Carel humiSteam Wellness User Manual Download Page 11

Page: 11 / 52

ENG

“Wellness” +0300060EN - rel. 1.2 - 03.09.2012

installer

user

ser

vice

Fittings provided for the water connections:

Modelli UE001…UE018

Modelli UE025…UE065

Key:

supply water inlet

drain water outlet

bottom tank drain water outlet (models UE025
to UE065 only)

Fig. 2.b

Hydraulic interfaces dimensions

Interfaces dimensions
drain/ﬁ ll

dimensions
mm (inc)

UE001 a UE018

72.6 (28.6)

D’

125.4 (49.4)

52.6 (20.7)

E’

107.5 (42.3)

Interfaces dimensions
steam outlet and condensed drain

dimensions
mm (inc)

UE001 a UE018

126.7 (5)

F’

224 (8.82)

137.9 (5.43)

G’

21.7 (0.85)

Interfaces dimensions drain/ﬁ ll

dimensions
mm (inc)

UE025 a UE065

40 (1.58)

I’

72 (2.83)

I’’

10.2 (0.4)

123.2 (4.85)

L’

231.2 (9.10)

L’’

49.1 (1.93)

Interfaces dimensions
steam outlet and condensed drai

dimen.
mm (inc)

UE025 a
UE045

UE045* a UE065

172 (67.7)

223.7 (88.1)

M’

30.2 (11.9)

181 (71.3)

N’

--- 100

(39.4)

N’’

55 (21.7)

61 (24.0)

* modells 230 Vac only

Summary of Contents for humiSteam Wellness

Page 1: ...I n t e g r a t e d C o n t r o l S o l u t i o n s E n e r g y S a v i n g s humiSteam Wellness User manual humidifiers for steam baths ...

Page 2: ......

Page 3: ... other than those speciﬁed in the manual Observe the standards in force in the place where the humidiﬁer is installed Keep the humidiﬁer out of the reach of children and animals Do not install and use the product near objects that may be damaged when in contact with water or condensate CAREL declines all liability for direct or indirect damage following water leaks from the humidiﬁer Do not use co...

Page 4: ......

Page 5: ...6 2 Alarm Hight Temperature 26 6 3 System clock 26 6 4 Enable scheduler 26 7 INSTALLER MENU 27 7 1 Type of control 27 7 2 Utilities conﬁguration 27 7 3 Functional options 28 7 4 Drain options 28 7 5 Supervisory 29 7 6 GSM 29 8 MAINTENANCE MENU 30 8 1 Conﬁg resore 30 8 2 System info 30 8 3 Manual procedure 30 8 4 Cylinder substitution 30 8 5 Alarm history 30 9 TABLE OF ALARMS 31 10 MAINTENANCE AND ...

Page 6: ......

Page 7: ... 51 112 4 empty 13 5 29 8 17 37 5 34 74 9 44 97 0 installed 19 41 9 27 59 5 60 5 133 4 94 207 2 in operating conditions 230 Vac model 1 3 Opening the packaging make sure the humidiﬁer is intact upon delivery and immediately notify the transporter in writing of any damage that may be due to careless or improper transport move the humidiﬁer to the site of installation before removing from the packag...

Page 8: ...UE065 bracket X Fig 1 d Spacing of the holes on the wall Models UE001 to UE018 X Y Z Z distance mm in Models UE001 to UE008 UE009 to UE018 X 270 10 7 Y 580 22 8 Z 107 4 2 107 4 2 Z 163 6 4 163 6 4 Fig 1 e Models UE025 to UE065 X Y Z distance mm in UE025 to UE045 UE045 to UE065 X 445 17 5 535 21 0 Y 655 25 8 730 28 7 Z 250 9 8 340 13 4 230 Vac models only Fig 1 f 1 6 Removing the front cover Models...

Page 9: ... 2 tighten the screws on the top of the humidiﬁer using a screwdriver Important Important in models UE025 to UE065 open the electrical compartment on the humidiﬁer using the lock with slot Fig 1 m 1 8 Components and accessories Once having opened the packaging and removed the front cover of the humidiﬁer make sure the following are included kit of screws with plugs for wall mounting kit code 98C56...

Page 10: ...om coming into contact with the mains water 3 install a mechanical ﬁlter to trap any solid impurities to be connected downstream of the tap 4 connect a section of non conductive pipe or hose for draining resistant to temperatures of 100 C 212 F and with a minimum inside diameter of 40 mm 1 6 5 prepare a funnel to interrupt continuity in the drain line 6 connect a drain trap to prevent the return o...

