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13

TROUBLESHOOTING (cont.) 

Problem Solution

COMPRESSOR CYCLES ON LOW-
PRESSURE SWITCH (cont.) 

Airflow Restricted

1. Coil 

iced 

up. 

2. Coil 

dirty. 

3. Air 

filters 

dirty. 

4. Dampers 

closed. 

Indoor-Air Fan Stopped

1. Electrical 

connections 

loose. 

2. 

Fan relay defective. 

3. 

Motor overload open. 

4. Motor 

defective. 

5. 

Fan belt broken or slipping. 

COMPRESSOR RUNNING BUT COOLING 
INSUFFICIENT 

Suction pressure low

1. 

Refrigerant charge low. 

2. 

Head pressure low. 

3. Air 

filters 

dirty. 

4. 

Expansion valve power head 
defective.

5. 

Indoor coil partially iced. 

6. Indoor 

airflow 

restricted. 

Suction Pressure High

1. 

Unloaders not functioning. 

2. 

Compressor valve defective. 

3. 

Heat load excessive. 

UNIT OPERATES TOOLONG OR 
CONTINUOUSLY 

1. 

Low refrigerant charge. 

2. Control 

contacts 

fused. 

3. 

Air in system. 

4. 

Partially plugged expansion valve 
or filter drier. 

SYSTEM IS NOISY 

1. Piping 

vibration. 

2. Compressor 

noisy. 

COMPRESSOR LOSES OIL 

1. 

Leak in system. 

2. 

Crankcase heaters not energized 
during shutdown. 

3. 

Improper interconnecting piping 
design.

FROSTED SUCTION LINE 

Expansion valve admitting excess refrigerant. 

HOT LIQUID LINE 

1. 

Shortage of refrigerant due to leak. 

2. 

Expansion valve opens too wide. 

FROSTED LIQUID LINE 

1. 

Restricted filter drier. 

2. 

Liquid line solenoid valve partially 
closed.

COMPRESSOR WILL NOT UNLOAD 

1. Defective 

unloader. 

2. 

Defective capacity control solenoid 
valve (if used). 

3. 

Miswired capacity control liquid line 
solenoid(if used). 

4. 

Weak,broken ,or wrong valve body 
spring.

COMPERSSOR WILL NOT LOAD 

1. 

Miswired capacity control liquid line 
solenoid (if used). 

2. 

Defective capacity control solenoid 
valve (if used). 

3. 

Plugged strainer (high side). 

4. 

Stuck or damaged unloader piston 
or piston ring (s)

1. 

Check refrigerant charge. 

2. 

Clean coil fins. 

3. 

Clean or replace filters. 

4. 

Check damper operation and position. 

1. 

Tighten all connections. 

2. Replace 

relay. 

3. Power 

supply. 

4. Replace 

motor. 

5. 

Replace or tighten belt. 

1. Add 

refrigerant. 

2. 

Check refrigerant charge and check or replace 
filters. 

3. 

Clean or replace filters. 

4. Replace 

power 

head. 

5. 

Check low-pressure setting. 

6. Remove 

obstruction. 

1. 

Check unloader adjustments and Check unloader 
setting.

2. 

See compressor service literature. 

3. 

Check for open doors or windows in vicinity of fan 
coil.

1. Add 

refrigerant. 

2. Replace 

control. 

3. 

Purge and evacuate system. 

4. 

Clean or replace. 

1. 

Support piping as required. 

2. 

Check valve plates for valve noise. Replace 
compressor if bearings are worn. 

1. Repair 

leak. 

2. 

Check wiring and relays. Check heater and replace 
if defective. 

3. 

Check piping for oil return. Replace if necessary 

Adjust expansion valve 

1. 

Repair leak and recharge. 

2. Adjust 

expansion 

valve. 

1. 

Remove restriction or replace. 

2. Replace 

valve. 

1. Replace 

unloader. 

2. Replace 

valve. 

3. Rewire 

correctly. 

4. Replace 

spring. 

1. Rewire 

correctly. 

2. Replace 

valve. 

3. 

Clean or replace strainer. 

4. 

Clean or replace the necessary parts. 

Summary of Contents for 38AF Series

Page 1: ...Installation Manual...

Page 2: ...nstalling starting up and servicing air conditioning equipment can be hazardous due to system pressures electrical components and equipment location roofs elevated structures etc Only trained qualifie...

Page 3: ......

Page 4: ...V Ph Hz 380 3 50 Operating Current Amp 44 05 54 84 59 38 85 12 108 68 120 42 Model 06E2250611 06E2265611 06E627506 06E6299681 06E2265611 06E627506 Type Semi Hermetic Reciprocating Quantity 1 1 1 1 2 2...

Page 5: ...d a o l n U y B l o r t n o C p e t S y t i c a p a C Starter Electrical Controls Type Pre Charging from Factory kg 5 9 1 x 2 6 3 1 x 2 0 5 9 2 0 5 9 1 0 6 3 1 0 7 2 1 g k g n i g r a h C n o i t a r...

Page 6: ...38AE020 040 38AF020 040 38AE050 060 38AF050 060 Dimension...

Page 7: ...rom above to lift unit from the rails or pad when unit is in final position COMPRESSOR MOUNTING As shipped the compressor is held tightly in place by self locking bolts Before starting unit loosen sel...

Page 8: ...brazing to prevent formation of copper oxide Install field supplied thermostatic expansion valve s in indoor section If 2 thermostatic expansion valves are installed for 2 step cooling install field...

Page 9: ...least within sight in the compressor sight glass Add oil if necessary see Tables l 2 Compressor hold down bolts must be snug but not tight Refer to Compressor Mounting section and tag on compressor f...

Page 10: ...se Heater The heater prevents refrigerant migration and compressor oil dilution during shutdown whenever compressor is not operating It is wired into the control circuit and cycles with the compressor...

Page 11: ...2 rows of fins 38AE020 or 3 rows of fins 38AE010 015 025 060 and restrict outdoor airflow Use a flashlight to determine if dirt or debris has collected between coil sections Clean coil as follows 1 T...

Page 12: ...e s replace with correct type and size 4 Check thermostat setting 5 Check Time Guard ll devices 6 Check for excessive compressor current draw Reset breaker replace if defective 7 Reset lockout circuit...

Page 13: ...ity control solenoid valve if used 3 Miswired capacity control liquid line solenoid if used 4 Weak broken or wrong valve body spring COMPERSSOR WILL NOT LOAD 1 Miswired capacity control liquid line so...

Page 14: ...14 38AE020 38AF020 Wiring Diagram...

Page 15: ...15 Wiring Diagram 38AE025 030 040 38AF025 030 040...

Page 16: ...16 Wiring Diagram 38AE050 060 38AF050 060...

Page 17: ...state is ignored during the first 60 seconds of operation After this time if the OPS is open 24 vac not present at T9 the compressor will be shut down Alarm LED DS2 displays the state of the OPS A do...

Page 18: ...ned y n ____________ Is the oil level in each compressor crankcase visible in the compressor sight glasses y n ____________ Check Voltage Imbalance Line to line volts ab____v ac____v bc_____v ab ac bc...

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