Capstan Turf Sprayer Edition SharpShooter With Rate Sync Operator And Maintenance Manual Download Page 92

Page: 92 / 104

SharpShooter

with Rate Sync

- Turf Sprayer Edition

2015 Capstan Ag

Systems,

Inc., All Rights

Reserved |

Version:

P-3.0

| 6/9/2016

12.0 -

Appendix

12.4 - Extension Harness, SSRS Display, PN118600-110

12.5 - Power Harness, PN118600-107

12.6 - Extension Harness, Pressure Sensor, PN118600-108

SSRS

spl

Black

Gra

llo

Grn

Viole

Orange

Red

2=Black

Gray

4=Yello

Grn/Wh

6=Viole

Red/Wh

Oran

Batter

Pressure

Sensor

Summary of Contents for Turf Sprayer Edition SharpShooter With Rate Sync

Page 1: ......

Page 2: ...Capstan Ag Systems Inc and may only be used as authorized by Capstan Ag Systems Inc FACTORY SERVICE REPAIRS Capstan Ag Systems Inc 4225 S W Kirklawn Ave Topeka KS 66609 E mail prodsupport capstanag c...

Page 3: ...14 3 4 Left Boom Harness 15 3 5 Right Boom Harness 15 3 6 Valve Driver Module 16 3 7 Pressure Sensor 16 3 8 Extension Harness Pressure Sensor 17 3 9 Power Harness 17 3 10 Boom Shutoff Adapter 18 3 11...

Page 4: ...9 2 SYSTEM TESTING AND TUNING 49 9 2 1 Recommended Guidelines 49 9 2 2 Baseline Evaluation Protocol 49 9 3 TROUBLESHOOTING TESTS 51 9 3 1 SharpShooter with Rate Sync Dry Test 51 9 3 2 SSRS Menu Items...

Page 5: ...N118600 108 84 11 7 Boom Shutoff Adapter 9 Nozzle 9 Section PN118602 129 85 12 0 KIT SMITHCO 118600 226 11 NOZZLE 10 SECTION 1 1 1 1 1 2 1 1 1 1 18 BOOM TURF SSRS 87 12 1 Power Hub 11 Nozzle 3 Section...

Page 7: ...s 21 Figure 21 Wilger Nozzle Bodies 22 Figure 22 Hypro Dry Boom Adapters 22 Figure 23 Pressure Sensor Breakout Harness 23 Figure 24 SSRS Turf Manual 23 Figure 25 SSRS Display Controls 28 Figure 26 Mai...

Page 8: ...4 Figure 55 Plunger Seal Inspection 65 Figure 56 Voltmeter Coil Check 65 Figure 57 Battery Voltage Check 66 Figure 58 System Load Capacity Check 66 Figure 59 Valve driver Voltage Check 67 Figure 60 Pr...

Page 9: ...gs is profound Since the spray function is controlled at the tip spray shut off is instantaneous The flow and pressure are retained in the boom at the tips so when the boom is turned on there is insta...

Page 10: ...8 SharpShooter with Rate Sync Turf Sprayer Edition 2003 2011 2015 Capstan Ag Systems Inc All Rights Reserved Version P 3 0 6 9 2016 1 0 Introduction THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 11: ...are uncertain after studying this manual please contact Capstan Ag Systems Inc Capstan Ag Systems Inc 4225 SW Kirklawn Ave Headquarters 785 232 4477 Toll free 855 628 7722 Topeka KS 66609 Fax 785 232...

Page 12: ...or spring loaded Potential residual energy stored in pressure vessels such as liquid application systems and hydraulic cylinders and hoses Electrical energy generated electrical power static sources o...

Page 13: ...e battery Wash your hands immediately after completing the job 2 10 Extinguishing Fires Fire extinguishing systems must meet the applicable OSHA requirements and all users of Portable Fixed Fire Suppr...

Page 15: ...Power button Menu button Auto Manual button Increase button Decrease button Figure 5 Connections on the back of the SSRS Display include the main connection port a GPS connection point and diagnostic...