Page 11: ...ons mm inc UE001 a UE018 D 72 6 28 6 D 125 4 49 4 E 52 6 20 7 E 107 5 42 3 Interfaces dimensions steam outlet and condensed drain dimensions mm inc UE001 a UE018 F 126 7 5 F 224 8 82 G 137 9 5 43 G 21 7 0 85 Interfaces dimensions drain ﬁll dimensions mm inc UE025 a UE065 I 40 1 58 I 72 2 83 I 10 2 0 4 L 123 2 4 85 L 231 2 9 10 L 49 1 1 93 Interfaces dimensions steam outlet and condensed drai dimen...

Page 12: ...lica mg l SiO2 20 20 Residual chlorine mg l Cl 0 2 0 2 Calcium sulphate mg l CaSO4 100 60 Metallic impurities mg l 0 0 0 0 Solvents thinners detergents lubricants mg l 0 0 0 0 Tab 2 a 1 values depend on the speciﬁc conductivity in general TDS 0 93 σR 20 C R180 0 65 σR 20 C 2 not less than 200 of the chloride content in mg l CL 3 not less than 300 of the chloride content in mg l CL There is not rel...

Page 13: ...nstall away from obstacles curves branches changes in cross section grills ﬁlters fans Minimum distance between the distributor and the obstacle 1 1 5 m 3 3 4 9 ft Increase the distance if the air speed increases in the duct therelativehumidityoftheairincreasesbeforeandafterhumidiﬁcation the turbulence decreases See page 42 for installation examples Assembly instructions see Fig 3 b make a series ...

Page 14: ...te drain hose must be ﬁlled with water before starting the humidiﬁer Example of correct and incorrect installation of the steam hose and condensate drain hose Final checks the steam outlet hoses run upwards and the distributor has a minimum incline of 2 upwards see Fig 3 c the ends of the hose are tightened to the ﬁttings with metal clamps the curves in the tubing are suﬃciently wide radius 300 mm...

Page 15: ...staller with a disconnecting switch and fuses protecting against short circuits Table 12 a lists the recommended cross sections of the power supply cable and the recommended fuse ratings note however that this data is purely a guide and in the event of non compliance with local standards the latter must prevail Note to avoid unwanted interference the power cables should be kept apart from the prob...

Page 16: ... M 2 M 7 M 8 M 2 1M 2 2 M 2 3 M2 4 M 2 5 M 2 6 M 2 7 M 2 8 OUT REF Fig 4 g CONTROL WITH TWO CAREL PROBE jumper outputs M2 7 and M2 8 or connect to a remote contact connect outputs M2 1 M2 2 and M2 3 to main probe connect second probe to terminals M2 3 M2 5 and M2 6 OUT T M G M 2 M 7 M 8 M 2 1M 2 2 M 2 3 M2 4 M 2 5 M 2 6 M 2 7 M 2 8 OUT T M G Fig 4 h CONTROL WITH CAREL TEMPERATURE PROBE Thehumidiﬁe...

Page 17: ...e remote signalling of one or more alarms M 5 M 6 M 6 1 M 6 2 M 6 3 NC C NO F U S E Fig 4 l Electrical speciﬁcations 250 Vac Imax 2 A resistive 2 A inductive Note use clamps on the relay terminal blocks alarm utilities to prevent the cables from being detached Final checks The following conditions represent correct electrical connection the rated voltage of the appliance corresponds to the rated s...

Page 18: ...liance corresponds to the rated supply voltage the fuses installed are suitable for the line and the power supply voltage a mains disconnect switch has been installed to disconnect power to the humidiﬁer when required the humidiﬁer has been correctly earthed the power cable is fastened using the tear proof cable gland terminals M2 7 and M2 8 are connected by jumper or connected to an enable operat...

Page 19: ...ONN6J00 board terminal SC function 0 EARTH shield 1 VRL 2 GND 3 RX TX 4 RX TX 5 GND 6 VRL 5 remote display terminal 4 7 GSM network connection send SMS The humidiﬁer can be conﬁgured to send SMS message for alarms and malfunctions see menu installer supervisor GSM protocol humiSteam Wellness J19 1 2c 3 MODEM 2a 2d 2b Fig 4 r inside humidifier electrical compartment Key 1 electronic board PCOI00MDM...

Page 20: ...able nonvolatile serial Full 108 SERIAL OFFLINE alarm detection time in seconds default 60 Stop production from serial port BMS You can stop the output from the serial port In addition to the detention serial there are also the following stops on oﬀ Terminal on oﬀ By remote contact If even a single ﬁrm is active production stops To stop the production serial follow these steps Parameter Installer ...

