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Product Development Dept. 

                                                        

07/2005

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CONTENTS PAGE 

Safety considerations

……………………

  2 

Installation

……...……………………...….. 

Step 1 – complete pre-installation checks.. 

  3 

Step 2 – rig and mount the unit…………… 

  6 

Step 3 – complete electrical connections.. 

  7 

Pre-start-up

………………………...……….

Evacuate and dehydrate………………….. 

  8 

Leak test…………………………………….. 

  8 

Turn on crankcase heaters……………… 

  8 

Add preliminary charge…………………… 

  8 

Start – up

…………………………………...

To start unit………………………………… 

  8 

Oil charge…………………………………… 

  8 

Service

………………...…………………… 

Capacity control…………………………… 

  9 

Control set point & Pressure differential… 

  9 

Time guard

£

 ll circuit……………………… 

  9 

Crankcase heater………………………… 

  9 

Outdoor fan………………………………… 

  9 

Lubrication………………..………………… 10 
Cleaning coils……………………………… 

10 

Troubleshooting

….……………..………… 

11-12 

Wiring diagram 

13-16 

Start-up checklist

…………………………

17

SAFETY
CONSIDERATIONS

Installing, starting up, and 
servicing air-conditioning 
equipment can be 
hazardous due to system 
pressures, electrical 
components, and equipment 
location (roofs, elevated 
structures, etc.) 

Only trained, qualified 
installers and service 
mechanics should install, 
start-up, and service this 
equipment (Fig.1)

Untrained personnel can 
perform basic maintenance 
functions such as cleaning 
coils. Trained service 
personnel should perform all 
other operations. 

When working on the 
equipment, observe 
precautions in the literature 
and on tags, stickers, and 
labels attached to the 
equipment. 

Follow all safety codes. 
Wear safety glasses and 
work gloves. Keep 
quenching cloth and fire 
extinguisher nearby when 
brazing. Use care in 
handling, rigging and setting 
bulky equipment. 

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Summary of Contents for 38AF Series

Page 1: ...Installation Manual...

Page 2: ...nstalling starting up and servicing air conditioning equipment can be hazardous due to system pressures electrical components and equipment location roofs elevated structures etc Only trained qualifie...

Page 3: ......

Page 4: ...V Ph Hz 380 3 50 Operating Current Amp 44 05 54 84 59 38 85 12 108 68 120 42 Model 06E2250611 06E2265611 06E627506 06E6299681 06E2265611 06E627506 Type Semi Hermetic Reciprocating Quantity 1 1 1 1 2 2...

Page 5: ...d a o l n U y B l o r t n o C p e t S y t i c a p a C Starter Electrical Controls Type Pre Charging from Factory kg 5 9 1 x 2 6 3 1 x 2 0 5 9 2 0 5 9 1 0 6 3 1 0 7 2 1 g k g n i g r a h C n o i t a r...

Page 6: ...38AE020 040 38AF020 040 38AE050 060 38AF050 060 Dimension...

Page 7: ...rom above to lift unit from the rails or pad when unit is in final position COMPRESSOR MOUNTING As shipped the compressor is held tightly in place by self locking bolts Before starting unit loosen sel...

Page 8: ...brazing to prevent formation of copper oxide Install field supplied thermostatic expansion valve s in indoor section If 2 thermostatic expansion valves are installed for 2 step cooling install field...

Page 9: ...least within sight in the compressor sight glass Add oil if necessary see Tables l 2 Compressor hold down bolts must be snug but not tight Refer to Compressor Mounting section and tag on compressor f...

Page 10: ...se Heater The heater prevents refrigerant migration and compressor oil dilution during shutdown whenever compressor is not operating It is wired into the control circuit and cycles with the compressor...

Page 11: ...2 rows of fins 38AE020 or 3 rows of fins 38AE010 015 025 060 and restrict outdoor airflow Use a flashlight to determine if dirt or debris has collected between coil sections Clean coil as follows 1 T...

Page 12: ...e s replace with correct type and size 4 Check thermostat setting 5 Check Time Guard ll devices 6 Check for excessive compressor current draw Reset breaker replace if defective 7 Reset lockout circuit...

Page 13: ...ity control solenoid valve if used 3 Miswired capacity control liquid line solenoid if used 4 Weak broken or wrong valve body spring COMPERSSOR WILL NOT LOAD 1 Miswired capacity control liquid line so...

Page 14: ...14 38AE020 38AF020 Wiring Diagram...

Page 15: ...15 Wiring Diagram 38AE025 030 040 38AF025 030 040...

Page 16: ...16 Wiring Diagram 38AE050 060 38AF050 060...

Page 17: ...state is ignored during the first 60 seconds of operation After this time if the OPS is open 24 vac not present at T9 the compressor will be shut down Alarm LED DS2 displays the state of the OPS A do...

Page 18: ...ned y n ____________ Is the oil level in each compressor crankcase visible in the compressor sight glasses y n ____________ Check Voltage Imbalance Line to line volts ab____v ac____v bc_____v ab ac bc...

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