Page 16: ...er signals to the SSRS Display The power hubs listed above replace the following power hub part numbers Figure 7 Power Hub PART NO DESCRIPTION 118600 250 Power Hub 9 Nozzle 15 118600 253 Power Hub 11...

Page 17: ...om Harness Figure 9 Right Boom Harness PART NO DESCRIPTION 118600 251 Left Boom Harness 3 Section 9 Nozzle 1 3 15 118600 254 Left Boom Harness 3 Section 11 Nozzle 8 11 18 118600 257 Left Boom Harness...

Page 18: ...se 3 7 Pressure Sensor Figure 11 On most models the Pressure Sensor is located near the center section of the rear boom On SmithCo models the Pressure Sensor is located at the machine center behind th...

Page 19: ...Harness connects the Pressure Sensor to the Power Hub 3 9 Power Harness Figure 13 The Power Harness connects the Power Hub directly to the battery Figure 12 Extension Harness Pressure Sensor Figure 13...

Page 20: ...re is powered up 12V the nozzle valves open When the signal wire has no power the nozzle valves close Applicable Shutoff Adapter service parts include the following part numbers Figure 14 Boom Shutoff...

Page 21: ...ersal 118600 103 Power Hub 12 Nozzle SmithCo 118600 101 Power Hub 13 Nozzle Universal 21 118602 111 10 Section Configurations 118602 111 10 Section Raven Envizio 11 Nozzle Boom Packard weather pack te...

Page 22: ...rated controllers This 30A fused harness connects the battery to an aftermarket switch that controls an aftermarket fuse panel for the rate controller power and ground wires 3 13 Electrical Connector...

Page 23: ...the MR110 10 tips when application rates exceeding 2 0 gal 1000sf are consistently used Additional tips may be ordered as necessary SR110 06 tips are used to replace the SR110 10 tips when application...

Page 24: ...ghts Reserved Version P 3 0 6 9 2016 3 0 Parts Identification 22 3 16 Wilger Nozzle Bodies Figure 21 Wilger Nozzle Bodies 3 17 Hypro Dry Boom Adapters Figure 22 Hypro Dry Boom Adapters Figure 21 Wilge...

Page 25: ...vice tool used to evaluate the Pressure Sensor 3 19 SharpShooter with Rate Sync Turf Sprayer Edition Operator and Maintenance Manual Figure 24 The SharpShooter with Rate Sync Turf Sprayer Edition Oper...

Page 26: ...e Driver ALL 118600 101 Power Hub Turf 13 Nozzle Turf SS Retro fit John Deere SDI 118600 107 Power Harness Turf 14 SmithCo 118600 108 Extension Harness Pressure Sensor SmithCo 118600 109 Power Harness...

Page 27: ...gtails Universal John Deere SDI KIT NO ACCESSORIES and SERVICE PARTS QTY OEM Factory Installed Retro fit Aftermarket Customization 116188 111 Valve Body Wilger w Grip ALL 116189 111 Valve Coil Assy 7W...

Page 28: ...Boom Adapter Single 1 x 3 4 All sprayers all customers 132026 001 Dry Boom Adapter Double 1 x 3 4 All sprayers all customers 132030 001 Wilger Combojet Tip MR110 125 Parts service for higher rates op...

Page 29: ...d and pressure values With the BOOST feature using the MR110 10 tips on the BOOST solenoids the SharpShooter with Rate Sync system can select tips anywhere between 0 2 to 2 0 GPM This allows the Sharp...

Page 30: ...anual Mode each time the SSRS Display is powered up Figure 26 Press the Menu button to enter the main menu list The Menu button doubles as enter exit through all the menu items Main menu screen two pa...

Page 31: ...rease buttons act like an electronic rotary nozzle body with an infinite number of tips that can be selected by the operator The Automatic Mode is the standard operating mode for SharpShooter with Rat...

Page 32: ...al alarms The audible alarms are an accessible menu item Visual alarms include a readout area in the lower right hand portion of the screen and a flashing light behind power button The alarm readout w...

Page 33: ...current value are both listed on left side of screen Range of selection parameters is called out on bottom of screen and selection choices are locate on the right To choose a new parameter in any men...