Page 21: ...TC probe 2 0 1 Vdc 3 2 10 Vdc 4 0 10 Vdc 5 0 20 mA 6 4 20 mA Press DOWN to select the number corresponding to the desired function and then ENTER to conﬁrm Press ESC repeatedly to return to the Main screen Range probe signal only for active probes range default U M Min Scale 100 250 0 rH Max SCale 100 250 100 rH Weight probe 1 only with 2 probes 0 100 50 Weight probe 2 only with 2 probes 0 100 50 ...

Page 22: ...ed by the probe probes 3 light on inside the steam bath 4 time bands set 5 steam production 6 supply fan on 7 exhaust fan on 8 when moving indicates the operation of the fans when still indicates fan enable but in stand by Essence e g Mint essence enable delivered when the humidiﬁer produces steam The following screens can be accessed from the Main screen ENTER button Rapid Selection PRG button Ma...

Page 23: ...y Series of read only screens for displaying the main humidiﬁer status values To access press PRG from the Rapid Selection screen There are 2 INFO screens to move from one screen to the next press UP or DOWN Press ESC to return to the Main screen INFO screens Info 1 2 display U M Status Activity Steam production value kg h Current value A Fill valve value drain pump value humidifer status Operatin...

Page 24: ...e Fan threshold Turn on delay Turn off delay Fans 2 3 FAN EXTRACT Enable Fan Mode Turn on delay Turn off delay Fans 3 3 DRYING Enable drying Fans Duration 3 Sanification Sanification 1 3 Enable Type Cycle time Sanification 2 3 Saniﬁcation time 1 Supply fan Extrac fan Steam product Saniﬁcat Pump Sanification 3 3 Saniﬁcation time 2 Supply fan Extrac fan Steam product Saniﬁcat Pump 4 Light Enable Lig...

Page 25: ...rsion Date Bios Boot 3 Manual Procedure Manual Procedure 1 2 Manual Procedure Contactor Fill Drain Alarm Manual Procedure 2 2 Supply Fan Extrac Fan Essence 1 Essence 2 Essence 3 Sanification Light 4 Cyl substitution Cylinder substitution Emptying Cylinder Pre cleaning Cylinder Reset hour count Last reset 5 Alarm history histary deleted ...

Page 26: ...point variation Scheduler 1 2 parameter enable scheduler On Off YES NO set point globale C Enabling the programming ON OFF shows the value of the setpoint reference face for an hour The setpoint reference is to set the main form When the time bands are set the display shows the symbol Scheduler 2 2 day LUN DOM hh mm OFF ON ON SET setpoint hh mm OFF ON ON SET setpoint hh mm OFF ON ON SET setpoint h...

Page 27: ...ans 3 Sanification 4 Light Essence 1 1 3 parameter range default U M Enable outpout essence 1 YES NO NO Time On 0 60 0 sec Time Off 0 999 0 sec Name NAME ESSENCE ESSENCE 1 Essence 2 2 3 parameter range default U M Enable outpout essence 2 YES NO NO Time On 0 60 0 sec Time Off 0 999 0 sec Name NAME ESSENCE ESSENCE 2 Essence 3 3 3 parameter range default U M Enable outpout essence 3 YES NO NO Time O...

Page 28: ...FF OFF LIGHT parameter range default U M Enable light YES NO NO Mode Manual 1 Automatic 2 Man Switch off Delay 0 199 0 min 1 The activation mode is manually performed by screen Rapid Selection 2 In AUTO mode the light stays on until the end of the last time slot daily ON then turns oﬀ with any delay selectable The light may be oﬀ the screen Rapid Selection even if in automatic mode 7 3 Functional ...

Page 29: ...n see Supervisor screen Protocol press ENTER until the cursor is at the start of the screen press the DOWN button and access the SMS screen conﬁgure the SMS screen SMS parameter range default text on mask send SMS enter text CAREL HUMISTEAM mobile number enter mobile phone number modem status display only parameter display default field percentage of signal alarm modem NO YES Text characters A B C...

Page 30: ...ly Bios read only Boot read only 8 3 Manual procedure Important these operations must only be performed by qualiﬁed personnel incorrect use may cause serious damage These procedures are used to manually test the main functions and operations of the humidiﬁer closing of the contactor contactors opening of the water ﬁll valve activation of the drain pump alarm relay activation fans essences light pu...

Page 31: ... the correct operation of the electric drain pump and check the condition of the ﬁlter inside the cylinder Manual active Stop production Alarm EL Low current Cylinder Off Low current alarm power not available when the unit is activated no steam is produced with the unit oﬀ and disconnected from the mains check the electrical connections inside Manual active Stop production Alarm EH High current Cy...

