Carl Valentin Spectra II Series Operating Manual Download

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Maintenance and Cleaning

Spectra II Serie

Betriebsanleitung

10.16

7.6 Replacing the Printhead (General)

NOTICE!

The printhead (D) is preinstalled on a head plate (A) and
aligned at the factory.

Figure 15

Head plate

Plug connection signal

Plug connection tension

Printhead

Focal line

CAUTION!

The printhead can be damaged by static electricity
discharges and impacts!



Set up printer on a grounded, conductive surface.



Ground your body, e.g. by wearing a grounded
wristband.



Do not touch contacts on the plug connections (B, C).



Do not touch printing line (D) with hard objects or your
hands.

Summary of Contents for Spectra II Series

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Page 2: ... between manual and device can occur Please check www carl valentin de for the latest update Trademarks All named brands or trademarks are registered brands or registered trademarks of their respective owners and may not be separately labelled It must not be concluded from the missing labelling that it is not a registered brand or a registered trademark Carl Valentin label printers comply with the...

Page 3: ... 1 Touch screen display structure 33 6 2 Indication of Menus 34 6 3 Favorites List 35 6 4 Parameter Input 37 6 5 Navigation Zones 38 6 6 Maintenance Zone 39 6 7 Memory Menu 44 6 8 Info Zone 45 6 9 Change to Foil Keyboard 46 7 Maintenance and Cleaning 47 7 1 General Cleaning 48 7 2 Cleaning the Transfer Ribbon Drawing Roller 48 7 3 Cleaning the Pressure Roller 49 7 4 Cleaning the Printhead 50 7 5 C...

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Page 5: ...NOTICE gives you tips They make a working sequence easier or draw attention to important working processes Gives you tips on protecting the environment Handling instruction Optional accessories special fittings Datum Information in the display 1 2 Intended Use The label printer is a state of the art device which complies with the recognized safety related rules and regulations Despite this a dange...

Page 6: ...lications The label printer is equipped with 8 vector 6 bitmap and 6 proportional fonts It can be printed inverse in italic format or 90 degrees turned fonts The handling of our durable label printers is easy and comfortable The parameter settings are made at the touchscreen Time saving firmware update is possible by interface As default the print module is equipped with a parallel serial USB and ...

Page 7: ...ion B Winder connection C Switch On Off D Power supply E Parallel interface F USB host for USB keyboard and USB memory stick G Ethernet 10 100 interface H Serial interface RS 232 I USB interface J Plug in for CF card 1 LED orange 1 Lighting Connection active 1 Flashing Data transfer 1 Off No connection 2 LED green 2 Lighting Speed 100 MBit 2 Off Speed 10 MBit ...

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Page 10: ...pter 7 Maintenance and Cleaning These indications are also valid for someone else s equipment supplied by us Only use original spare and exchange parts Please contact the manufacturer with respect to spare wear parts The installation place of printer should be even free of vibration and currents of air are to be avoided The printers have to be installed to ensure optimal operation and servicing Th...

Page 11: ...22 AC 2011 10 Interference field power according to EN 55022 AC 2011 10 System perturbation according to EN 61000 3 2 2014 08 Flicker according to EN 61000 3 3 2013 08 Immunity to interference according to EN 61000 6 2 2008 industrial sector Stray radiation against discharge of static electricity according to EN 61000 4 2 1995 Electromagnetic fields according to EN 61000 4 3 2002 Fast transient bu...

Page 12: ...gs Shielded cables and connectors are necessary in order to avoid radiant emittance and receipt of electrical disturbances Shielded line 4 x 2 x 0 14 mm 4 x 2 x AWG 26 6 x 2 x 0 14 mm 6 x 2 x AWG 26 12 x 2 x 0 14 mm 12 x 2 x AWG 26 Sending and receiving lines have to be twisted in pairs Maximum line length with interface V 24 RS 232C 3 m with shielding with parallel interface 3 m with shielding wi...

Page 13: ... the printers Control the correct handling of our products and repeat training We do not guarantee that all features described in this manual exist in all models Caused by our efforts to continue further development and improvement technical data might change without notice By further developments or regulations of the country illustrations and examples shown in the manual can be different from th...

