Canon iPF9000 series Service Manual Download Page 365

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Chapter 7

7-7

T-7-6

First Level

Second Level

Third Level

Fourth Level

Fifth Level

COUNTER

MEDIASIZE2 CUT

D-SQ 60-

D-SQ 44-60

D-SQ 36-44

D-SQ 24-36

D-SQ 17-24

D-SQ -17

D-CNT 60-

D-CNT 44-60

D-CNT 36-44

D-CNT 24-36

D-CNT 17-24

D-CNT -17

HEAD DOT CNT. 1

---

TTL

HEAD DOT CNT. 2

---

TTL

PARTS CNT.

COUNTER A

OK/W1/W2/E

PARTS A1

1:00

2:00

3:00

4:00

---

COUNTER V

OK/W1/W2/E

PARTS V1

1:00

2:00

3:00

4:00

Summary of Contents for iPF9000 series

Page 1: ...Aug 8 2007 Service Manual iPF9000 series ...

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Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

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Page 7: ... 1 4 2 Print Speed and Direction 1 15 1 4 3 Print Speed and Direction 1 22 1 4 4 Interface Specifications 1 28 1 5 Names and Functions of Components 1 29 1 5 1 Front 1 29 1 5 2 Rear 1 30 1 5 3 Top Cover Inside 1 31 1 5 4 Carriage 1 32 1 5 5 Ink Tank Cover Inside 1 32 1 5 6 Ink Tank Cover Inside 1 33 1 6 Basic Operation 1 34 1 6 1 Operation Panel 1 34 1 6 2 Main Menu 1 35 1 6 3 Main Menu 1 50 1 6 4...

Page 8: ...een Pages 2 28 2 2 10 White Raster Skip 2 28 2 2 11 Sleep mode 2 28 2 2 12 Hard disk drive 2 28 2 3 Printer Mechanical System 2 30 2 3 1 Outline 2 30 2 3 1 1 Outline 2 30 2 3 2 Ink Passage 2 31 2 3 2 1 Ink Passage 2 31 2 3 2 2 Ink Tank Unit 2 32 2 3 2 3 Carriage Unit 2 34 2 3 2 4 Printhead 2 37 2 3 2 5 Purge Unit 2 38 2 3 2 6 Maintenance Cartridge 2 43 2 3 2 7 Air Flow 2 44 2 3 3 Paper Path 2 45 2...

Page 9: ...3 1 2 7 Removing Protection Materials 3 27 3 1 3 Checking the Images Operations 3 29 3 1 3 1 Checking the Image and Operation 3 29 3 2 Transporting the Printer 3 30 3 2 1 Transporting the Printer 3 30 3 2 1 1 Transporting the Printer 3 30 3 2 1 2 Transporting the Printer 3 43 3 2 2 Reinstalling the Printer 3 56 3 2 2 1 Reinstalling the Printer 3 56 Chapter 4 DISASSEMBLY REASSEMBLY 4 1 Service Part...

Page 10: ...1 2 11 Parts replacement time has passed Call for service 6 3 6 1 3 Troubleshooting When Errors Occur 6 3 6 1 3 1 03870001 2015 Cutter error 6 3 6 1 3 2 03010000 200C 03010000 200E 03010000 200F 03010000 2017 03010000 2018 03016000 2010 multi sensor 6 3 6 1 3 3 03031000 2E0F Upper cover sensor error 6 4 6 1 3 4 03031101 2E10 Ink tank cover switch error 6 4 6 1 3 5 03031000 2E11 Carriage cover sens...

Page 11: ...8 VH voltage abnormality error 6 10 6 1 3 30 03800500 2F2F 03800500 2F30 Head management sensor error 6 10 6 1 3 31 03130031 2F16 Mist fan error 6 10 6 1 3 32 03130031 2F17 Suction fan error 6 10 6 1 3 33 03030000 2E21 IEEE1394 Error 6 11 6 1 3 34 03130031 2F25 Carriage home position error 6 11 6 1 3 35 03130031 2F26 03130031 2F27 Carriage motor error 6 11 6 1 3 36 03130031 2F1F 03130031 2F20 Defe...

Page 12: ...ails of Service Mode 7 23 7 1 6 Details of Service Mode 7 32 7 1 7 Details of Service Mode 7 41 7 1 8 Sample Printout 7 50 7 1 9 Sample Printout 7 54 7 2 Special Mode 7 58 7 2 1 Special Modes for Servicing 7 58 Chapter 8 ERROR CODE 8 1 Outline 8 1 8 1 1 Outline 8 1 8 2 Warning Table 8 1 8 2 1 Warnings 8 1 8 3 Error Table 8 3 8 3 1 Errors 8 3 8 4 Sevice Call Table 8 6 8 4 1 Service call errors 8 6 ...

