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3.  Prepare Burner

Removing/installing head assembly

  Use care when handling burner components after the burner 

has been firing. Components can be hot and could cause 
severe personal injury.

You will need to remove the combustion head assembly for inspection of 
the assembly, replacement of the oil nozzle or adjustment of electrodes. 
To remove the assembly:
1.  Loosen, and then rotate the hold down tabs securing the ignitor in place. 

Swing the ignitor plate open.

2.  See Figure 2. Remove the blower shield by loosening the retaining 

screw on its front edge if needed for easier removal or insertion of the 
combustion head assembly.

3.  Unscrew the oil line fitting and thumb nut at the burner housing.
4.  Pull the threaded end of the oil tube into the blower housing.
5.  See Figure 2. Before removing, confirm the electrodes are upside down 

(electrode insulators on top) for easy removal.

6.  Remove the combustion head assembly by pulling the assembly up 

and out of the housing.

7.  Handle the assembly with care to avoid bending/moving the electrodes, 

or damaging the electrode ceramic insulators.

8.  Inspect the gasket on the bottom of the ignitor plate. The gasket prevents 

air from escaping from the housing. Replace the gasket if not in good 
condition.

9.  Inspect the ignitor contact clips. Clean or replace if necessary to ensure 

reliable contact with the electrodes.

Install nozzle/check electrodes

1.  Loosen the clamp screw on the retention ring assembly (see Figure 5, 

page 7). Slide the retention ring assembly off of the nozzle adapter. 
Then loosen electrodes to rotate out of the way.

2.  Install and tighten the nozzle shown in Table 1, page 4, for retrofit 

applications. Install the nozzle given in the appliance manual when 
application information for the EZ-66 oil burner is given.

3.  Hold the nozzle adapter securely when removing or replacing the nozzle 

(Figure 4). Take care not to damage the electrode insulators or to bend 
the electrodes in the process.

To replace the combustion head assembly, reverse the sequence.
•  Remember to put the assembly in upside down, so the electrode 

insulators are out of the way. Remove, then replace, the blower shield 
if necessary for easier removal/insertion of the assembly.

•  Lift the end of the assembly to guide it through the throttle at the end 

of the air tube. DO NOT FORCE.

  Use care when tightening the oil line fitting to oil tube exten-

sion. Tighten securely. Do not cross-thread or over-tighten.

Figure 3  Inserting combustion head assembly

Figure 2  Removing/inserting combustion head assembly

Figure 4  Carefully support the nozzle adapter when 

installing or removing nozzle

Combustion 

head

assembly

Confirm electrode insulators 

are facing up when inserting 

combustion head.

Air  

tube

Throttle

ring

MN66-3P  090721

– 6 –

Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual

Summary of Contents for EZ-66

Page 1: ...NORA recommends single pipe oil systems and high quality filtration for all fuel types This should in clude at least a 10 micron Spin on filter Double filtration provides even greater assurance clean...

Page 2: ...ke the user aware of all potential hazards and perform the training outlined below Train the user To properly operate the burner appliance per this manual and the appliance instructions see User s inf...

Page 3: ...for the Installation of Oil Burning Equipment ANSI NFPA 70 National Electrical Code and all applicable local codes Canadian installations Burner appliance installations in Canada must comply with the...

Page 4: ...uver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of total for wood louvers or 60 of total for metal louvers Screens can be no finer than inch mesh an...

Page 5: ...ther guidelines of this manual and the appliance manual Welded flange burners 1 Verify the bolt pattern on the appliance chamber matches the flange pattern 2 Verify the insertion depth UTL matches the...

Page 6: ...ssary to ensure reliable contact with the electrodes Install nozzle check electrodes 1 Loosen the clamp screw on the retention ring assembly see Figure 5 page 7 Slide the retention ring assembly off o...

Page 7: ...the lead edge of the slide aligns to the number given in Table 2 page 8 Lock in place by first tightening the oil line thumb nut then tightening the locking screw Air shutter 1 The air shutter is fix...

Page 8: ...d Air band Head Air band Head Air band Head GPH 100 PSI open Dim A open Dim A open Dim A open Dim A 15 20 0 15 0 15 20 0 15 20 0 15 20 0 20 0 20 0 1 25 1 70 2 2 15 2 60 4 0 4 75 2 3 20 2 3 65 5 5 4 5...

Page 9: ...oil has higher viscosity which can affect atomization ignition combustion and fuel consumption The nozzle line heater avoids this problem by heating the nozzle line oil to between 120 F and 130 F resu...

Page 10: ...d sized designed correctly o Oil tank has oil and oil line valves are open o Wiring installed per burner appliance instructions o Burner appliance and all components inspected and in good condition 3...

Page 11: ...he burner is properly set up for your installation Appliances with positive pressure in the chamber may require a wider air opening See appliance instructions for details Verify adjust settings by tes...

Page 12: ...ance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance manufacturer s instruc tions Heating units designed for natural draft operation are norm...

Page 13: ...inants in the vicinity of the burner appliance 4 Adjustment and Verification cont Perform the following This burner must be started and serviced at least annually by a qualified service technician Fai...

Page 14: ...nce perform a complete operational test after reassembly to verify the burner operates correctly Failure to verify operation could result in severe personal injury death or substantial property damage...

Page 15: ...pling 9 98109 Air Band Shutter 10 51593S Head positioning slide bar kit 11 51854 Combustion Head Assembly 7 12 62885A Thumb Nut Nozzle Line Item Part Desctiption 13 60103 Electrode Bracket 14 1440700K...

Page 16: ...n a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating oil and bio blends not exceeding B20 U S Only ASTM D396 EZ 66 Oil Bio Fuel Burner User care and maintenance...

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