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1 - RECEIVING THE UNIT

1.1 - General checks

 

■ Each unit has a data plate bearing an identification number. This number must 

be included in all correspondence. Ensure that it is the correct unit by checking 

the purchase order.

 

After unpacking the unit, please inspect it for any damage.

 

If any items are missing or in case of damage, specify this on the delivery slip 

and inform the carrier by registered letter within 3 days of delivery of the unit.

1.2 - Unloading

 

The recipient shall be responsible for unloading the equipment and providing 

the necessary handling equipment (see the section entitled "LIFTING 

INSTRUCTIONS").

2 - SAFETY INSTRUCTIONS

 

■ Any operation must be carried out by qualified personnel using the appropriate Personal Protective Equipment (PPE).

 

Before any operation, read this guide carefully and keep it in a safe place. Safety information must be adhered to.

 

The units must not be run under operating conditions which are more restrictive than those it was designed for (pressure, 

temperature, type and circulation of fluids).

 

For units installed in European Community countries, ensure that the entire installation complies with the directives and 

legislation in force.

 

Respect the instructions for using slings (see the labels on the unit).

 

To prevent any risk of accident, prohibit public access by clearly marking the work area.

2.1 -  In an emergency

 

Switch off the electrical supply.

 

The process should not be jeopardised if the emergency stop devices are activated.

 

Switch off the fans.

2.2 -  The 4 main risks

 

Lifting or positioning = Accident

 

Contact with the piping = Burns

 

■ Opening the electrics box = Electrocution

 

Removing the grilles = Injury

4

Summary of Contents for 09VE

Page 1: ...INSTALLATION OPERATION AND M A I N T E N A N C E I N S T R U C T I O N S Translation of the original document DRYCOOLER 09VE...

Page 2: ...2...

Page 3: ...a speed regulator 10 10 OPERATION 11 10 1 First commissioning 11 10 2 If anomalies occur 11 10 3 Recommendations for use 11 11 AC FAN MOTOR ASSEMBLIES 12 11 1 AC motor protection 12 11 2 Fan with AC...

Page 4: ...onal Protective Equipment PPE Before any operation read this guide carefully and keep it in a safe place Safety information must be adhered to The units must not be run under operating conditions whic...

Page 5: ...luid with the equipment being used To find out the limits of use refer to the name plate 4 NAME PLATE D signation Description See Description An Year Year of manufacture N s rie Serial Nbr number to b...

Page 6: ...linging points shown on these The lifting mode is shown on the dimensional drawing supplied with the order 5 1 Handling units using rings fixed to the roof standard units Standard units from 6 to 16 F...

Page 7: ...ages Strap the packages onto the deck of the truck Only textile straps are authorised lifting and coupling Use the dedicated option for container transport 6 STORAGE Store the units at a temperature o...

Page 8: ...t the installation location is compatible with the unit s sound level Protect the unit from sandstorms using the appropriate infrastructure Waste from vegetation is a major factor contributing to the...

Page 9: ...ined from us The unit must be fitted with an immediately accessible emergency stop device this visible device must allow the electrical supply to the unit and its accessories to be cut completely Ensu...

Page 10: ...ure that the power supply cable is disconnected The terminal boxes on the motors for units without the terminal box or electrical cabinet option must be directly connected taking all the necessary pre...

Page 11: ...e top section Start increasing the pressure then check that the pipe connections are fully sealed 10 2 If anomalies occur Please contact us if you require any help Before contacting your CIAT agency p...

Page 12: ...motor kg 23 28 28 19 Weight of fan motor assembly kg 70 59 66 59 52 48 38 Min room temperature for storage C 40 Min operating temperature C 40 Insulation class F Sealing class IP 54 Number of starts...

Page 13: ...ominal voltage frequency range of 380 to 480 V 50 to 60 Hz with no notable modification to a handling performance Between 380 and 290 V the fan continues to operate with degraded performance If the vo...

Page 14: ...tal conditions 13 3 Cleaning the coils Switch off the unit If the unit is fitted with a protective screen option remove this to access the coils If the fins are damaged straighten them using a comb In...

Page 15: ...operations in the reverse order to removal ensuring only the M8 bolts provided are used tightening torque 16 Nm Before turning the unit back on make sure the ends of the blades do not touch the collar...

Page 16: ...s Torx bolts for protective grille tightening torque 6 Nm Before turning the unit back on make sure the ends of the blades do not touch the collar centring of the blades in their collar rotate the imp...

Page 17: ...cted to the front of the mounted cabinet on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet The cables to use for the power...

Page 18: ...cabinet is connected to the motors and mounted on the front of the unit on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet T...

Page 19: ...ial free dry contacts for remotely displaying the following parameters unit operation sensor faults and fan stage faults The boards must be installed in a cabinet Electrical power measurement Ventilat...

Page 20: ...cables made from other materials such as aluminium are used bimetallic terminals and connectors or intermediate terminals must be used The electrical connections are to be made as follows Connection o...

Page 21: ...ing diameter M20 Components Packing boxes are provided for the installer on the base of the box 1 x 3 stage terminal U1 V1 W1 for each fan for phase connection 1 x 3 stage terminal 1 2 PE for each fan...

Page 22: ...18 STAGING FOR CONTROL CABINET AND CONTROL CABINET CONTROLLED BY THE CHILLER OPTIONS AUX1 Key M 01 Number of motors 1 Number of stages 22...

Page 23: ...l the provisions set out by the current directives and standards must be respected during installation for example automatically linking the unit s supply to the presence of a flow rate detected by a...

Page 24: ...CHECK Users must ensure that the vibration levels of the fan remain below the standardised levels and that there are no deviations in the vibration speed values Application category BV3 according to s...

Page 25: ...of the ground strap terminal Areas of pitting corrosion detected on the ground strap Replace the ground strap 19 3 Using tools in an explosive atmosphere The operating managers for the installations a...

Page 26: ...tion Comments Approved Failed Vibration speed on the motor bearing control side According to standard ISO 14694 Ground strap between the motor and the fan Ground strap between the user ground and the...

Page 27: ...er Fluids to be recovered for recycling Drycoolers MEG MPG Thermal fluid Refrigerant fluid R404 R407A R407C R410A R134a R22 depending on the condenser designation Compressor oil Waste Electrical and E...

Page 28: ...N7536635 06 09 2020 Supersedes order No EN7536635 05 04 2020 Manufacturer CIAT S A Culoz France Manufacturer reserves the right to change any product specifications without notice Printed in the Europ...

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