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3

1 - INTRODUCTION

The 

30PA

 cooling only are compact outdoor air/water units. 

Available in two versions: 

•  STD (Standard)
•  HEE (High Energy E

  ciency) 

These units have been made for operation indoor, o

 ers an optimal 

solution for all process cooling applications. 
They are equipped with centrifugal fan (STD version) or 

electronic plug-fan (HEE version), plate exchanger, hermetic 

scroll compressor, and electronic control with microprocessor, 

components optimised for the R-410A refrigerant.
The entire range also has the option to include a desuperheater 

circuit that allows for the production of hot water at a temperature 

greater than in the condensation circuits.

After manufacturing, all units are charged with refrigerant 

and are tested at the factory, verifying the correct operation 

of all their components within the operating range for which 

they are intended.

 

The units comply with European Directives: 

 -Machinery Directive 2006/42/EC (MD)
 -Electromagnetic Compatibility Directive  2014/30/EU (EMC)
 -Low Voltage Directive 2014/35/EU (LVD)
 -Pressure Equipment Directive 2014/68/EU (Category 2) 

(PED)

 -RoHS Directive 2011/65/EU (RoHS)
 -Eco-design Directive 2009/125/EC (ECO-DESIGN)
 -Energy Labelling Directive  2017/1369/EU (ECO-

LABELLING)

 -Harmonised Standard: EN 378-2:2012 (Refrigerating systems 

and heat pumps - Safety and environmental requirements).

Technicians who install, commission, operate and service the unit 

must possess the necessary training and certi

fi

 cations, understand 

the instructions given in this manual and be familiar with the 

speci

fi

 c technical characteristics of the installation site.

2 - SAFETY ADVISE

To avoid any risk of accident during installation, commissioning 

or maintenance, it is obligatory to take into consideration the 

following speci

fi

 cations for the units: refrigerated circuits under 

pressure, refrigerant presence, electrical voltage presence and 

implantation place.

Because of all of this, only quali

fi

 ed and experienced personnel 

can perform maintenance tasks or unit repairs. 

It is required to follow the recommendations and 

instructions in this brochure, the labels, and the speci

fi

 c 

instructions. 
Compliance with the norms and regulations in e

 ect is 

mandatory. It is recommended to consult the competent 

authorities regarding the applicable regulations for 

users of units or components under pressure. The 

characteristics of these units or components are included 

on the plates of characteristics or in the regulatory 

documentation provided with the product.

In case of a leak:

 

Toxicity: According to EN 378-1, R-410A belongs to the A1/

A1 group, i.e. with high safety both in the mix and also in the 

case of a leak. 

 

Although it is not toxic, in case of a leak to atmospheric pressure 

the liquid phase evaporates. The resulting vapours are still 

hazardous because they are heavier than air and can force 

the latter out of the machine rooms. If refrigerant is accidentally 

released, ventilate the room with fans.

 

Although it is not 

fl

 ammable, keep them away from open 

fl

 ames (e.g. cigarettes) as temperatures of over 300°C cause 

their vapours to break down and form phosgene, hydrogen 

fl

 uoride, hydrogen chloride and other toxic compounds. These 

compounds may produce severe physiological consequences 

if accidentally inhaled or swallowed.

 

To detect leaks, an electronic leak detector, an ultraviolet lamp 

or soapy water must be used . Flame detectors do not help.

 

Immediately repair any refrigerant leak, using a recovery unit 

speci

fi

 c for R-410A that avoids a possible mixture of refrigerants 

and/or oils.

The compressor and line surfaces can reach temperatures 

above 100ºC causing burns to the body. In the same 

fashion, under certain conditions these surfaces can 

reach very cold temperatures that can cause freezing 

risks.
During any handling, maintenance or service operations, 

the technicians involved must be equipped with safety 

gloves, glasses, shoes, insulating clothing, etc

Caution: 

Before intervening in the unit, verify that the 

main power to the unit is cut o

 . An electric shock can 

cause personal damage. The main disconnect switch is 

located in the unit’s electrical cabinet.

Components of the R-410A

R-32

R-125

Chemical formula

CH2F2

CHF2CF3

Weight ratio

50%

50%

Unitary global warming potential (GWP) 

675

3.500

Global warming potential (GWP) 

2.088

Ensure that refrigerant is never released to the atmosphere when 

the equipment is installed, maintained or sent for disposal.
It is prohibited to deliberately release refrigerant into the 

atmosphere. The operator must ensure that any refrigerant 

recovered is recycled, regenerated or destroyed.
The operator is bound by the obligation to perform periodical 

sealing tests on the refrigerating circuit according to the regulation 

(EU) No.517/2014

Please, consult the frequency of tests in 

chapter of “Maintenance”.

Refrigerant

Important:

 These units contain 

R-410A

, a 

fl

 uorinated greenhouse 

gas covered by the Kyoto protocol.
All interventions on the refrigerating circuit must be performed in 

accordance with applicable legislation. Within the European Union, 

it is  necessary to observe regulation (EU) No.517/2014, known as 

F-Gas, over 

Certain greenhouse e

 ect 

fl

 uoride gases.

Summary of Contents for 30PA 180

Page 1: ...TALLATION OPERATION AND M A I N T E N A N C E I N S T R U C T I O N S Translation of the original document 80057 09 2018 Ductable air cooled scroll chillers 30PA 90 180 Nominal cooling capacity 17 36...