Page 34: ...SharpShooter with Rate Sync Turf Sprayer Edition 2003 2011 2015 Capstan Ag Systems Inc All Rights Reserved Version P 3 0 6 9 2016 4 0 Operation 32 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 35: ...ive low ambient light conditions the keypad buttons become back lit Line 2 Alarm Volume Figure 30 Alarm volume menu offers personalization of the alarm function One can choose to deactivate the alarm...

Page 36: ...Range 1 14 slow to fast Recommended Starting Value 9 Line 5 P Gain Figure 33 P Proportional gain is the second pressure tuning parameter in the SSRS Display menu Proportional gain determines the initi...

Page 37: ...er with Rate Sync system to correct the pressure quicker during speed changes based on GPS data and automatically calculating the max speed based on tip size Line 8 Rate Sync Ave Figure 36 Rate Sync A...

Page 38: ...hanges In AUTO Mode whenever the boom or all sections are toggled off the SSRS Display will store the duty cycle effective at that moment When the boom is turned on and the run hold signal is returned...

Page 39: ...Mode activates a second row of nozzle tips to spray The effect is to expand the range of effective tip sizes to fully utilize the product pump for a greater range of speeds and rates Range Off On Line...

Page 40: ...ment settings Sensor volt max sensor volt min and sensor PSI max are readouts for diagnostic purposes Sensor Offset Figure 44 Manipulate this setting if a difference in the pressure is noticed across...

Page 41: ...igure 46 Diagnostics menu is a readout for set parameters in the SharpShooter with Rate Sync system These may be useful in troubleshooting and or diagnostic purposes Line 17 Exit Menu Figure 47 Use th...

Page 42: ...SharpShooter with Rate Sync Turf Sprayer Edition 2003 2011 2015 Capstan Ag Systems Inc All Rights Reserved Version P 3 0 6 9 2016 5 0 Control Features 40 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 43: ...te controller mode The Close selection allows the operator to disable the pulsing of the valves for maintenance troubleshooting or in event of system failure The Open selection locks the solenoids ope...

Page 44: ...Spraying Failed Components During Operation 42 The operator must continue to spray only at 3 MPH to maintain the target rate The operator will need to do a test run checking the volume and area applie...

Page 45: ...s offset by the advancement of SharpShooter with Rate Sync and non AI pre orifice tips 3 For turf spraying with rates between 1 0 and 2 5 gal 1000sf Wilger SR110 10 and MR110 10 tips are provided The...

Page 46: ...SharpShooter with Rate Sync Turf Sprayer Edition 2003 2011 2015 Capstan Ag Systems Inc All Rights Reserved Version P 3 0 6 9 2016 7 0 Tip Selection 44 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 47: ...en typical but check with your local supplier for any changes or updates 8 2 Jump Starting Welding Charging If jump starting or charging the batteries on the sprayer disconnect the rate controller and...

Page 48: ...the machine rinse the product tank thoroughly with clean water and drain according to standard safety practices Fill the turf product tank with 25 gallons of clean fresh water Spray the fresh water ou...

Page 49: ...ect the Save As option to store at a desired location on your computer When the save is complete select the Open Folder option In the folder double click the Capstan Diagnostic file to unzip and save...

Page 50: ...ming 1 Power up the SSRS Display 2 Plug in Translator and Programming Cable 3 Figure 50 Open Capstan Can Commander Choose Software Upload tab Select SSQ Cab Box SSRS Display Click Locate Network Devic...

Page 51: ...for loose broken or damaged wires 3 Visually check all hoses for wear or damage 4 Check the Most Common issues While necessary maintenance or repairs on the Capstan Ag System Inc product can be perfor...

Page 52: ...ssary contact your OEM Dealer Service so the Capstan diagnostic tools can be used to conduct the SSRS Display Data Logging Procedure on page 47 c Check for incorrect or damaged tips The SR110 tips sho...

Page 53: ...nd a 50 duty cycle Service Actions If the SSRS Display does not power on check the fuse and or trace the power from the battery Check pins connectors and wires for proper contact and or damage 9 3 2 S...

