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19 - SPECIAL INFORMATION FOR ATEX AREAS

in accordance with directive 2014/34/EU (explosive atmospheres)

19.1 - General information

Evaluation of the level of danger of explosion established in accordance with standards EN 13463-1 and EN 1127-1.
The  units  are  certified  as  complying  with  the  recommendations  in  standard  EN  13463-5  "Protection  by  constructional  safety  ''c''.

 

The user must classify the various potentially explosive areas in accordance with directive 1999/92/EC.
The units are selected and manufactured according to the type of area defined by the user.

A unit must never be operated under conditions other than those for which it was designed.

Labelling

Each unit is supplied with an ATEX certificate of conformity. The ATEX labelling is affixed to the data plate as shown below:

E.g.: 

  

II  2G  IIB / IIB + H

2

 or IIC  TX 

(*)

Explanation of the labelling:

 

-

: Standardised ATEX logo

 

-

II

: Group II = surface industries

 

-

2

: Category of equipment = installation area 1 or 2

 

-

G

: Equipment which can be installed in a gas zone

*: The labelling and the equipment integrated into the unit are adapted according to the conditions defined by the customer in the sheet 

completed prior to ordering:

 

-

IIB/IIB + H

2

 or IIC:

Gas explosion set (IIA, IIB or IIC)

   

IIB

 suitable for gas sets IIA and IIB

   

IIC

 (or IIB + H

2

 [depending on the labelling on the integrated equipment] if hydrogen present)

 

-

TX

 replaced in the labelling by the temperature class given in the operating conditions defined by the customer, T2 (300°C) to 

T6 (85°C), indicates the maximum permitted surface temperature.

System start-up, maintenance

The units must be installed and commissioned by a qualified professional.
All the provisions set out by the current directives and standards must be respected during installation, for example, automatically 

linking the unit's supply to the presence of a flow rate detected by a sensor.
In all cases, refer to the general information section of this manual, to the specific manuals for the ATEX components built into the unit 

and listed in the ATEX dossier, and to the specific precautions below:

 

 Install the units so that the temperatures at and around the intake are between -40 and +60°C.

 

 The units and the additional metal elements must be connected electrically by a grounding cable linked to the frame.

 

 Select and install all the electrical connection and control components according to the risk zone in which they  

will be installed.

 

 All remote metal components (screens, pipes, etc.) must be grounded, if necessary by grounding cables.

 

 Heat protection is compulsory for the motor (not supplied as standard, contact us), and must be connected by the installer 

(away from the ATEX area).

 

The installer must use all available devices to ensure that the temperature of the various elements of the installation remains 

below the autoignition temperature of the gas in question.

Any modification to the unit without our prior approval is prohibited.

Ensure that, during assembly or maintenance operations, no element (tools, screws, components, etc.) are left in the unit, as this could 

cause a dangerous situation to arise (see section 18.3).
Prior to any maintenance operation, ensure that the unit is powered off.

After each maintenance operation, check that all the removed components have been refitted and secured in their original position.

Ensure that the ground straps are in good condition and reconnected.

Regularly check the mounting of removable parts such as fan motor assemblies, enclosures, feet, or the expansion vessel.

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Summary of Contents for 09VE

Page 1: ...INSTALLATION OPERATION AND M A I N T E N A N C E I N S T R U C T I O N S Translation of the original document DRYCOOLER 09VE...

Page 2: ...2...

Page 3: ...a speed regulator 10 10 OPERATION 11 10 1 First commissioning 11 10 2 If anomalies occur 11 10 3 Recommendations for use 11 11 AC FAN MOTOR ASSEMBLIES 12 11 1 AC motor protection 12 11 2 Fan with AC...

Page 4: ...onal Protective Equipment PPE Before any operation read this guide carefully and keep it in a safe place Safety information must be adhered to The units must not be run under operating conditions whic...

Page 5: ...luid with the equipment being used To find out the limits of use refer to the name plate 4 NAME PLATE D signation Description See Description An Year Year of manufacture N s rie Serial Nbr number to b...