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Page 15: ...Internal unwinder max 200 mm Internal rewinder max 200 mm option Core diameter 40 mm 75 mm option Winding outside or inside Label sensor Standard transmission and reflexion from bottom Option transmission and reflexion from top ultrasonic photocell Transfer ribbon Ink outside or inside Roll diameter max Ø 90 mm Core diameter 25 4 mm 1 Ribbon length max 450 m Ribbon width max 110 mm max 110 mm max ...

Page 16: ...atin Cyrillic Greek and Arabic option characters are supported other character sets on demand Bitmap fonts size in width and height 0 8 5 6 zoom 2 9 orientation 0 90 180 270 Vector fonts TrueType fonts size in width and height 1 99 mm variable zoom orientation 0 90 180 270 Font attributes depending on character font bold Italic Inverse Vertical Font width variable Bar codes 1D bar codes CODABAR Co...

Page 17: ... mm Internal rewinder max 200 mm option Core diameter 40 mm 75 mm option Winding outside or inside Label sensor Standard transmission and reflexion from bottom Option transmission and reflexion from top ultrasonic photocell Transfer ribbon Ink outside or inside Roll diameter Ø 90 mm Core diameter 25 4 mm 1 Ribbon length 450 m Ribbon width 110 mm 163 mm 170 mm 220 mm Dimensions mm Width x height x ...

Page 18: ...illic Greek and Arabic option characters are supported other character sets on demand Bitmap fonts size in width and height 0 8 5 6 zoom 2 9 orientation 0 90 180 270 Vector fonts TrueType fonts size in width and height 1 99 mm variable zoom orientation 0 90 180 270 Font attributes depending on character font bold Italic Inverse Vertical Font width variable Bar codes 1D bar codes CODABAR Code 128 C...

Page 19: ... USB memory stick Ethernet interface CVPL protocol and ZPL II protocol Label photocell transmission and reflexion from below Slot for CF card Windows printer driver on CD ROM Labelstar Office Lite on CD ROM Transfer ribbon saving not 216 12 Integrated rewinder max outer diameter 200 mm Cutting unit Rotation Cutting unit Guillotine Spectra II 216 Dispensing unit with photocell Dispensing unit witho...

Page 20: ...ayed The ports are provided by means of a D Sub bushing 26pin HD at the rear panel of the printer system and are galvanically isolated from protective earth PE by means of an optocoupler semi conductor route Each port can be configured as input and as output This function however is predefined in the printer software and cannot be changed by the user The following parameters can be changed and set...

Page 21: ...potential of all control inputs COM VDC for Inputs is usually connected with the terminal of the control voltage and the control inputs are switched to active By means of the option 2nd LED COM VDC for Inputs can optionally be connected with the terminal of the control voltage Then the control inputs are switched to active VDC for Outputs 20 Common supply connection of all control outputs VDC for ...

Page 22: ...ector Manufacturer W P Products Reference number 110 26 2 1 20 Output Voltages connected with GND PE 24 V 1 A Fuse Polyswitch 30 V 1 A 5 V 1 A Fuse Polyswitch 30 V 1 A Port 1 15 Input Tension 5 VDC 24 VDC Impedance 47Ω 100nF 10 kΩ Output Tension 5 VDC 24 VDC Impedance 47Ω 100nF 10 kΩ 47Ω Current max High 15 mA Low 15 mA Port 16 Input Tension 5 VDC 24 VDC Impedance 100nF 10 kΩ Output Tension 5 VDC ...

Page 23: ...Spectra II Series Technical Data 10 16 Betriebsanleitung 23 Device connection to a machine with S7 300 SPS Figure 4 Device connection to a operating panel Figure 5 Example 1 Example 2 ...

Page 24: ...er s internal voltages 5 VDC EXT or 24 VDC EXT is used an external fuse e g 0 5 AF should be additionally installed to protect the printer electronics In the event of an inductive load an antiparallel connected diode for instance must be used to discharge the induction energy In order to minimise the influence of leakage currents at control outputs a resistor must depending on what is connected be...

Page 25: ...Cutter unit printers with option cutter only Documentation Printer driver on CD ROM Labelstar Office LITE on CD ROM NOTICE Retain original packaging for subsequent transport 4 1 Setting up the Label Printer CAUTION The label printer and the print media can be damaged by moisture and water Set up the label printer only in a dry place protected from sprayed water Set up label printer on a level vibr...