Page 13: ...Chapter 1 PRODUCT DESCRIPTION ...

Page 14: ......

Page 15: ... 3 Print Speed and Direction 1 22 1 4 4 Interface Specifications 1 28 1 5 Names and Functions of Components 1 29 1 5 1 Front 1 29 1 5 2 Rear 1 30 1 5 3 Top Cover Inside 1 31 1 5 4 Carriage 1 32 1 5 5 Ink Tank Cover Inside 1 32 1 5 6 Ink Tank Cover Inside 1 33 1 6 Basic Operation 1 34 1 6 1 Operation Panel 1 34 1 6 2 Main Menu 1 35 1 6 3 Main Menu 1 50 1 6 4 Basket Unit 1 71 1 7 Safety and Precauti...

Page 16: ...Contents 1 7 3 4 Precautions for Disassembly Reassembly 1 85 1 7 3 5 Self diagnostic Feature 1 85 1 7 3 6 Disposing of the Lithium Battery 1 85 ...

Page 17: ...iPF9100 This printer is a large format printer that prints in a maximum width of 60 inches with high speed photographic picture quality This printer is a stand mounted type printer and is capable of output to either roll media or cut sheet F 1 1 10 3 4 5 6 11 9 12 13 14 15 16 2 1 2 8 7 ...

Page 18: ...jection Guide 16 Operation Panel 5 Output Stacker 17 Expansion Board Slot 6 Roll Holder Slot 18 Ethernet Port 7 Holder Stopper 19 USB Port 8 Roll Holder 20 Accessory Pocket 9 Paper Feed Slot 21 Media Take up Unit Power Inlet 10 Ejection Support 22 Power Supply Connector 11 Release Lever 23 Carrying Handles 12 Media Take up Unit 3 4 5 6 2 1 7 ...

Page 19: ...e Borderless four side printing support roll media removes laborious cutting work easing the job of creating posters to a significant degree High speed printing with a 1 inch head for each color 1 280 nozzles under bidirectional print control Ink supply through tubing to a completely independent printhead and large capacity ink tanks Functional enhancements new to this model include Higher image q...

Page 20: ...PGY Each of these inks are pigment ink The tanks are also available in two capacities 330 mL and 700 mL Each tank is furnished with a notch for preventing incorrect installation which will allow the tank to be installed only at the position marked in the right color An ink tank should be replaced when an ink tank replacement prompt message appears or when six months expire after the date of initia...

Page 21: ...re pigment ink The tanks are also available in two capacities 330 mL and 700 mL Each tank is furnished with a notch for preventing incorrect installation which will allow the tank to be installed only at the position marked in the right color An ink tank should be replaced when an ink tank replacement prompt message appears or when six months expire after the date of initial unpacking whichever oc...

Page 22: ...holder for paper tubes having an inside diameter of 2 inches as standard It supports an optional roller holder for paper tubes having an inside diameter of 3 inches Both roll holders clamp the paper tubes of roll media with an outside diameter of 150 mm or less from inside F 1 7 1 2 9 Stand 0017 8300 iPF9000 iPF9000S iPF9100 It is a stand that puts the printer Equipped with casters so that the pri...

Page 23: ...ature to prevent accidents while taking up rolls The feature will shut down the motor automatically when an overload occurs while taking up a roll Additional features of the media take up unit include An adapter may be installed to support a 3 inch paper tube Rolls can be rewound by feeding them backward to visually check images Weight rollers varying in length to suit specific roll widths ensure ...

Page 24: ...TA connection attached to the printer so the printer can print the job repeatedly as needed without having to wait for its retransmission from the host computer Saving print jobs will offer the following benefits Eased computer workload A print job may be automatically preserved to the hard disk when printing or may be preserved to the hard disk without printing A print job preserved can be printe...

Page 25: ...Chapter 1 1 9 F 1 13 ...

Page 26: ... 1 14 Ink tanks Expendable ink tanks contain 8 colors mat black black photocyan cyan photomagenta magenta yellow and gray Each tank is available in two capacities 330 mL and 700 mL Usable for six months after unpacking F 1 15 Maintenance cartridge The expendable maintenance cartridge is the same as the one that comes with the printer F 1 16 ...

Page 27: ...ht margins The printable area may vary with each type of paper media used Printing recommendation area Roll media Internal area excluding a 20 mm top margin a 23 mm bottom margin and 5 mm left and right margins Printing recommendation area Cut sheet Internal area excluding a 20 mm top margin a 23 mm bottom margin and 5 mm left and right margins Margins Roll media Roll media 5 mm for top bottom and...

