background image

5

500

MINUTES

0

1

2

3

4

5

6

7

1000

1500

LEAK IN

SYSTEM

VACUUM TIGHT

TOO WET

TIGHT

DRY SYSTEM

2000

M

ICRO

NS

2500

3000

3500

4000

4500

5000

A95424

A95424

Fig. 7 – Deep Vacuum Graph

Final Tubing Check

IMPORTANT

: Check to be certain factory tubing on both indoor

and outdoor unit has not shifted during shipment. Ensure tubes are
not rubbing against each other or any sheet metal. Pay close
attention to feeder tubes, making sure wire ties on feeder tubes are
secure and tight.

Make Electrical Connections

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or

death.
Do not supply power to unit with compressor terminal box

cover removed.

Be sure field wiring complies with local and national fire, safety,
and electrical codes, and voltage to system is within limits shown

on unit rating plate. Contact local power company for correction of
improper voltage. See unit rating plate for recommended circuit

protection device.

NOTE

: Operation of unit on improper line voltage constitutes

abuse and could affect unit reliability. See unit rating plate. Do not
install unit in system where voltage may fluctuate above or below
permissible limits.

NOTE

: Use copper wire only between disconnect switch and unit.

NOTE

: Install branch circuit disconnect of adequate size per NEC

to handle unit starting current. Locate disconnect within sight from
and readily accessible from unit, per Section 440–14 of NEC.

Route Ground and Power Wires

Remove access panel to gain access to unit wiring. Extend wires

from disconnect through power wiring hole provided and into unit

control box.

Connect Ground and Power Wires

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or

death.
The unit cabinet must have an uninterrupted or unbroken

ground to minimize personal injury if an electrical fault should

occur. The ground may consist of electrical wire or metal

conduit when installed in accordance with existing electrical

codes.

Connect ground wire to ground connection in control box for
safety. Connect power wiring to contactor as shown in Fig. 8.

DISCONNECT
PER N.E.C. AND/OR
LOCAL CODES

CONTACTOR

GROUND LUG

FIELD GROUND

WIRING

FIELD POWER

WIRING

BLUE

3 PHASE ONLY

A94025

Fig. 8 – Line Connections

A00010

Fig. 9 – 3–Phase Monitor Control

(Applies to 3–Phase Units Only)

Table 3 – 3–Phase Monitor LED Indicators

LED

STATUS

OFF

No call for compressor operation

FLASHING

Reversed phase

ON

Normal

Connect Control Wiring

Route 24v control wires through control wiring grommet and

connect leads to control wiring. See Thermostat Installation
Instructions for wiring specific unit combinations. (See Fig. 10.)
Use No. 18 AWG color–coded, insulated (35

°

C minimum) wire. If

thermostat is located more than 100 ft (30.5 m) from unit, as

measured along the control voltage wires, use No. 16 AWG
color–coded wire to avoid excessive voltage drop.
All wiring must be NEC Class 2 and must be separated from

incoming power leads.
Use furnace transformer, fan coil transformer, or accessory

transformer for control power, 24v/40va minimum.

NOTE

:

Use of available 24v accessories may exceed the

minimum 40va power requirement. Determine total transformer
loading and increase the transformer capacity or split the load with
an accessory transformer as required.

Summary of Contents for 25HPB6

Page 1: ...suitable warning label EXPLOSION HAZARD Failure to follow this warning could result in death serious personal injury and or property damage Never use air or gases containing oxygen for leak testing o...

Page 2: ...ications Clearance Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 24 in 609 6 mm clearance to service end of unit and 48 in 1219...

Page 3: ...rements Refer to Table 2 for field tubing diameters There are no buried line applications greater than 36 in 914 4 mm If refrigerant tubes or indoor coil are exposed to atmosphere they must be evacuat...

Page 4: ...valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE...

Page 5: ...hrough power wiring hole provided and into unit control box Connect Ground and Power Wires WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death The u...

Page 6: ...tem caps after system is opened to refrigerant flow back seated Replace caps finger tight and tighten with wrench an additional 1 12 turn 3 Close electrical disconnects to energize system 4 Set room t...

Page 7: ...up To initiate a forced defrost speedup pins J1 must be shorted with a flat head screwdriver for 5 seconds and RELEASED If the defrost thermostat is open a short defrost cycle will be observed actual...

Page 8: ...r temperature is below 70_F 21 11_C or the outdoor temperature is not in the favorable range adjust charge for line set length above or below 15ft 4 57 m only Charge level should then be appropriate f...

Page 9: ...MANP036 FB4CNP048L FV4CNB006L 3 FPMAN 024 FFMANP031 FB4CNP036L FFMANP037 FV4CN B F 003L FX4DN B F 049L FPMBN 018 FPMAN 024 FFMANP030 FPMAN 036 FV4CN B F 005L 3 FX4DN B F 061L 3 FPMBN 024 FPMAN 030 FFM...

Page 10: ...psig low side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatib...

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