Gardner Denver RNC100 Instruction Manual Download

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REFRIGERATED

TYPE

COMPRESSED

AIR DRYERS

INSTRUCTION MANUAL

RNC Series

Models: RNC100, RNC125, RNC150, RNC200,

RNC250, RNC300, RNC400, RNC500,

RNC600, RNC750

5002737

Rev. E

07/14

18-2-670

RNC100-750 New Platform

1st Edition

33F......................39F
1C.......................4C

CONTENTS

GENERAL SAFETY INFORMATION .................................. 2

RECEIVING, MOVING, AND UNPACKING ........................ 2

1.0 INSTALLATION ......................................................... 3

2.0 OPERATION ............................................................ 5

3.0 MAINTENANCE ...................................................... 10

SIZING ............................................................................ 12

ENGINEERING DATA:

Models 100-250 ........................................................ 13

Models 300-750 ........................................................ 14

DIMENSIONS / WEIGHTS ................................................ 15

WIRING DIAGRAM: I-Controller Level 1

Model 100 (120/230 VAC) ......................................... 16

WIRING DIAGRAM: I-Controller Level 2

Model 100 thru 150 (115 or 208-230V/60 Hz,

100 or 240V/50 Hz) .................................................. 17

Models 200 thru 600 (230-400-460V/3/50-60 Hz) .. 18, 19

Model 750 (230-400-460V/3/50-60 Hz) ................... 20, 21

WIRING DIAGRAM: I-Controller Level 4

Models 200-600, (460 VAC) ...................................... 22, 23

Model 750, (460 VAC) ............................................... 24, 25

WIRING DIAGRAM

Models 200-750, 575-460/3/60 Transformer Pack . 26

TROUBLESHOOTING GUIDE:

I-Controller Level 1 & I-Controller Level 2 ................ 27

I-Controller Level 4 (Models 200-750) ...................... 28

REPLACEMENT PARTS:

Cabinets (all models) ................................................ 29

Models RNC100 through RNC150 ........................... 30, 31

Models RNC200 through RNC750

Air-Cooled Units .................................................... 32, 33

Water-Cooled Units............................................... 34, 35

WARRANTY ................................................................... 36

For Sales and Service: (800) 883-2477

Or visit Sales and Service at www.gardnerdenverproducts.com

Summary of Contents for RNC100

Page 1: ...NG DIAGRAM I Controller Level 2 Model 100 thru 150 115 or 208 230V 60 Hz 100 or 240V 50 Hz 17 Models 200 thru 600 230 400 460V 3 50 60 Hz 18 19 Model 750 230 400 460V 3 50 60 Hz 20 21 WIRING DIAGRAM I...

Page 2: ...our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist...

Page 3: ...is and has not been preset at the factory for this altitude contact manufacturer s Service Department G The installation of a flexible connection prior to the dryer is recommended to prevent possible...

Page 4: ...DELS 500 600 and 750 CHECK FOR CORRECT PHASING OF UNIT After starting the dryer if an unusual noise is heard or if the discharge line does not get hot the refrigeration compressor may be running in th...

Page 5: ...F 49 C D Maximum ambient temperature Air cooled models 110 F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C 2 2 Start up IMPORTANT Energize dryer disconnect switch provide...

Page 6: ...tton until Main Menu screen appears Use the Up and Down arrow buttons to scroll through the list of submenu choices Press Enter button to view the submenu that is displayed Press ESC to exit the Main...

Page 7: ...urs that refrigeration compressor is operating are counted b Press ESC at any time to return to the Main Menu NOTE On dryers with air cooled condensers regular condenser cleaning is recommended Dirtin...

Page 8: ...compressor off when power is restored after power interruption 7 To reinstitute SCHEDULE RUNNING push Schedule On Off and Enter button IMPORTANT Dryer must be energized 24 hours before refrigeration...

Page 9: ...he following for proper drain function Automatic Draining Valve handle should be positioned parallel to the valve body as shown with the arrow on the handle pointing toward the EDD In this position co...

Page 10: ...EPRESSURIZE BEFORE SERVICING If filter has not been depressurized before disassembly an audible alarm will sound when the bowl begins to be removed from the head If this occurs stop disassembly isolat...

Page 11: ...parator weekly by pushing test button on control panel 3 5 Rebuild drain mechanism annually To facilitate service maintenance kits are available See page 26 Models RNC200 thru RNC750 Separator Element...

Page 12: ...led models scfm 60 Hz 50 Hz 100 84 125 105 150 125 200 170 250 210 RNC MODEL 300 400 500 600 750 Rated capacity of air cooled models scfm 60 Hz 50 Hz 300 250 400 340 500 420 600 540 750 630 TABLE 2 Ai...

Page 13: ...60 Hz N A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 875 1070 1100 1255 1962 Rated Load Amps 9 5 13 0...

Page 14: ...sig 2 8 barg minimum Flow Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Pow...

Page 15: ...2 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 4...

Page 16: ...1 L2 230 VAC CUSTOMER SUPPLIED L1 PE POWER ON PILOT LIGHT T2 T2 T2 T1 T1 PE T2 T1 T1 FPS 1 FAN 1 MTR2 START RELAY SR SR L3 L3 M 6 5 S CAPACITOR 4 OVERLOAD 3 1 3 MTR1 COMPRESSOR R C S 120 VAC POWER COR...