Page 28: ...s Graphic Paper Prem Art Paper Embossed Prem Art Paper Smooth Hi Res Barrier Paper Scrim Banner Uni Opaque Backlit Film Roll Up Film Water Res Art Canvas Adhesive Matt Vinyl Stretch Supported thickness 0 07mm to 0 8mm Media size Roll media Width 254mm 10 to 1524mm 60 Length 203mm 8 to 18m 709 Outer diameter of roll 150mm or less The maximum amount of length may vary by the using operating system o...

Page 29: ...r consumption Maximum During printing Max 190 W Power consumption In power save sleep mode 100 120 VAC 5W or less When IEEE1394 board installed 10W or less 220 240 VAC 6W or less When IEEE1394 board installed 11W or less During standby 1 W or less Printer unit dimensions WxDxH 2299mm x 766mm x 1144mm with stand Weight Approx 163 kg with stand Type Bubble jet large sized paper printer stand model F...

Page 30: ...PC PM GY PFI 701 BK MBK C M Y PC PM GY Ink type Pigment ink Ink tank capacity PFI 301 330 ml PFI 701 700 ml Detection functions Cover system Cover open closed detection Yes Left and right ink tank cover open closed detection Yes Detection functions Ink passage system Ink tank presence absence detection Yes Remaining ink level detection Yes Maintenance cartridge presence absence detection Yes Used ...

Page 31: ...ectional High 600 2400x1200 8 Bi directional Highest 600 2400x1200 12 Bi directional Premium Matte Paper Glossy Photo Paper Semi Glossy Photo Paper Heavyweight Glossy Photo Paper Heavyweight SemiGlos Photo Paper Synthetic Paper Adhesive Synthetic Paper Backlit Film Backprint Film Flame Resistant Cloth Fabric Banner Thin Fabric Banner Proofing Paper Fine Art Photo Fine Art Heavyweight Photo Fine Ar...

Page 32: ...gh 8 Bi directional 2400x1200 MBK Economy Bond Paper Office Document Standard 4 Bi directional 1200x1200 MBK Line Document Text Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK Image Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Universal Bond Paper Office Document Standard 4 Bi directional 1200x1200 MBK...

Page 33: ...ional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK High Resolution Barrier Paper 180g Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Matt Coated Paper 9171 120g Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 M...

Page 34: ... directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Glossy 200g Image Standard 6 Bi directional 1200x1200 PBK High 8 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Satin 200g Image Standard 6 Bi directional 1200x1200 PBK High 8 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Photo Paper High Glossy 250g...

Page 35: ...Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Water Resistant Paper Art Canvas Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Proofing Paper Proofing Paper Image Standard 6 Bi directional 1200x1200 PBK High 8 Bi directional 2400x1200 PBK Highest 16 Bi dir...

Page 36: ...t 16 Bi directional 2400x1200 MBK Adhesive Synthetic Paper Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Outdoor Polypropylene Durable Banner Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Adhesive Matt Paper High Resolution Graphic Paper Self ADH I...

Page 37: ...tional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK SPECIAL 6 Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK SPECIAL 7 Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK SPECIAL 8 Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi direction...

Page 38: ...ectional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Economy Bond Paper Office Document Standard 4 Bi directional 1200x1200 MBK Line Document Text Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK Image Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Universal Bond Paper Office Document Standard 4 Bi ...

Page 39: ...ional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK High Resolution Barrier Paper 180g Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Matt Coated Paper 9171 120g Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 M...

Page 40: ... directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Glossy 200g Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Satin 200g Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Photo Paper High Glossy 25...

Page 41: ...e Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Water Resistant Paper Art Canvas Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Proofing Paper Proofing Paper Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 B...

Page 42: ...t 16 Bi directional 2400x1200 MBK Adhesive Synthetic Paper Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Outdoor Polypropylene Durable Banner Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Adhesive Matt Paper High Resolution Graphic Paper Self ADH I...

Page 43: ...tional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK SPECIAL 6 Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK SPECIAL 7 Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK SPECIAL 8 Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi direct...

Page 44: ...to 2 8 V 100Base TX 0 95 to 1 05 V 4 Interface cable Category 5 UTP or FTP cable 100 m or shorter Compliant with ANSI EIA TIA 568A or ANSI EIA TIA 568B 5 Interface connector Printer side Compliant with IEEE802 3 ANSI X3 263 ISO IEC60603 7 c IEEE1394 option 1 Interface type Interface compliant with IEEE1394 1995 P1394a Version 2 0 2 Data transfer system Asynchronous transfer 3 Signal level Input Di...