Page 32: ...larm Mn Cylinder Maintenance Mandatory Maintenance required maximum cylinder operating hours exceeded replace the cylinder Manual reset counter See Maintenance menu active Stop production Clock Board Fault Clock error backup battery completely discharged or general problem with the clock replace the controller Manual not active signal only Alarm utility board 1 or 2 utility board oﬄine or Fault ut...

Page 33: ...b Key 1 ﬁll tank 2 internal tubing kit 3 ﬁll solenoid valve kit 4 cylinder 5 manifold with drain pump 6 plastic base 7 plastic humidiﬁer top 8 TAM transformer for measuring the current 9 transformer 10 contactor 11 fuse holder F1 F2 12 pCOe expansion board controller I O expansion 13 electronic controller 14 fuse holder F3 15 power terminals 16 utility terminal block 17 switch 18 terminal with dis...

Page 34: ... BLCS2E00W2 BLCS3E00W2 200 230 Vac 1 conductivity 350 to 1250 μS cm BLCS1F00W2 BLCS1F00W2 BLCS2E00W2 BLCS3F00W2 Electrode and gasket kit 200 230 Vac 1 conductivity 75 to 350 μS cm KITBLCS1E2 KITBLCS2E2 KITBLCS2E2 KITBLCS3E2 200 230 Vac 1 conductivity 350 to 1250 μS cm KITBLCS1F2 KITBLCS2F2 KITBLCS2E2 KITBLCS3F2 Filter gasket kit KITBLC1FG0 KITBLC2FG0 KITBLC2FG0 KITBLC3FG0 Tab 10 b Table of spare p...

Page 35: ...al tubing kit 4 conductivity meter 5 drain pump kit 6 manifold 7 drain pump hose 8 cylinder 9 TAM transformer for measuring the current 10 contactor 11 transformer 12 pCOe expansion board controller I O expansion 13 pump control relay 14 fuse holder 15 electronic controller 16 utility terminal block 17 power terminals 18 cable clamp 19 switch 20 terminal with liquid crystal display ﬁtted on the co...

Page 36: ... serial number of your humidifer 2 zz board version 0A basic version up to UE65 model 01 65 kg h v voltage x revision i 0 single packing 1 multiple packing Table of spare parts for standard and special cylinders UE025 to UE065 Description UE025 UE035 UE045 UE065 STANDARD disposable cylinders 200 230 V 3ph cylinder conductivity 350 to 1250 μS cm BL0T4C00H2 BL0T4B00H2 BL0T5A00H1 400 V 3ph cylinder c...

Page 37: ...gravity without activating the humidiﬁer recommended if humidiﬁer decommissioned to empty the cylinder without switching the humidiﬁer on Mechanical drain make sure that the humidiﬁer is not powered remove the cover see page XX activate the mechanical device under the cylinder see the ﬁgure below Models UE001 to UE018 Models UE025 to UE065 A A Fig 10 e Periodical checks After one hour of operation...

Page 38: ...emove the solenoid valve and make sure the inlet ﬁlter is clean if necessary clean with water and a soft brush manifold with drain pump Check that there are no solid residues in the cylinder attachment remove any impurities Check that the gasket o ring is not damaged or cracked replace if necessary Check that there are no solid residues in the drain hose drain pump Disconnect the power supply remo...

Page 39: ... UE001 to UE009 Fig 11 a Attention for TAM conﬁgurations and connections see par 12 1 Key TB terminal block K contactor F1 F2 primary fuses F3 fuse protection drain pump F4 secondary fuses TR transformer MS manual switch FV ﬁll valve DP drain pump LS high level electrodes CS conductimeter F5 F6 PCOe fuses TAM external TAM ...

Page 40: ...UE018 Fig 11 b Attention for TAM conﬁgurations and connections see par 12 1 key TB terminal block K contactor F1 F2 primary fuses F3 fuse protection drain pump F4 secondary fuses TR transformer MS manual switch FV ﬁll valve DP drain pump LS high level electrodes CS conductimeter F5 F6 PCOe fuses TAM external TAM ...

Page 41: ...NC 2 NO 3 C 3 NC 3 NO 4 C 4 NC 4 J 8 P1 24 Vac J1 TLAN J3 V E L L V I V I V E P 1 P S P 3 P 2 P S P 3 P 2 P 1 TAM L3 AP 2 AP 1 P OWE R S UP P LY L2 P E TB F 6 F 5 L L V E V I V I V E P 1 P 1 P S P 3 P 3 P 2 P 2 P S L1 F V DP LS C S S T E AM B OILE R UNIT F 1 F 2 F 3 T R F 4 R D DP RD K M5 1 2 PF1 sensor 1 sensor 2 Su pervisory network J19 production request for slave units GND SIGNAL Utenze Utilit...

