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3

Table 1 – Accessory Usage

Accessory

REQUIRED FOR LOW–AMBIENT

COOLING APPLICATIONS

(Below 55

F / 12.8

C)

REQUIRED FOR

LONG LINE APPLICATIONS*

REQUIRED FOR

SEA COAST APPLICATIONS

(Within 2 miles / 3.22 km)

Accumulator

Standard

Standard

Standard

Ball Bearing Fan Motor

Yes

{

No

No

Compressor Start Assist Capacitor and

Relay

Yes

Yes

No

Crankcase Heater

Yes

Yes

No

Evaporator Freeze Thermostat

Yes

No

No

Hard Shutoff TXV

Yes

Yes

No

Isolation Relay

Yes

No

No

Liquid Line Solenoid Valve

No

See Long–Line Application Guideline

No

Motor Master

Control or

Low Ambient Switch

Yes

}

No

No

Support Feet

Recommended

No

Recommended

* For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m) and/or 20 ft. (6.09 m) vertical differential, refer to Residential Piping and Longline Guideline.

{

Additional requirement for Low–Ambient Controller (full modulation feature) MotorMaster

r

Control.

}

In units equipped with ECM OD motor, motor needs to be replaced per unit accessory guide to work properly. This motor kit comes with a new defrost

board that also needs to be installed. Unit will not meet AHRI rated efficiency once motor and control board are replaced to use this accessory.

Make Piping Connections

!

WARNING

PERSONAL INJURY AND ENVIRONMENTAL

HAZARD

Failure to follow this warning could result in personal injury

or death.
Relieve pressure and recover all refrigerant before system

repair or final unit disposal.
Use all service ports and open all flow–control devices,

including solenoid valves.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage

or improper operation.
If ANY refrigerant tubing is buried, provide a 6–in (152.4

mm). vertical rise at service valve. Refrigerant tubing lengths

up to 36–in (914.4 mm). may be buried without further special

consideration. Do not bury lines longer than 36 in (914.4 mm).

Outdoor units may be connected to indoor section using accessory

tubing package or field–supplied refrigerant grade tubing of correct

size and condition. For tubing requirements beyond 80 ft,

substantial capacity and performance losses can occur. Following

the recommendations in the

Residential Piping and Long Line

Guideline

will reduce these losses. Refer to Table 1 for accessory

requirements. Refer to Table 2 for field tubing diameters.
There are no buried–line applications greater than 36 in. (914.4

mm)
If refrigerant tubes or indoor coil are exposed to atmosphere, they

must be evacuated to 500 microns to eliminate contamination and

moisture in the system.

Outdoor Unit Connected To Factory Approved Indoor

Unit

Outdoor unit contains approximate system refrigerant charge for

operation with approved AHRI rated indoor unit when connected

by 15 ft (4.57 m) of field–supplied or factory–accessory tubing,

and factory supplied filter drier.

Some indoor units require

additional subcooling to achieve optimal heating performance.

Using Table 5 or 5 – Additional Subcooling Required, check

refrigerant charge for maximum efficiency

Service Valves

Service valves are closed and plugged from the factory. Outdoor

units are shipped with a refrigerant charge sealed in the unit. Leave
the service valves closed until all other refrigerant system work is

complete or the charge will be lost. Leave the plugs in place until
line set tubing is ready to be inserted.
Heat pumps require a piston metering device in the liquid service
valve or outdoor TXV for proper heating operation. Piston is

shipped in the piston body of the liquid service valve, temporarily

held in place with a plastic cap. Do not remove the plastic cap until
line set tubing is ready to be installed.
Refer to Fig. 4 and follow these steps for piston installation:

1. Remove plastic cap holding piston in piston body of liquid

service valve.

2. Check that piston size (stamped on side of piston) matches

with number listed on unit rating plate. Return piston to
piston body of liquid service valve (either direction).

3. Find plastic bag taped to unit containing copper adapter

tube, brass nut, and plastic washer.

4. Install plastic washer in the seat inside piston body.
5. Fit brass nut onto adapter tube and install tube onto liquid

service valve. Tighten nut finger tight, then wrench

additional

½

turn only [15--ft lbs (20.3 N--m)]. Over

tightening may damage the plastic washer and service
valve’s piston body.

If the unit is equipped with an outdoor TXV, the liquid service
valve will not contain a piston body. The liquid lineset can be

brazed directly to the liquid service valve, and no piston is needed.

PISTON BODY

LIQUID SERVICE VALVE

PISTON

PLASTIC WASHER

ADAPTER TUBE

BRASS NUT

A14235

Fig. 4 – Liquid Service Valve with Heating Piston and

Adapter Tube

Summary of Contents for 25HPB6

Page 1: ...suitable warning label EXPLOSION HAZARD Failure to follow this warning could result in death serious personal injury and or property damage Never use air or gases containing oxygen for leak testing o...

Page 2: ...ications Clearance Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 24 in 609 6 mm clearance to service end of unit and 48 in 1219...

Page 3: ...rements Refer to Table 2 for field tubing diameters There are no buried line applications greater than 36 in 914 4 mm If refrigerant tubes or indoor coil are exposed to atmosphere they must be evacuat...

Page 4: ...valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE...

Page 5: ...hrough power wiring hole provided and into unit control box Connect Ground and Power Wires WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death The u...

Page 6: ...tem caps after system is opened to refrigerant flow back seated Replace caps finger tight and tighten with wrench an additional 1 12 turn 3 Close electrical disconnects to energize system 4 Set room t...

Page 7: ...up To initiate a forced defrost speedup pins J1 must be shorted with a flat head screwdriver for 5 seconds and RELEASED If the defrost thermostat is open a short defrost cycle will be observed actual...

Page 8: ...r temperature is below 70_F 21 11_C or the outdoor temperature is not in the favorable range adjust charge for line set length above or below 15ft 4 57 m only Charge level should then be appropriate f...

Page 9: ...MANP036 FB4CNP048L FV4CNB006L 3 FPMAN 024 FFMANP031 FB4CNP036L FFMANP037 FV4CN B F 003L FX4DN B F 049L FPMBN 018 FPMAN 024 FFMANP030 FPMAN 036 FV4CN B F 005L 3 FX4DN B F 061L 3 FPMBN 024 FPMAN 030 FFM...

Page 10: ...psig low side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatib...

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