Page 54: ...te rate controller harness boom section wires Redo the connections until the proper section clicks a Verify that the SSRS Shutoff Adapter is connected to the Rate Controller Harness boom section signa...

Page 55: ...test speed to 0 0 MPH 4 Switch Master Switch to ON Both rows of nozzles should begin to pulse and spray 5 Check the rate controller on the UNITS selection If TURF UNITS using the INC DEC toggle set a...

Page 56: ...ode if the GPM reading DOES NOT stabilize then either the flow meter pump impeller or pump bearings are worn NOTE A test speed is not always accurate so the calculated GPM number could be slightly off...

Page 57: ...ol to a constant position 3 Set a test speed of 4 0 MPH turn on the pump and section switches Toggle the master switch to initiate boom spraying Using the INC DEC switch adjust the rate to some accept...

Page 58: ...h OFF 5 Set a rate of 1 0 gallons thousand if the rate controller is set to TURF UNITS or 42 GPA if the rate controller is set to US UNITS 6 Turn on the sprayer pump and switch the rate controller swi...

Page 59: ...rate observe the pressure and the SSRS Display duty cycle The pressure will increase The SSRS Display duty cycle will also increase to create a large effective tip size and consequently bring the pres...

Page 60: ...or 64 GPA 5 0 MPH and 50 PSI and start spraying b Decrease the pressure to 20 PSI but don t change the speed Observe the rate controller working to maintain the target rate as the SSRS Display duty cy...

Page 61: ...the following steps For a PWM Drive Pump with 2 PWM Settings 1 In the rate controller you will most likely find a MAX PWM value of 253 and a Minimum PWM value of 1 2 The minimum PWM value needs to be...

Page 62: ...increase the deceleration time b PWM Close Valve In this case when the boom is shut off the pump stops This creates a large issue for consistent spraying and from spraying from a dead stop It is done...

Page 63: ...e same an the Exit Speed of the previous pass the flow control valve does not need to move Result Less under or over application 2 Smaller areas are more challenging than larger areas So to minimize f...

Page 64: ...or overload condition Therefore never replace a fuse with a larger fuse Larger fuses may result in costly component failures 9 5 1 1 OEM Turf SharpShooter System Fuse Location 9 5 1 2 Turf Aftermarket...

Page 65: ...ed or stuck plunger are No spray Constant spray Dripping when the nozzle is shut off Figure 53 Nozzle Valve Debris Pinched or split O rings will also cause nozzles to drip when shutoff Operating a plu...

Page 66: ...plugged with debris worn or damaged If orifice is worn or damaged replace valve body Figure 54 Remove the tip cap pre orifice and strainer Figure 54 Nozzle Valve Cleaning Remove debris from the nozzl...

Page 67: ...hemicals will accelerate the wear of the plunger seal material 9 5 5 Coil Failure Test Coil failures are often the result of two factors 1 Extended valve use with a plugged nozzle 2 Extended use in co...

Page 68: ...ck Disconnect the desired nozzle valve 2 pin connector that is located on the spray boom farthest from the battery Turn OFF the SSRS Display and then turn ON all boom sections Start the engine and tur...

Page 69: ...13 5 VDC between pins 1 and 2 with the engine running or 12 0 VDC without the engine running Be sure the polarity is accurate by observing the positive voltage when the red positive probe is connected...

Page 70: ...arness Using the rate controller adjust the pressure Increasing the pressure should result into a higher output signal on the voltmeter up to 5 0 VDC at 100 PSI Decreasing the pressure should result i...

Page 71: ...the polarity is accurate by observing that there is positive voltage when the Red positive probe is connected to Red pressure sensor breakout harness wire and the Black negative probe is connected to...

Page 72: ...s 4 05 VDC between pins 1 and 4 Most voltmeters measure signal as 12 VDC 10 Hz square wave which is a low voltage In addition the signal is inverted so the 70 duty cycle selected on SSRS Display will...

Page 73: ...e 63 Use a voltmeter to observe that there is 9 5 VDC between pins A and B Most voltmeters measure signal as 12 VDC 10 Hz square wave which is a low voltage Measurements may vary depending on the volt...