Page 17: ...GROUND STUD PE FAN 1 HARNESS C 1 FAN 1 MTR2 FPS 1 COMPRESSOR MTR1 DRAIN NEUTRAL COMPRESSOR ON L1 L1 N L1 1 1 N L1 1L1 N 1 N GROUND STUD 6 7 J5 3 5 4 1 2 N N COMPRESSOR CONTACTOR N TO GROUND STUD PE N...

Page 18: ...HARNESS 1L2 L3 TB2 TB2 PE T3 T2 H1 HEATER 1 for 500 600 models only FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 18 REF SHEET 01 LINE 19 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2 02 01 00 PE TB1 L1...

Page 19: ...M SHEET 01 X X X X THERMISTER IC2 LEVEL BOARD DRAIN NEUTRAL DRAIN LINE THERMISTER NEUTRAL 3 N N HPS 1 LINE 1 1 1 TB2 DRAIN HARNESS GRN YELLOW GRN YELLOW DRAIN HARNESS DRAIN HARNESS PE PE TB2 X PE 3 BR...

Page 20: ...ESS 1L2 L3 TB2 TB2 PE T3 T2 H1 HEATER 1 FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 12 REF SHEET 01 LINE 20 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2 02 01 00 PE L1 L1 L1 L3 L2 TB1 L1 L3 L2 CONT 1...

Page 21: ...EET 01 X X X X THERMISTER IC2 LEVEL BOARD DRAIN NEUTRAL DRAIN LINE THERMISTER NEUTRAL 3 N N HPS 1 LINE 1 TB2 DRAIN HARNESS GRN YELLOW GRN YELLOW DRAIN HARNESS DRAIN HARNESS PE PE TB2 X PE 3 BROWN BLUE...

Page 22: ...RNESS 1L2 L3 TB2 TB2 PE T3 T2 H1 HEATER 1 for 500 600 models only FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 11 REF SHEET 02 LINE 10 REF SHEET 01 LINE 20 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2...

Page 23: ...larm A N O W15 W13 W14 W11 W10 W9 W8 W21 W19 Alarm B N C Alarm B Com Drain Test Output Alarm B N O Drain Test Output Compressor 1 Output Compressor 1 Output W27 W18 W17 W16 N A N A W25 W23 FROM SHEET...

Page 24: ...T3 T2 H1 HEATER 1 FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 11 REF SHEET 02 LINE 10 REF SHEET 01 LINE 20 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2 02 01 00 PE L1 L1 L1 L2 L3 TB1 L1 L3 L2 CONT 1 D...

Page 25: ...rm A N O W15 W13 W14 W11 W10 W9 W8 W21 W19 Alarm B N C Alarm B Com Drain Test Output Alarm B N O Drain Test Output Compressor 1 Output Compressor 1 Output W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01...

Page 26: ...X2 X3 X4 PE L3 L2 L1 TB2 FU1 M FU2 M FU3 M FU1 P FU2 P FU3 P 575V VOLTAGE OPTION 575V 460V TRANSFORMER BANK 460V CONNECTION 460 3 60 CUSTOMER CONNECTION PRIMARY FUSE ENCLOSURE 575 3 60 CONNECTION CUS...

Page 27: ...ss dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator or optional Oil Removal filter element clogged Check flow rate See D below Replace...

Page 28: ...ant a Lack of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch Water cooled Cooling temperature...

Page 29: ...l Right Lower G5002271 G5002271 G5002271 REPLACEMENT CABINET PARTS Models RNC200 through RNC750 2 5 3 6 1 4 ID PARTS DESCRIPTION 200 250 300 400 500 600 750 1 Cabinet Panel Top G5002276 G5002276 G5002...

Page 30: ...ON REFERENCE RIGHT REAR VIEW A covers and center support shelf removed for clarity 2 9 12 7 8 10 11 15 18 16 17 1 3 4 RIGHT FRONT VIEW B covers and center support shelf removed for clarity 7 8 10 2 9...

Page 31: ...ot Gas Bypass Valve G5002350 G5002350 G5002350 G5002350 G5002350 G5002350 G5002350 G5002350 G5002350 10 Condenser G5002249 G5002249 G5002249 G3232828 G3232828 G3232828 G3232828 G3232828 G3232828 11 Fi...

Page 32: ...EFERENCE RIGHT REAR VIEW A covers and center support shelf removed for clarity 33F 39F 1C 4C 23 7 2 8 1 24 3 25 IC2 Control Panel RIGHT FRONT VIEW B covers and center support shelf removed for clarity...

Page 33: ...G3227172 G3227172 G3227172 G3227172 G3227172 G3227172 G3227172 G3227172 19 Digital PC Board IC 4 G3227156 G3227156 G3227156 G3227156 G3227156 G3227156 G3227156 G3227156 G3227156 G3227145 20 Digital P...

Page 34: ...ORIENTATION REFERENCE RIGHT REAR VIEW A covers and center support shelf removed for clarity 33F 39F 1C 4C 18 4 2 3 1 7 5 19 20 IC2 Control Panel RIGHT FRONT VIEW B covers and center support shelf rem...

Page 35: ...erature Sensor IC 2 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 17 Temperature Sensor IC 4 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926...

Page 36: ...ED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN MANU...

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