Page 26: ...aults during operation Ensure that all computers and connection cables connected to the label printer are grounded Connect label printer to computer or network with a suitable cable 4 3 Initiation of the Label Printer Switch on the label printer with the power switch Insert label material and transfer ribbon see chapter 5 Loading Media page 27 Go to menu Label layout select menu item Measure label...

Page 27: ...nto the unwinding roll B 5 Attach again the label mounting plate A 6 Lead the label material below the label guiding F Pay attention that the label runs through the photocell G 7 Place the labels around the front sheet H and lead them below the mechanics to the rear 8 Clamp the label material with the handle D designated for it at the rewinding roll F 9 To move the printhead I down turn the pressu...

Page 28: ... label mounting plate A 6 Lead the label material below the label guiding D Take care that the label runs through the photocell E 7 To move the printhead G down turn the pressure lever H in clockwise direction until it locks 8 In front of the printhead the tear off edge F is visible 9 Enter the offset value in menu Printer Initialisation Tear off 10 Adjust the limit stops C of the label guiding to...

Page 29: ...g roll B 5 Attach again the label mounting plate A 6 Lead the label material below the label guiding D and the printhead H Take care that the label runs through the photocell E 7 Lead the label material between the inserting angle G and the cutter ledge F 8 To move the printhead H down turn the pressure lever I in clockwise direction until it locks 9 Adjust the limit stops C of the label guiding t...

Page 30: ...ell J 7 Lift the dispensing whip H by pulling the knurled knob K outwards to front to the bottom 8 To move the printhead M down turn the pressure lever N in clockwise direction until it locks 9 Adjust the limit stops C of the label guiding to the width of material 10 Strip some labels from the backing paper and lead the paper over the dispenser ledge L and behind the plastic roll I 11 Press again ...

Page 31: ... 11 NOTICE Before a new transfer ribbon roll is loaded the printhead must be cleaned using printhead and roller cleaner 97 20 002 For detailed information please see page 50 The handling instructions for the use of Isopropanol IPA must be observed In the case of skin or eye contact immediately wash off the fluid thoroughly with running water If the irritation persists consult a doctor Ensure good ...

Page 32: ...ansfer ribbon rewinder 7 In order to move the printhead E down turn the pressure lever D in clockwise direction until it locks 8 Close the printer cover NOTICE As for the electrostatic unloading the thin coating of the thermal printhead or other electronic parts can be damaged the transfer ribbon should be antistatic The use of wrong materials can lead to printer malfunctions and the guarantee can...

Page 33: ... of the print order alerts in case of an error and indicates the device settings in the menu The desired settings are made by selecting the buttons on the touch screen display Home Home screen Configuration Select parameter settings Memory Card Access to memory card menu Print Start print job Test print Start test print Formfeed Start layout feed Current date time Printer name in the network param...

Page 34: ... is highlighted on orange background If a selected menu contains so called submenus these are blue highlighted Indication of submenus Different parameters are combined in a submenu The selected submenu is displayed in the address line example label recognition Press to return one level Press Home to change to the start screen at any time ...

Page 35: ...s to favorites The user can store the most important parameters for his application into a favorites list to have a fast as possible access Press long 2 s on a parameter e g print speed to display the Add to favorites button Press Add to favorites to add the selected parameter to the favorites list ...

Page 36: ...Serie 36 Betriebsanleitung 10 16 Remove parameters from favorites Press long 2 s on a parameter e g print speed to display the appropriate selection Press Remove from favorites to remove the selected parameter from the favorites list ...

Page 37: ...e header of input dialog the name of the parameter and the permissible value range are shown The input is checked for validity If the entered value not permissible the button is blocked Selection from list Select the parameter for which you want to change the selection The currently selected value is highlighted on orange background Press to confirm the selection ...

Page 38: ...ropriate swipe movement from top to bottom or from the bottom up NOTICE With the used resistive touch screen variant a certain pressure on the display is needed It is not possible to navigate on the display with the swipe movement to the left and right with a finger well known from smartphones The position indications signalise the detail of the total list currently visible If no position indicati...

Page 39: ...nance Zone Maintenance Print preview Different settings for the display indication can be done Print preview activated On Off With activated print preview a picture of the currently printed layout is shown on the display If the function is not activated the field remains empty ...