Page 42: ... 13 c 500 16 50 A fast blow 12 3 UE035 35 26 2 K 230 3 65 9 13 b 700 35 100 A fast blow 12 3 L 400 3 37 9 13 b 500 16 60 A fast blow 12 3 UE045 45 33 7 K 230 3 84 7 13 b 700 50 125 A fast blow 12 3 L 400 3 48 7 13 c 700 25 80 A fast blow 12 3 UE065 65 48 7 L 400 3 70 4 13 c 700 35 100 A fast blow 12 3 Tab 12 a 1 tolerance allowed on the rated mains voltage 15 10 2 tolerance on the rated values 5 1...

Page 43: ...ing signals 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA NTC input impedence 60 kΩ with 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc signals 50 Ω with 0 to 20 mA 4 to 20 mA signals active probe power supply general features 15 Vdc 100 mA protected against short circuits 1 Vdc with 135 Ω load alarm relay outputs general features 250 V 5 A 2 A type of action microswitching 1C remote enable input g...

Page 44: ... UE035W UE045W UE045W 230V UE065W Ø steam outlet mm in 22 0 9 22 0 9 30 1 2 30 1 2 30 1 2 30 1 2 30 1 2 30 1 2 40 1 6 40 1 6 40 1 6 2x40 2x1 6 2x40 2x1 6 max capacity kg h lb h 1 1 5 2 2 3 3 3 6 6 5 11 8 17 6 9 19 8 10 22 15 33 18 39 7 25 55 1 35 77 2 45 99 2 45 99 2 65 143 3 CAREL DP linear distributors cod Ø isteam inlet mm in max capacity Kg h lb h length mm in DP035D22R0 22 0 9 4 8 8 332 13 1 ...

Page 45: ...S CAREL Modbus 1 R value probe 1 according to the chosen units 2 R W minimun scale probe 1 3 R W maximun scale probe 1 4 R W oﬀset probe 1 5 R current production kg h 6 R value probe 2 according to the chosen units 7 R W minimun scale probe 2 8 R W maximun scale probe 2 9 R W oﬀset probe 2 10 R current production kg h 11 R total actual current A 12 R cylinder actual current A 15 R W Setpoint of te...

Page 46: ...able periodic drain 48 R W dilution drain with contactor opened 1 enabled 0 disabled 49 R W warnings for pre exhaustion and complete exhaustion 1 enabled 0 disabled 50 R W Enable operation of the humidiﬁer 52 R W alarms reset from supervisor 53 R W alarms reset 55 R W cylinder manual drain 1 on 0 oﬀ 57 R W cylinder cleaning cycle 1 on 0 oﬀ 59 R W Change hour system ch 60 R W Change minut system ch...

Page 47: ...t Digital Output1 pCOE1 105 R W Manual mode Fan immission Digital Output 2 pCOE1 106 R W Manual mode Fan extraction Digital Output 3 pCOE1 107 R W Manual mode Essence 1 Digital Output 4 pCOE1 108 R W Manual mode Essence 2 Digital Output 1 pCOE2 109 R W Manual mode Essence 3 Digital Output 2 pCOE2 110 R W Manual mode pump saniﬁcation Digital Output 3 pCOE2 111 R W Manual mode not used Digital Outpu...

Page 48: ...age of set point for the deﬁnition of the band activation 33 161 R Version software 34 162 R Number version 35 163 R day release version 36 164 R month release version 37 165 R year release version 38 166 R version BOOT 39 167 R release date BOOT 40 168 R Type of umidiﬁee 41 169 R Number essence 42 170 R Numero actual essence 43 171 R W Time on for activation pump essence 1 44 172 R W Time oﬀ for ...

Page 49: ...ortional to the value of a signal Y from an external controller The type of signal can be selected between the following standards 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA installer menu regulation type signal type The entire range is indicated as proportional band The maximum production of the humidiﬁer corresponding to the value maximum of the external signal can be set from 20 t...

Page 50: ...e ﬁtted on the top of the cylinder When these electrodes detect the presence of foam the humidiﬁer activates a series of repeated drain cycles If the situation persists the complete washing of the cylinder is activated The complete washing of the cylinder can be disabled so as to guarantee steam production even if reduced in applications where continuity of service is required installer menu drain...

Page 51: ......

Page 52: ...CAREL INDUSTRIES HQs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency Wellness 0300060EN rel 1 2 03 09 2012 ...

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