Page 6: ...linging points shown on these The lifting mode is shown on the dimensional drawing supplied with the order 5 1 Handling units using rings fixed to the roof standard units Standard units from 6 to 16 F...

Page 7: ...ages Strap the packages onto the deck of the truck Only textile straps are authorised lifting and coupling Use the dedicated option for container transport 6 STORAGE Store the units at a temperature o...

Page 8: ...t the installation location is compatible with the unit s sound level Protect the unit from sandstorms using the appropriate infrastructure Waste from vegetation is a major factor contributing to the...

Page 9: ...ined from us The unit must be fitted with an immediately accessible emergency stop device this visible device must allow the electrical supply to the unit and its accessories to be cut completely Ensu...

Page 10: ...ure that the power supply cable is disconnected The terminal boxes on the motors for units without the terminal box or electrical cabinet option must be directly connected taking all the necessary pre...

Page 11: ...e top section Start increasing the pressure then check that the pipe connections are fully sealed 10 2 If anomalies occur Please contact us if you require any help Before contacting your CIAT agency p...

Page 12: ...motor kg 23 28 28 19 Weight of fan motor assembly kg 70 59 66 59 52 48 38 Min room temperature for storage C 40 Min operating temperature C 40 Insulation class F Sealing class IP 54 Number of starts...

Page 13: ...ominal voltage frequency range of 380 to 480 V 50 to 60 Hz with no notable modification to a handling performance Between 380 and 290 V the fan continues to operate with degraded performance If the vo...

Page 14: ...tal conditions 13 3 Cleaning the coils Switch off the unit If the unit is fitted with a protective screen option remove this to access the coils If the fins are damaged straighten them using a comb In...

Page 15: ...operations in the reverse order to removal ensuring only the M8 bolts provided are used tightening torque 16 Nm Before turning the unit back on make sure the ends of the blades do not touch the collar...

Page 16: ...s Torx bolts for protective grille tightening torque 6 Nm Before turning the unit back on make sure the ends of the blades do not touch the collar centring of the blades in their collar rotate the imp...

Page 17: ...cted to the front of the mounted cabinet on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet The cables to use for the power...

Page 18: ...cabinet is connected to the motors and mounted on the front of the unit on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet T...

Page 19: ...ial free dry contacts for remotely displaying the following parameters unit operation sensor faults and fan stage faults The boards must be installed in a cabinet Electrical power measurement Ventilat...

Page 20: ...cables made from other materials such as aluminium are used bimetallic terminals and connectors or intermediate terminals must be used The electrical connections are to be made as follows Connection o...

Page 21: ...ing diameter M20 Components Packing boxes are provided for the installer on the base of the box 1 x 3 stage terminal U1 V1 W1 for each fan for phase connection 1 x 3 stage terminal 1 2 PE for each fan...

Page 22: ...18 STAGING FOR CONTROL CABINET AND CONTROL CABINET CONTROLLED BY THE CHILLER OPTIONS AUX1 Key M 01 Number of motors 1 Number of stages 22...

Page 23: ...l the provisions set out by the current directives and standards must be respected during installation for example automatically linking the unit s supply to the presence of a flow rate detected by a...

Page 24: ...CHECK Users must ensure that the vibration levels of the fan remain below the standardised levels and that there are no deviations in the vibration speed values Application category BV3 according to s...

Page 25: ...of the ground strap terminal Areas of pitting corrosion detected on the ground strap Replace the ground strap 19 3 Using tools in an explosive atmosphere The operating managers for the installations a...

Page 26: ...tion Comments Approved Failed Vibration speed on the motor bearing control side According to standard ISO 14694 Ground strap between the motor and the fan Ground strap between the user ground and the...

Page 27: ...er Fluids to be recovered for recycling Drycoolers MEG MPG Thermal fluid Refrigerant fluid R404 R407A R407C R410A R134a R22 depending on the condenser designation Compressor oil Waste Electrical and E...

Page 28: ...N7536635 06 09 2020 Supersedes order No EN7536635 05 04 2020 Manufacturer CIAT S A Culoz France Manufacturer reserves the right to change any product specifications without notice Printed in the Europ...

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