Page 40: ...ne Fields Only the print range is fit to the indication zone User A freely defined zone is fit to the indication zone see Labelstar Office 1 8 Manual zoom factor to scale the complete layout down Print preview Preview rotated The display of label preview can be rotated on the touch screen display On The label preview is shown rotated by 180 on the display Off The label preview is represented in re...

Page 41: ...nleitung 41 Print preview Print preview interval During a running print order the preview is refreshed in the set interval Value range 2 10 secondes Maintenance LCD In the LCD maintenance sector different parameters ro the touch screeen display can be set ...

Page 42: ...touched at any position Afterwards three red points are shown successively and you have to touch them as exact as possible The calibration is finished with it CAUTION If the calibration was performed incorrectly the printing system cannot be controlled anymore Run firmware update If necessary the already installed version LCD Background light Setting of contrast of background lighting Value range ...

Page 43: ...h Screen Display 10 16 Betriebsanleitung 43 Maintenance System settings Different system settings such as set printer type reset paper counter etc can be made However for the settings the corresponding password is necessary ...

Page 44: ...ry is shown one below the other The preview zone in on the right side is If available the preview of the selected layout is shown Load The selected layout is loaded and the print order is started Administrative Tools Change to the file manager Explorer Input of variables The user query can be entered at the cursor position Press to change to the input of number of copies ...

Page 45: ...Spectra II Series Touch Screen Display 10 16 Betriebsanleitung 45 6 8 Info Zone The information zone shows details such as printer type firmware version printer name in network etc ...

Page 46: ...tung 10 16 6 9 Change to Foil Keyboard Press long 3 s on the company logo left above and the display changes to the indication of a conventionalize foil keyboard The settings can be done by the standard operating panel Press to change to the previous view ...

Page 47: ...the printout is adversely affected Cleaning pressure roller see chapter 7 1 page 48 Each time the label roll is changed or when the printout and label transport are adversely affected Cleaning printhead see chapter 7 4 page 50 Each time the transfer ribbon is changed or when the printout is adversely affected Cleaning label photocell see chapter 7 5 page 51 When exchanging the label roll Replacing...

Page 48: ...se abrasives or solvents to clean the outer surface of the label printer Remove dust and paper fuzz in the printing area with a soft brush or vacuum cleaner Clean outer surfaces with an all purpose cleaner 7 2 Cleaning the Transfer Ribbon Drawing Roller A soiled print roll can lead to reduced print quality and can affect transport of material 1 Open printer cover 2 Remove transfer ribbon from the ...

Page 49: ...p or hard objects to clean the print roller A B C Figure 12 1 Open printer cover 2 Turn lever A counter clockwise to lift up the printhead B 3 Remove labels and transfer ribbon form the label printer 4 Remove deposits with roller cleaner and a soft cloth 5 Turn the roller C manually step by step to clean the complete roller only possible when printer is switched off as otherwise the step motor is ...

Page 50: ...nmental effects such as dust etc CAUTION Printhead can be damaged Do not use sharp or hard objects to clean the printhead Do not touch protective glass layer of the printhead Figure 13 1 Open printer cover 2 Turn lever A in Figure 12 counter clockwise to lift up the printhead 3 Remove labels and transfer ribbon from the label printer 4 Clean printhead surface with special cleaning pen or a cotton ...

Page 51: ...label detection A B Figure 14 1 Open printer cover 2 Turn lever counter clockwise to lift up the printhead 3 Remove labels and transfer ribbon from the label printer 4 Blow out the photocell A with pressure gas spray Observe strictly the instructions on the spray can 5 Clean the label photocell A additionally with a cleaning card B before soaked in pure alcohol Move the cleaning card from one side...

Page 52: ...A D G Figure 15 A Head plate B Plug connection signal C Plug connection tension D Printhead E Focal line CAUTION The printhead can be damaged by static electricity discharges and impacts Set up printer on a grounded conductive surface Ground your body e g by wearing a grounded wristband Do not touch contacts on the plug connections B C Do not touch printing line D with hard objects or your hands ...

Page 53: ...u can reach the plug connections 6 Remove plug connections and then remove printhead E 1 Attach plug connections 2 Position printhead E in printhead mounting bracket in such a way that the pin is secured in the corresponding hole in the head plate 3 Lightly keep printhead mounting bracket on the printer roller with one finger and check for correct positioning of the printhead 4 Tighten again screw...

