6: ...n dew point temperature R 407C of 10 C saturated discharge temperature R 22 or discharge dew point temperature of 68 3 C ICF maximum instantaneous current during starting equal to the current value of...

Page 7: ...unit Moving Do not remove skids pallets or protective packaging until the unit is in its final position Move the chiller using tubes or rollers or lift it using slings of the correct capacity Siting B...

Page 8: ...sure Legend 1 Condenser 2 Liquid line valve 3 Filter drier 4 Sight glass 5 Fan cycling pressure switch 6 Suction valve NOTE The typical refrigeration circuit diagram shown does not apply to all contro...

Page 9: ...tions to accomplish this Bypass hot gas if used should be introduced before the evaporator Consult your local Carrier distributor The oil charge must be adjusted to allow for extra line length This is...

Page 10: ...tions use the piping shown for the upper and the middle sections 3 The lower section is always the first section to be activated and the last to be shut off 4 Refer to the Carrier System Design Manual...

Page 11: ...ergized when the unit is switched off to ensure proper lubrication of the compressor Open the compressor suction and discharge line valves and then close them one turn each to stabilise the pressure t...

Page 12: ...Pressure operated control valve Modifications It is possible to convert pressure controlled capacity reductions to electrically controlled reductions or to add capacity reductions in accordance with t...

Page 13: ...es Refrigeration installations must be inspected and maintained regularly and rigorously by specialists Their activities must be overseen and checked by properly trained people To minimise discharge t...

Page 14: ...hen to ON NOTE Damage resulting from failure to follow these instruction is not covered by the product warranty Compressor motor protection Compressor protection devices Circuit breaker Calibrated the...

Page 15: ...y removed through the top of the unit Take care not to damage the propeller Label the wires to facilitate correct reassembly later 38AJ AZ 008 012 fan Maximum clearance 80 mm mm 0 2 Maximum clearance...

Page 16: ...strainer Check valve plates for valve noise Replace compressor worn bearings Check for loose compressor hold down bolts Find and repair leak pump down and recharge Replace heaters check wiring Adjust...

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