Page 74: ...and 4 on the Power Hub harness 8 pin Deutsch connector Observe that every even nozzle valve turns off as the jumper connects and turn on as the jumper disconnects Tap a jumper wire several times per s...

Page 75: ...ate controller should be sending a 13 5 VDC engine running or a 12 0 VDC engine off run hold signal through the Shutoff Adapter and Power Hub to the SSRS Display Figure 65 Turn ON boom section one to...

Page 76: ...ing a 13 5 VDC engine running or a 12 0 VDC shutoff signal through the Shutoff Adapter and then the Power Hub Use a voltmeter to check that signal between pins 2 and 3 Check each power hub harness to...

Page 77: ...ettings Faulty radar Replace radar Poor GPS satellite signal Verify that the GPS is working correctly Faulty rate controller switch Locate bad switch s and replace switch Servo valve not working corre...

Page 78: ...correct SSRS Display PID parameters Check SSRS Display PID parameters and adjust as needed Faulty pressure sensor Replace pressure sensor Single nozzle valve drips when shutoff Plunger is lodged with...

Page 79: ...attern might look like if it were sprayed upon a flat surface This spray pattern is similar to a 8 size flat fan spray tip with a 110 fan angle that is spraying 5 GPA at 15 MPH with a 50 PSI boom pres...

Page 80: ...oid pulse Duty Cycles below 33 Use appropriately sized spray tips for the desired speed rate and pressure ranges Avoid speeds in the lower 1 3 of the speed range Avoid rates in the lower 1 3 of the ra...

Page 81: ...e shall not in any case exceed the purchase price of the components and upon the expiration of the warranty period all such liability shall terminate The foregoing shall constitute your exclusive reme...

Page 82: ...expiration of the warranty period which is applicable to the defective product Any breach of warranty claim not timely made will not be honored by us and will be of no force and effect Any component t...

Page 83: ...ure Sensor Assy 100 PSI 1 4 MNPT Packard I 1 118600 108 Extension Harness Pressure Sensor J 18 116390 111 Valve Assembly Wilger OM Coil W Grip Body PFE K 1 118602 129 Boom Shutoff Adapter 9 Nozzle 9 S...

Page 84: ...Wht 6 Violet 7 Green 8 White 1 Red 14 ga 2 Black 14 ga 3 Orange 4 Yellow 5 Grn Wht 6 Violet 7 Grn Org 8 Wht Org A Gray B Red Wht C Black SSRS Display Shutoff Battery 1 Red 2 Black 3 Gray 4 Yellow 5 G...

Page 85: ...n B Wht Org A Brown B Green A Black B Grn Org A Black B White 1 Black P1 A 2 White P1 B 3 Black B1 A 4 Grn Org B1 B 5 Brown P2 A 6 Green P2 B 7 Brown B2 A 8 Wht Org B2 B 9 Blue P3 A 10 White P3 B 11 B...

Page 86: ...9 2016 11 0 Appendix 11 4 Extension Harness SSRS Display PN118600 110 11 5 Power Harness PN118600 107 11 6 Extension Harness Pressure Sensor PN118600 108 SSRS Display 1 Red 2 Black 3 Gray 4 Yellow 5 G...

Page 87: ...N118602 129 1 Black 2 Brown 3 Blue 4 Blk Wht 5 Brn Wht 6 Blu Wht 7 Wht Blk 8 Wht Brn 9 Wht Blu 10 Plug 11 Plug 12 Plug A Wht Blue B Plug C Plug A Wht Brn B Plug C Plug A Wht Blk B Plug C Plug A Blue W...

Page 88: ...86 SharpShooter with Rate Sync Turf Sprayer Edition 2003 2011 2015 Capstan Ag Systems Inc All Rights Reserved Version P 3 0 6 9 2016 11 0 Appendix THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 89: ...4 MNPT Packard I 1 118600 108 Extension Harness Pressure Sensor J 18 116390 111 Valve Assembly Wilger OM Coil W Grip Body PFE K 1 118602 127 Boom Shutoff Adapter 11 Nozzle 10 Section Not Shown 1 11860...