Page 54: ...er clockwise printhead moves forwards 3 Clockwise printhead moves backwards Counter clockwise printhead moves forwards 4 Tighten again screws I Figure 16 5 Start a print order with approx 10 labels and control the correct passage of transfer ribbon After adjusting parallelism and no even strong pressure exists over the complete print width by means of a plate B you can set the balance as follows 1...

Page 55: ...Turn pressure screws A Figure 16 to change the pressure of printhead 2 Turning the pressure screws A Figure 16 as far as they will go in clockwise direction results in a pressure increase of 10N in contrast to the factory setting 3 Turning the pressure screws A Figure 16 from the limit stop counter clockwise to the corresponding scale value see table result in the factory settings Printhead Scale ...

Page 56: ...front until you can reach the plug connections 6 Remove plug connections and then remove printhead F 1 Attach plug connections 2 Position printhead in printhead mounting bracket in such a way that the pin is secured in the corresponding hole in the head plate 3 Lightly keep printhead mounting bracket on the printer roller with one finger and check for correct positioning of the printhead 4 Tighten...

Page 57: ... hexagon key by approx rotations 2 Adjust the parallelism with the adjusting screws G or I Figure 17 Clockwise printhead moves backwards Counter clockwise printhead moves forwards 3 Adjust the parallelism as long as the printing result comes up to your full expectation 4 Tighten again screws H or J Figure 17 5 Start a print order with approx 10 labels and control the correct passage of transfer ri...

Page 58: ...ise the life cycle of printhead 1 Turn pressure screws A Figure 17 to change the pressure of printhead 2 Turning the pressure screws A Figure 17 as far as they will go in clockwise direction results in a pressure increase of 10N in contrast to the factory setting 3 Turning the pressure screws A Figure 17 exactly one rotation from the right stop position counter clockwise results in the factory set...

Page 59: ...k font 7 Vector font Selected font is not available Check font 8 Measuring label While measuring no label was found Set label length is too large Check label length and if labels are inserted correctly Restart measuring anew 9 No label found No label available Soiled label photocell Labels not inserted correctly Insert new label roll Check if labels are inserted correctly Clean the label photocell...

Page 60: ... the entered res received check digit is wrong Calculate check digit anew Check code data 21 Invalid SC number Selected SC factor is invalid for EAN res UPC Check SC factor 22 Invalid number of digits Entered digits for EAN res UPC are invalid 12 13 Check number of digits 23 Check digit calculation Selected check digit calculation is not available in the bar code Check calculation of check digit C...

Page 61: ...he printhead and start print order anew 36 BCD invalid format BCD error Invalid format for the calculation of Euro variable Check entered format 37 BCD overflow BCD error Invalid format for the calculation of Euro variable Check entered format 38 BCD division BCD error Invalid format for the calculation of Euro variable Check entered format 39 FLASH ERROR Flash component error Run a software updat...

Page 62: ...onger required files 54 File directory exists The selected file directory already exists Check name select a different name 55 File too large During copying procedure not enough memory space onto target drive available Use a larger target card 56 No update file Errors in update file of firmware Start update file anew 57 Invalid graphic file The selected file does not contain graphic data Check fil...

Page 63: ...ange printhead 71 Invalid page As page number either 0 or a number 9 is selected Select a number between 1 and 9 72 Page selection A page which is not available is selected Check the defined pages 73 Page not defined The page is not defined Check the print definition 74 Format user guiding Wrong format for customised entry Check the format string 75 Format date time Wrong format for date time Chec...

Page 64: ...or use an offset 88 RFID verify Error while checking programmed data Faulty RFID label Check RFID definitions 89 RFID timeout Error at programming the RFID label Label positioning Faulty label 90 RFID data Faulty or incomplete definition of RFID data Check RFID data definitions 91 RFID tag type Definition of label data does not correspond with the used label Check storage partitioning of used labe...

Page 65: ...down is missing option APL 100 Check input signals compressed air supply 102 Vacuum plate empty Sensor does not recognise a label at vacuum plate option APL 100 Check input signals compressed air supply 103 Start signal Print order is active but device not ready to process it Check start signal 104 No print data Print data outside the defined label Selection of wrong module type design software Ch...

