CARIF 450 BA Instruction Manual Download Page 1

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WARNING:

Before starting the machine, please read these instructions completely.

CARIF SAWING MACHINES S.R.L.

Via Tre Salti, 1

I-20029 Turbigo (Ml)

Italy

+39 331 899015

+39 331 898484

[email protected]

www.carif.it

AUTOMATIC HYDRAULIC BAND SAWING MACHINE
“CARIF 450 BA CNC”

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Type of machine:

CARIF 450 BA

Instruction manual

Summary of Contents for 450 BA

Page 1: ...tely CARIF SAWING MACHINES S R L Via Tre Salti 1 I 20029 Turbigo Ml Italy 39 331 899015 39 331 898484 carif carif it www carif it AUTOMATIC HYDRAULIC BAND SAWING MACHINE CARIF 450 BA CNC Manufacturer...

Page 2: ...450 BA...

Page 3: ...board description 4 2 Semiautomatic mode 4 3 Automatic mode 4 3 1 Programs list 4 3 2 Sub programs 4 4 Cycle pause 4 5 Flanging 4 6 Set of bars 4 7 Blade stress 4 8 Machine parameters 4 9 Hydraulic pu...

Page 4: ...serves itself from eventual bad situations caused to people or damages caused to the machine without following this instruction manual Each person who will installing operating servicing or repairing...

Page 5: ...take care that nobody gets near to the moving parts of the machine during cutting Only when machine is turned off should any adjustments or set up operation be performed Wearing gloves when replacing...

Page 6: ...tart the machine mandatory Cutting blade Wear protection glasses mandatory Entrapment injury Rotation direction The saw band may cause injuries during replacement The saw blade may cause serious injur...

Page 7: ...7 450 BA 2 1 Main characteristics 2 Machine Description 12 14 8 11 5 18 23 24 17 20 7 15 16 10 1 2 21 6 22 3 9 19 4 13...

Page 8: ...ing light 12 Sensor for monitoring blade rotation 13 Flushing hose 14 Blade tensioning by springs 15 Adjustable Blade guides with carbide plates 16 Large basement for easy cleaning 17 Complete coolant...

Page 9: ...ns Cutting speed Working Height Electrical data Blade motor Coolant pump motor Operating range 2 2 Technical data Ca 1600 Kg 1870 x 2950 x 1550h mm 3660 x 34 x 1 1 mm 15 100 m min 830 mm 4 Kw 0 1 Kw 3...

Page 10: ...packed machine you need a common fork lift Before moving the machine from the pallet to the installation point you need to verify the weight of the machine verify the overall dimensions verify the lif...

Page 11: ...set up the optional roller unit for bar support The hexagonal nuts 1 and 2 are pre adjusted in order to obtain the right cutting length Do not unclamp them Please be sure that power supply tension is...

Page 12: ...olant liquid water and oil 10 directly from the back of the machine Capacity 50 Lt 13 Gal 3 6 Coolant filling Check if main voltage corresponds to the main voltage on the name plate Check rotating dir...

Page 13: ...1 Semiautomatic 2 Automatic 3 Machine Parameters EMERGENCY CONTROL ENCODER Press any key Press a key to ignore message and proceed with carriage operation To come back to MODE SELECTION press By the...

Page 14: ...3 Piece Counter 4 Piece Counter 5 Blade Speed 6 Blade Speed 7 Carriage Forward 8 Carriage Back 9 Open Close Saw Vice 10 Open Close Carriage Vice 11 Bow Motion 12 Set of Bar 13 Enter 14 Menu 15 Delete...

Page 15: ...ey and contemporaneously moving the BOW FEED lever of the hydraulic control so that between the bar and the blade there are 3 mm approx Adjust the required cutting speed see plate on the machine by th...

Page 16: ...iew on display View on display Press Press Press Press and than CARRIAGE CALIBRATION Proceed START Yes STOP No EDIT PROGRAM Program n 001 ENTER Confirm PROGRAM N 001 1 Piece Length 100 Pieces 0010 Bar...

Page 17: ...ART Yes STOP No PROGRAM N 001 Insert diameter 100 ENTER Confirm PROGRAM N 001 Blade speed m min 70 ENTER Confirm PROGRAM N 001 Flanging mm 5 0 ENTER Confirm PROGRAM N 001 Selezione Materiale 1 Round 2...

Page 18: ...he piece length indicates the number of sub programs in queue Press to load the program which is ready for execution Press to enter EDIT PROGRAM Press o to return to AUTOMATIC MODE Press to return to...

