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compactSteam 

Cod. +030221905 – rel 1.0 - 18 Jannuary 2006 

13

3.4.2

 

 Steam Hoses 

 

NINETY PERCENT (90%) OF ALL OPERATION PROBLEMS ARE CREATED BY IMPROPER STEAM PIPING FROM THE HUMIDIFIER UNIT TO THE DUCT 
DISTRIBUTOR PIPES.

  To avoid these problems, remember one simple fact when running the steam hose: steam naturally flows up hill, and condensate naturally 

flows down hill.  Run the steam hose or piping to avoid any kinks, sharp elbows, or low spots that could collect or restrict the flow of steam to the distributor pipe, or 
the flow of condensate back to the humidifier. Support the hose adequately to avoid sags. 
 

The following diagrams are to provide you with some guidelines. If you have a situation you are unsure of, 

please

 contact the factory for instructions. 

 

20%

5%

5 FT  max.

IF NO TRAP

20%

20%

5%

10 FT max.

20 FT max.

GENTLE BEND

OBSTRUCTION

SUPPORTED STEAM HOSE

AND/ OR COPPER PIPE

NO SLOPE

NO SLOPE

KINKED

NO TRAP

UNDRAINED

ELBOW

UNDRAINED

ELBOW

NO DISTRIBUTION

PIPE DRAIN

SAG

5%

20 FT max.

WITH TRAP

DRAINS

DRAINS

YES

NO

DRAINS

P - TRAP

NOTE: HEIGHT OF TRAPS MUST BE GREATER

THAN THE DUCT STATIC PRESSURE

NOTES:

• SLOPE PIPING UP IN DIRECTION OF STEAM FLOW AT 20% OR GREATER, WHICH MEANS 2 1/ 2” PER FOOT;

• SLOPE PIPING DOWN IN THE DIRECTION OF STEAM FLOW AT 5% OR GREATER, WHICH MEANS 3/4” PER FOOT;

• MAX. LENGTH OF RUBBER STEAM HOSE IS 20 FT. INSULATED COPPER TUBING MAY BE USED UP TO 40 FT.

TYPICAL INSTALLATION

WHEN UNIT IS ABOVE

THE DISTRIBUTOR PIPE

20%

5 FT  max.

IF NO SLOPE

3F

T m

ax

.

 

Fig. 3.m 

 

IMPORTANT:

 Maximum length of rubber steam hose is 10 feet. Insulated copper tubing may be up to 20 feet.  In all cases, minimize sharp bends and elbows – use 

2-45° elbows instead of 90°s. 
Hose size = 7/8” (22 mm). 
Hose size = 1-1/4” (30 mm). 

Summary of Contents for compactSteam CH002V1000

Page 1: ...compactSteam residential light commercial steam humidifiers User manual...

Page 2: ......

Page 3: ...all items have been received Notify Carel USA of any shortages or damaged parts You must notify Carel USA within 5 working days of any shortages The conditions of the environment and the power supply...

Page 4: ......

Page 5: ...p Checklist 17 4 2 The compactSteam Controller 17 4 3 Starting compactSteam 18 4 4 Starting with a new cylinder 18 5 Operating compactSteam 19 5 1 3 1 Displaying Information 19 5 2 Changing The Maximu...

Page 6: ......

Page 7: ...en begin to warm and produce steam If the water reaches the cylinder full probes 8 prior to reaching the desired current level the fill valve 1 will be closed to prevent overflow and the drain valve 1...

Page 8: ...ischarge ss nominal steam flow in kg h read table on page 14 for the complete list of nominal steam flow c control type v power supply 1 110 VAC 1 phase 2 230 VAC 1 phase xx customisation r release Ex...

Page 9: ...h and the amount of condensate Certain clearances must be maintained around the unit for safety and maintenance F Fig 3 a With room distributor units other clearances apply C D Fig 3 b Unit Dimensions...

Page 10: ...river to remove the four cover screws Then simply pull the front cover away from the back part of the unit Return it in reverse order Be careful not to overtighten the screws Fig 3 d Fig 3 e 3 2 2 Fas...

Page 11: ...2 Water drain The compactSteam also requires connection to a drain The drain water characteristics are Fig 3 h The drain line can be 1 1 4 schedule 40 PVC or CPVC 1 1 4 copper or 1 1 4 Polypropylene...

Page 12: ...densate return 2 Apply silicone sealant to the mounting plate and insert the pipe through the hole and secure it with 4 sheet metal screws 3 Connect the steam and condensate hoses using the hose clamp...

Page 13: ...for instructions 20 5 5 FT max IFNO TRAP 20 20 5 10 FT max 20 FT max GENTLEBEND OBSTRUCTION SUPPORTED STEAM HOSE AND ORCOPPERPIPE NO SLOPE NO SLOPE KINKED NO TRAP UNDRAINED ELBOW UNDRAINED ELBOW NO D...

Page 14: ...ould be kept separate from any control wiring F F ig 3 n Model Code Power supply single phase Steam Output lbs hr Steam Output kg h POWER kW CURRENT A EXTERNAL POWER WIRES EXTERNAL FUSE A CH 01VX000 1...

Page 15: ...ting signal 5 Press drain min 1 second when done to confirm the new value of P1 and exit to the normal operating mode 6 Switch compactSteam off you can now proceed with connecting the control wiring F...

Page 16: ...ing diagram of controller DRAIN VALVE STEAM BOILERUNIT DT EVF HL POWERSUPPLY 110 VAC1 PHASE50 60 HZ OR 230 VAC1 PHASE50 60 HZ 24 VACFOR EXTERNAL HUMIDISTATS EXTERNALDUCTFAN ALARM HUMIDIST AT REMOTEON...

Page 17: ...n air flow loss Hi limit humidistat is wired to open on humidity rise above set point Unit wires have been checked to make sure they and all connectors are tight from shipping The steam hose s are run...

Page 18: ...wo buttons 3 Keep pressed reset sel until the display shows 04 WARNING do NOT confirm any value higher than 04 In case press reset sel until the display goes back to the normal operating mode and rest...

Page 19: ...y shows 00 and the spanner blinks then release the two buttons 3 Keep pressed reset sel until the display shows 01 WARNING do NOT confirm any value higher than 04 In case press reset sel until the dis...

Page 20: ...ayed 50 hrs later until the hour counter is reset and the cylinder replaced Change cylinder not urgent E4 Fill alarm unable or slow fill current does not increase within timeout Press reset sel key fo...

Page 21: ...idifier wets the floor below 1 the humidifier drain is blocked 2 the supply water or overflow circuit has leaks 3 the condensate drain pipe does not bring the water back to the drain pan 4 the steam h...

Page 22: ...use protective gloves To replace the cylinder completely drain the cylinder by pressing and holding the drain button until the cylinder is empty turn the humidifier off and disconnect the main power...

Page 23: ...team CY0SD0000 12 lbs h 5 4 kg h 230 low 125 350 KITCY0FG00 Internal filter and gasket valid for all cylinders Item Part No Description 1 Read the table below Steam generator cylinder CHMCONT10 Contro...

Page 24: ...e use for a period of 2 years and 1 month from the date of shipment The OEM controls warranty is 2 years from date of manufacture humidifier replacement parts warranty is 90 days from date of Invoice...

Page 25: ...______________________________________________________________________________ _______________________________________________________________________________________________________________________ _...

Page 26: ...______________________________________________________________________________ _______________________________________________________________________________________________________________________ _...

Page 27: ......

Page 28: ...CAREL S p A Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 http www carel com e mail carel carel com Agenzia Agency cod 030221905 rel 1 0 18 Jannuary 2006...

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