Page 66: ... traverse 116 Print position The print position is not correct Check TOP and RIGHT final position switch for correct function and position Check pneumatics for function 117 XML parameter The parameters in the XML file are not correct Please contact your responsible distributor 118 Invalid variable Transferred variable is invalid with customized entry Select correct variable without customized entr...

Page 67: ...he settings of the photocell are not correct Check label photocell settings Settings of label size and gap size are not correct Check correct loading of label material No label found at the rear printhead Insert new label roll Soiled label photocell Clean the label photocell Labels not inserted correctly Check if labels are inserted correctly 124 Speed too slow The print speed is too slow Increase...

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Page 69: ...the largest x coordinate i e it has the largest distance to the printhead Press key to access the function menu Press key as long as you arrive the menu Label layout Press key to confirm the selection Press key as long as to the menu item Width Columns Press keys and to set the label width The Width is the width of one column e g 20 0 mm Press keys and to arrive the Column input field Press keys a...

Page 70: ...bel is saved to the corresponding directory of the CF card However the following conditions have to be fulfilled CF card inserted in drive A Enough free storage space onto CF card An error message appears in case these conditions are not fulfilled At switching off the printer the state of the current print order is saved to the corresponding directory of the CF card However the following condition...

Page 71: ...omized entry was active during switching off the label printer the window for the first customized variable is displayed As in the intended file only the start values of the counter are saved they are refreshed at a new start of the print order by means of the number of printed labels Each counter is counted corresponding from its start value Afterwards the position of the current and the next cou...

Page 72: ...he entry of mask and the function menu By this means the user indeed can print labels but the printer set up and the masks of the labels can t be changed To receive a most flexible password protection the printer functions will be divided into several function groups In the function menu the printer parameters can be changed contrast speed mode The password protection prevents modifications at the...

Page 73: ... digit number possible values 0000 9999 has to be entered Now the modifications can be made The user can define the password in the first line four digit number Press key to continue Press keys and to activate deactivate Yes No the password protection Press key to change to the second line Press keys and to block open individual function groups Press keys and to change to the next group F Function...

Page 74: ...cessary Tear off edge After printing the last label of a print order it is driven into the tear off offset and the label res labels can be taken away When starting a new print order first it is backtracked again to the beginning of label and then the next label is printed If a following print order is available before driving into the tear off offset then it is not driven into tear off offset but ...

Page 75: ...then it is not driven into tear off offset but the following label is directly printed Dispenser After printing the label during driving into dispensing offset the following label is pre printed if this is already available generated When releasing a new start signal IO dynamic the already pre printed label is printed to the end and when driving into the dispenser offset the following label is aga...

Page 76: ...the top res the receiver at the bottom i e the infra red light is sent from the top The label detection is same as for the transmission photocell normal from the top However it is printed differently as for normal photocells in the translucent place the label printer recognizes the opaque place as gap This photocell type is used frequently when printing foils For this photocell type the transmitte...

Page 77: ...organised used and disposed of by the manufacturer Valentin products accordingly labelled can therefore be returned to Carl Valentin GmbH This way you can be sure your old equipment will be disposed of correctly Carl Valentin GmbH thereby fulfils all obligations regarding timely disposal of old equipment and facilitates the smooth reselling of these products Please understand that we can only take...

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Page 79: ...edia Cutter mode 29 Dispenser mode 30 Rewind mode 27 Tear off mode 28 M Maintenance cleaning General cleaning 48 Label photocell cleaning 51 Maintenance schedule 47 Pressure roller cleaning 49 Printhead adjusting Corner Type 57 58 Printhead adjusting Flat Type 54 55 Printhead cleaning 50 Printhead replacing 52 Printhead replacing Corner Type 56 Printhead replacing Flat Type 53 Ribbon drawing rolle...

Page 80: ...e 57 Pressure balance Flat Type 54 Product description 6 S Safety Instructions 9 Setting up printer 25 Switching on off printer 26 T Touch screen display 33 Alphanumeric input 38 Favorites list 35 36 Foil keyboard 46 Info zone 45 Main menus 34 Maintenance zone 39 40 41 42 43 Memory card menu 44 Navigation zone 38 Numeric input 37 Parameter input 37 Structure 33 Submenus 34 Transfer ribbon loading ...

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Carl Valentin Spectra II Series, Operating Manual

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