Page 2: ...Checks on the plug fan HEE version 9 Air ducts connections 10 Hydraulic connections 11 Condensate drain connection 14 9 OPTIONS 14 Condensation pressure control 14 Air filter 15 Cooling recovery circ...

Page 3: ...the product In case of a leak Toxicity According to EN 378 1 R 410A belongs to the A1 A1 group i e with high safety both in the mix and also in the case of a leak Although it is not toxic in case of a...

Page 4: ...ciency Variable speed electronic plug fan M00 M01 STD HEE 3 OPERATION LIMITS With control of the condensation pressure operating up to 15 C Minimum outlet temperature With the option of glycol water f...

Page 5: ...h the hooks to prevent damage to the housing The unit must be lifted and fixed with care with maximum inclination of 15 since it could harm its operation Do not raise by points outside of those specif...

Page 6: ...ent blocks to the ground it is recommended that a template of the unit s footprint with the anchoring points of the silent blocks be made With the help of the crane or the forklift truck the unit will...

Page 7: ...power level Measurement conditions ducted discharge and return For nominal operating conditions EN 14511 Acoustic power reference 10E 12 W tolerance of 2 dB partial charge of 4 dB Note The unit has a...

Page 8: ...s and probe values On screen display of alarms codes Installation norms In order to establish the unit s electric power supply cable inlet calculation of the lead section protections etc refer to The...

Page 9: ...tion in mm for a pulley centre distance of 100 mm e pulley centre distance in mm E see table below for the value f force applied At the centre of the centre distance e apply a force f as determined in...

Page 10: ...must be insulated and must not be composed of materials that propagate fire nor expel toxic gases in the event of a fire The internal surfaces must be smooth and should not pollute the air that circu...

Page 11: ...cing it into the installation Minimum installation volume The electronic control for these units incorporates an auto adaptive control for the compressor operating time based on the time set for anti...

Page 12: ...to the desired temperature Corrosion behaviour Water content Concentration mg l AISI 316 Copper Organic substances 0 Electrical conductivity 500 S cm 500 S cm NH3 2 2 20 0 20 Chlorides 300 300 0 Sulph...

Page 13: ...ble with these characteristics whether stainless steel or titanium Plan the anti freeze protection for the installation when the outdoor temperature is low water with anti freeze thermal insulation of...

Page 14: ...n option for the pan is recommended Mandatory when outdoor temperatures are below 3 C 9 OPTIONS Servomotor Damper M01 assembly VERTICAL air supply M00 assembly HORIZONTAL air supply Servomotor Damper...

Page 15: ...ter filler drainer bleeders thermometers pressure gauges cut o and insulation valves The circulation pump can only work in a closed circuit The command is performed from a thermostat located on the un...

Page 16: ...4 4 5 2 6 2 8 1 8 9 Nominal water flow m3 h 0 38 0 45 0 53 0 70 0 76 Pressure drop m w c 0 06 0 09 0 17 0 30 0 36 Cooling capacity kW 17 8 21 3 25 3 33 0 36 2 Power input kW 6 8 7 9 8 6 10 8 12 7 Hyd...

Page 17: ...afety device is built into the electronic control This is activated in COOLING mode when the water outlet temperature is lower than the set value This causes the stop of the outdoor fan and the compre...

Page 18: ...water flow The filling of the hydraulic circuit is then carried out Open the water circuit valves and ensure that the water circulates around the exchanger with the pump in service Bleed the air in th...

Page 19: ...compressor stopped monitoring the pressures to control any anomaly Low pressure schrader valve optional pressure gauge connection High pressure schrader valve optional pressure gauge connection Electr...

Page 20: ...anel etc Check that the insulation foam is not unstuck or torn 12 MAINTENANCE The minimal maintenance operations and their periodicity will be made according to the national regulations Any interventi...

Page 21: ...ed further lubrication Servomotor optional In units with a condensation pressure regulation damper in the STD version it is advisable to check the state of the servomotor Filters are moved by lifting...

Page 22: ...nd in the unit s data plate 30PA 90V HEE 100V HEE 120V HEE 160V HEE 180V HEE Volume l 3 0 3 3 3 3 3 3 6 2 Operators shall ensure that the unit is checked for leaks ad minima according to the following...

Page 23: ...ch for leaks complete charge e Temperature of air or water in condenser very low air or water flow very high adjust flow f Repair Compressor does not start does not make noise humming a No power b The...

Page 24: ...red for treatment Refrigerant Energy transfer fluid depending on the installation water glycol water mix Compressor oil Important In order to recycle these units follow the stipulations of Directive 2...

Page 25: ...INSTALLATION Air cooled chillers Installation sketch and units location Telephone Installer Responsible for installation and or commissioning Installation work reference Address Unit Unit model Seria...

Page 26: ...Circulation pump Secundary emission system Emission control system Two ways Three ways Manometers reading m w c Pump Suction_________ Discharge ________Di ______ Unit InletOutlet __________ Di _______...

Page 27: ......

Page 28: ...Order No 10057 09 2018 Supersedes order No 07 2018 Manufactured for CARRIER in Spain Manufacturer reserves the right to change any product specifications without notice Printed in the European Union...

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