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Exchanger coils:

The temperature of the fluids circulating in the coils must not exceed the value given on the unit's name plate.

It must be below the surface temperature limit (or temperature class) corresponding to the ATEX atmosphere for which the unit is 

certified (see labelling).

Electrical connections:

All electrical connections must be performed by qualified, ATEX-approved personnel. Under no circumstances may we be 

held liable for the performance of these connections, which are outside the scope of our services.

Prevention of corrosion:

If any rust appears, sand the corroded surface with an emery cloth, clean, then protect with rustproof, anti-electrostatic paint. 

19.2 -  Periodic  inspections/checks

Unit vibration

DANGERS 

 

■ The vibration check detects:

 

-

Any wear to rotating parts. Any significant discrepancy in the vibration speeds may cause parts to come into contact with each 

other, which may spark an explosion; it may even cause certain parts to break with the same result.

 

-

An increase in the vibration speeds may also indicate that there is an accumulation of dust and an imbalance has been created. 

An accumulation of dust can spark an explosion, by creating areas of contact or by reducing the ignition temperature of the gas.

CHECK

Users must ensure that the vibration levels of the fan remain below the standardised levels, and that there are no deviations in the 

vibration speed values.
Application category BV3 according to standard ISO 14694.

FREQUENCY OF CHECK

Depending on the use (room temperature, and hourly rate of rotation of the device) and the fluid circulated (from highly charged with 

particles, to very clean), users must check the vibration speeds so that any discrepancy in the speed levels can be detected.

 

■ The frequency of checks must be as follows:

 

-

Every 150 hours, or weekly, during the first month of installation.

 

-

Every 2000 hours, or every 3 months thereafter.

CORRECTIVE ACTIONS

If a deviation in the vibration speed values is noted, the fan must be stopped and the impeller inspected. If dust is found, all the areas 

affected must be thoroughly cleaned. If the vibration speed level is still compliant with the standardised thresholds, the fan may return 

to normal operation.
If the alarm level is reached, schedule a 2

nd

 inspection and return to checking every 150 hours, or weekly.

If  the  maximum  standardised  vibration  thresholds  are  exceeded,  the  fan  must  be  stopped,  a  record  must  be  made, 

 

and a 2

nd

 inspection must be performed.

In all cases, a vibration check must be performed after the fan is returned to normal operation.

Checking the ground continuity

DANGERS

 

There is a risk of electrostatic discharge.

19 - SPECIAL INFORMATION FOR ATEX AREAS

24

Summary of Contents for 09VE

Page 1: ...INSTALLATION OPERATION AND M A I N T E N A N C E I N S T R U C T I O N S Translation of the original document DRYCOOLER 09VE...

Page 2: ...2...

Page 3: ...a speed regulator 10 10 OPERATION 11 10 1 First commissioning 11 10 2 If anomalies occur 11 10 3 Recommendations for use 11 11 AC FAN MOTOR ASSEMBLIES 12 11 1 AC motor protection 12 11 2 Fan with AC...

Page 4: ...onal Protective Equipment PPE Before any operation read this guide carefully and keep it in a safe place Safety information must be adhered to The units must not be run under operating conditions whic...

Page 5: ...luid with the equipment being used To find out the limits of use refer to the name plate 4 NAME PLATE D signation Description See Description An Year Year of manufacture N s rie Serial Nbr number to b...

Page 6: ...linging points shown on these The lifting mode is shown on the dimensional drawing supplied with the order 5 1 Handling units using rings fixed to the roof standard units Standard units from 6 to 16 F...

Page 7: ...ages Strap the packages onto the deck of the truck Only textile straps are authorised lifting and coupling Use the dedicated option for container transport 6 STORAGE Store the units at a temperature o...

Page 8: ...t the installation location is compatible with the unit s sound level Protect the unit from sandstorms using the appropriate infrastructure Waste from vegetation is a major factor contributing to the...

Page 9: ...ined from us The unit must be fitted with an immediately accessible emergency stop device this visible device must allow the electrical supply to the unit and its accessories to be cut completely Ensu...

Page 10: ...ure that the power supply cable is disconnected The terminal boxes on the motors for units without the terminal box or electrical cabinet option must be directly connected taking all the necessary pre...

Page 11: ...e top section Start increasing the pressure then check that the pipe connections are fully sealed 10 2 If anomalies occur Please contact us if you require any help Before contacting your CIAT agency p...

Page 12: ...motor kg 23 28 28 19 Weight of fan motor assembly kg 70 59 66 59 52 48 38 Min room temperature for storage C 40 Min operating temperature C 40 Insulation class F Sealing class IP 54 Number of starts...

Page 13: ...ominal voltage frequency range of 380 to 480 V 50 to 60 Hz with no notable modification to a handling performance Between 380 and 290 V the fan continues to operate with degraded performance If the vo...

Page 14: ...tal conditions 13 3 Cleaning the coils Switch off the unit If the unit is fitted with a protective screen option remove this to access the coils If the fins are damaged straighten them using a comb In...

Page 15: ...operations in the reverse order to removal ensuring only the M8 bolts provided are used tightening torque 16 Nm Before turning the unit back on make sure the ends of the blades do not touch the collar...

Page 16: ...s Torx bolts for protective grille tightening torque 6 Nm Before turning the unit back on make sure the ends of the blades do not touch the collar centring of the blades in their collar rotate the imp...

Page 17: ...cted to the front of the mounted cabinet on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet The cables to use for the power...

Page 18: ...cabinet is connected to the motors and mounted on the front of the unit on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet T...

Page 19: ...ial free dry contacts for remotely displaying the following parameters unit operation sensor faults and fan stage faults The boards must be installed in a cabinet Electrical power measurement Ventilat...

Page 20: ...cables made from other materials such as aluminium are used bimetallic terminals and connectors or intermediate terminals must be used The electrical connections are to be made as follows Connection o...

Page 21: ...ing diameter M20 Components Packing boxes are provided for the installer on the base of the box 1 x 3 stage terminal U1 V1 W1 for each fan for phase connection 1 x 3 stage terminal 1 2 PE for each fan...

Page 22: ...18 STAGING FOR CONTROL CABINET AND CONTROL CABINET CONTROLLED BY THE CHILLER OPTIONS AUX1 Key M 01 Number of motors 1 Number of stages 22...

Page 23: ...l the provisions set out by the current directives and standards must be respected during installation for example automatically linking the unit s supply to the presence of a flow rate detected by a...

Page 24: ...CHECK Users must ensure that the vibration levels of the fan remain below the standardised levels and that there are no deviations in the vibration speed values Application category BV3 according to s...

Page 25: ...of the ground strap terminal Areas of pitting corrosion detected on the ground strap Replace the ground strap 19 3 Using tools in an explosive atmosphere The operating managers for the installations a...

Page 26: ...tion Comments Approved Failed Vibration speed on the motor bearing control side According to standard ISO 14694 Ground strap between the motor and the fan Ground strap between the user ground and the...

Page 27: ...er Fluids to be recovered for recycling Drycoolers MEG MPG Thermal fluid Refrigerant fluid R404 R407A R407C R410A R134a R22 depending on the condenser designation Compressor oil Waste Electrical and E...

Page 28: ...N7536635 06 09 2020 Supersedes order No EN7536635 05 04 2020 Manufacturer CIAT S A Culoz France Manufacturer reserves the right to change any product specifications without notice Printed in the Europ...

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