Page 19: ...hen the led is flashing flanging is operating when it is switched off flanging is ignored If you load a program having a flanging different from 0 the led start to flash showing to the operator that w...

Page 20: ...f bars 4 7 Blade stress Pressing you can modify the number of bars loaded on the sawing machine before pressing to start the AUTOMATIC cycle So the piece counter will counting the number of bars to cu...

Page 21: ...s more than 0 CNC doesn t perform carriage calibration By default it is planned as 0 Parameter 3 Carriage Back It shows the stroke performed by the carriage It is planned in mm By default it is planne...

Page 22: ...meter 6 Edit mode It allows to activate an advanced programming mode for skilled users To change mode BASE or ADVAN press By default it is planned as BASE Parameter 7 Air Oil Lubrication It allows to...

Page 23: ...ic pump A BOW FEED medium B CUTTING PRESSURE medium high In case of cutting full bars the blade encounters different kind of surfaces during its cutting path Thanks to the CUTTING PRESSURE auto regula...

Page 24: ...07 0 15 from 2 4 mm Tubes or Profiles thickness 0 2 1 from 5 30 mm Full Material 4 6 tpi 0 15 1 2 from 4 12 mm 1 3 1 2 from 30 100 mm 3 4 tpi 1 2 12 mm 3 1 2 80 mm To obtain the best performance in t...

Page 25: ...ng of the material in the vice thus an much better blade life and cutting quality it is suggested to fix the different material sections as pictures below 4 11 How to position the material in the vice...

Page 26: ...and if it s needed add oil from the plug 324 Unscrew the cutting pressure regulator 702 Remove the spring 704 and the sphere 705 and clean the oil hole Reassemble Make the frame lift completely someti...

Page 27: ...ORTANT Gear pump substitution and oil replacement Before to start the machine Remove the screw 716 and verify that the oil leaks out to avoid gear pump seizure Close the screw 716 and lock it to avoid...

Page 28: ...de not fit for the material to cut Blade wearing condition Condition of the hard metal tips The cut is not perpendicular Replace the blade Verify the set of teeth of the blade and replace it ACTIONS R...

Page 29: ...sor of magnetic rule positioned in wrong way or it rub against the aluminum protection Wrong alignment of vertical rollers respect vices cutting bar excessively sprain final stub end clamped on vice l...

Page 30: ...in SEMIAUTOMATIC mode full stroke of the carriage Electro valve EV2 locked Replace electro valve EV2 Magnetic rule sensor broken Replace magnetic rule sensor Magnetic rule sensor not aligned Align the...

Page 31: ...nstruction to modify the horizontal position of the reading sensor Tab 2 Part 229 Unclamp hexagonal nuts 1 and 2 Modify position X of 1mm approx 1 turn of hex nut Clamp hexagonal nuts 1 and 2 Fix the...

Page 32: ...oulder is reached press A message on display is confirming the entering of level and then the performed calibration Press to come back to MODE SELECTION screen 5 2 Sawing Frame bow calibration Switch...

Page 33: ...hands the blade teeth Free the blade from its ways While the casing has been removed a microswitch de activate the machine to start When the blade has been released some stops avoid that the blade mi...

Page 34: ...d blade ways then repeat the said operations in the opposite order and regulate the blade tension Turn the bolt 1 or the handle for 260 BSA until the sign reaches the centre of the white area 2 on the...

Page 35: ...all the mechanical parts Change completely the cooling water Yearly Maintenance Check the widia inserts and turn them or replace them if worn Check the frame springs and eventually substitute them Che...

Page 36: ...code and or position of the part on the drawing Pos Quantity 6 3 Spare Parts Piastra basamento Basement plate Platte fuer grundsestell Plate du b ti Cuscinetto a rulli conici 32008 Roller bearing 3200...

Page 37: ...ler units type A or type B used separately from the machine It s possible to connect the roller units to the machine also by the connecting plan C See picture below 7 1 Roller Units 7 Optional Roller...

Page 38: ...urns the black cap To have a continuous and constant lubrication is necessary to set carefully the air output through the small brass screw see figure on parag 5 on Air Oil Manual attached How to proc...

Page 39: ...o calibrate the magnetic sensor at 0 align the blade with the rear jaw using a square of 90 and press simultaneously the button F and SET When the battery indicator on the front display is low please...

Page 40: ...g 4 pin Supply Voltage Storage temperature Dimension Connection 7 4 Laser device 7 4 1 Technical data 7 4 2 Settings 7 4 3 Safety precaution Avoid direct eye exposure with the laser line The machine i...

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