Page 90: ...rn Wht 6 Violet 7 Green 8 White 1 Red 14 ga 2 Black 14 ga 3 Orange 4 Yellow 5 Grn Wht 6 Violet 7 Grn Org 8 Wht Org A Gray B Red Wht C Black SSRS Display Shutoff Battery 1 Red 2 Black 3 Gray 4 Yellow 5...

Page 91: ...Black P1 A 2 White P1 B Splice P3 B 3 Black B1 A 4 Grn Org B1 B Splice B3 B 5 Brown P2 A 6 Green P2 B Splice P4 B 7 Brown B2 A 8 Wht Org B2 B Splice B4 B 9 Blue P3 A 10 Blue B3 A 11 Blk Wht P4 A 12 Bl...

Page 92: ...9 2016 12 0 Appendix 12 4 Extension Harness SSRS Display PN118600 110 12 5 Power Harness PN118600 107 12 6 Extension Harness Pressure Sensor PN118600 108 SSRS Display 1 Red 2 Black 3 Gray 4 Yellow 5 G...

Page 93: ...lue 4 Blk Wht 5 Brn Wht 6 Blu Wht 7 Wht Blk 8 Wht Brn 9 Wht Blu 10 Pink 11 Blk Org 12 Plug A Blk Org B Plug C Plug A Pink B Plug C Plug A Wht Blue B Plug C Plug A Wht Brn B Plug C Plug A Wht Blk B Plu...

Page 94: ...92 SharpShooter with Rate Sync Turf Sprayer Edition 2003 2011 2015 Capstan Ag Systems Inc All Rights Reserved Version P 3 0 6 9 2016 12 0 Appendix THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 95: ...4 MNPT Packard I 1 118600 108 Extension Harness Pressure Sensor J 18 116390 111 Valve Assembly Wilger OM Coil W Grip Body PFE K 1 118602 128 Boom Shutoff Adapter 12 Nozzle 10 Section Not Shown 2 11860...

Page 96: ...8 White 1 Red 14 ga 2 Black 14 ga 3 Orange 4 Yellow 5 Grn Wht 6 Violet 7 Grn Org 8 Wht Org A Gray B Red Wht C Black SSRS Display Shutoff Battery 1 Red 2 Black 3 Gray 4 Yellow 5 Grn Wht 6 Violet 7 Red...

Page 97: ...P3 B 3 Black B1 A 4 Grn Org B1 B Splice B3 B 5 Brown P2 A 6 Green P2 B Splice P4 B 7 Brown B2 A 8 Wht Org B2 B Splice B4 B 9 Blue P3 A 10 Blue B3 A 11 Blk Wht P4 A 12 Blk Wht B4 A P4 B4 A Blk Wht B G...

Page 98: ...9 2016 13 0 Appendix 13 4 Extension Harness SSRS Display PN118600 110 13 5 Power Harness PN118600 107 13 6 Extension Harness Pressure Sensor PN118600 108 SSRS Display 1 Red 2 Black 3 Gray 4 Yellow 5 G...

Page 99: ...rn Wht 6 Blu Wht 7 Wht Blk 8 Wht Brn 9 Wht Blu 10 Pink 11 Blk Org 12 Brn Org A Blk Org B Plug C Plug A Pink B Plug C Plug A Wht Blue B Plug C Plug A Wht Brn B Plug C Plug A Wht Blk B Plug C Plug A Blu...

Page 100: ...98 SharpShooter with Rate Sync Turf Sprayer Edition 2003 2011 2015 Capstan Ag Systems Inc All Rights Reserved Version P 3 0 6 9 2016 13 0 Appendix THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 101: ...e spray system 46 inspecting the spray system 46 jump starting 45 product tank and boom line rinsing 46 servicing the spray system 45 strainers and screens 45 welding 45 winterizing for storage 46 Men...

Page 102: ...ync Turf Sprayer Edition 2003 2011 2015 Capstan Ag Systems Inc All Rights Reserved Version P 3 0 6 9 2016 Index 100 V Valve Driver Module 16 W Warranty 79 Welding 45 Wet Test 53 Winterizing the Spray...

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