Page 45: ...8 Roll Holder Load the roll on this holder 9 Paper Feed Slot When loading a roll insert the edge of the roll paper here 10 Ejection Support Prevents printed documents from winding around the Roll Holder or Paper Feed Slot 11 Release Lever Releases the Paper Retainer Lift this lever toward the front of the printer when loading paper 12 Media Take up Unit Automatically winds up printed documents 13 ...

Page 46: ... is possible between the computer and printer 3 USB Port Connect a USB cable to this port This port is compatible with USB 2 0 Hi Speed mode 4 Accessory Pocket Holds printer manuals assembly tools and other items 5 Media Take up Unit Power Inlet Connect the power cord of the Media Take up Unit here 6 Power Supply Connector Connect the power cord to this connector 7 Carrying handles When carrying t...

Page 47: ...printing 4 Fixed Blade The Cutter Unit passes through this blade to cut paper 5 Platen The Printhead moves across the platen to print The Vacuum holes on the platen hold paper in place 6 Pinch Roller Important in supplying the paper This retainer holds paper as it is fed 7 Carriage Shaft The Carriage slides along this shaft 8 Paper Alignment Line Align paper with this line when loading it 9 Cleani...

Page 48: ...ot cutting 5 Printhead Fixer Lever Locks the Printhead Fixer Cover 6 Shaft Cleaner Prevents the Carriage Shaft from becoming dirty 1 5 5 Ink Tank Cover Inside 0017 8301 iPF9000 iPF9100 F 1 21 1 Ink Tank Cartridges of ink in each color 2 Ink Tank Lock Lever A lever that locks the Ink Tank in place and protects it Lift and press down the lever when replacing an Ink Tank To open it lift the stopper o...

Page 49: ... the Ink Tank in place and protects it Lift and press down the lever when replacing an Ink Tank To open it lift the stopper of the lever until it stops and then push it down toward the front To close it push it down until it clicks into place 3 Accessory Box Holds CD ROM included with the printer reserved printhead and other items Left Right 2 1 2 1 3 ...

Page 50: ...hen the printer is in offline mode to manually feed roll media Press this button when the printer is in menu mode to view the next item or setting 12 button Press this button when the printer is in menu mode to view the menu at the lower level If NEXT on display the guidance screen can be moved forward 13 Load Eject button Guidance offers a visual clue to loading replacing removing paper Press thi...

Page 51: ... and other print settings message language and other parameter settings 1 Main menu operations a How to enter the Main menu To enter the Main menu press the Menu button on the operation panel b How to exit the Main menu To exit the Main menu press the Online button c Buttons used with the Main menu Selecting menus and parameters or button Going to the next lower level menu button Going to the next...

Page 52: ...Yes Take up Reel Disable Enable Media Menu Roll Media Type 1 Plain Paper 5 Plain Paper HQ 5 Plain Paper HG 5 Recycled Coated 5 Coated Paper 5 HW Coated 5 Ex HW Coated 5 Premium MatteP 5 Glossy Photo 5 Glossy Photo2 5 Semi Gl Photo 5 Semi Gl Photo2 5 HW Glossy Photo 5 HW SemiGl Photo 5 Syn Paper 5 Adh Syn Paper 5 Backlit Film 5 Backprint Film 5 Flame Res Cloth 5 Fabric Banner 5 ThinFab Banner 5 Pro...

Page 53: ... 5 CAD Clear Film 5 Special Here the number is 1 5 5 Chk Remain Roll Off On Roll Length Set 2 m 9 feet 9 Cut Sheet Type Plain Paper 5 Plain Paper HQ 5 Plain Paper HG 5 Recycled Coated 5 Coated Paper 5 HW Coated 5 Ex HW Coated 5 Premium MatteP 5 Glossy Photo 5 Glossy Photo2 5 Semi Gl Photo 5 Semi Gl Photo2 5 HW Glossy Photo 5 HW SemiGl Photo 5 Syn Paper 5 Adh Syn Paper 5 Backlit Film 5 Backprint Fi...

Page 54: ...Canvas Matte2 5 Canvas Semi Gl 5 JPN Paper Washi 5 Colored Coated 5 CAD Trace Paper 5 CAD Matte Film 5 CAD Clear Film 5 Special Here the number is 1 5 5 Paper Details The paper type is displayed here 5 Roll DryingTime Off 30 sec 1 min 3 min 5 min 10 min 30 min 60 min Scan Wait Time Off 1 sec 3 sec 5 sec 7 sec 9 sec Feed Priority Automatic Band Joint Print Length Adjust Length 0 70 0 00 0 70 Head H...

Page 55: ...n 5mm 20mm Cut Speed Standard Fast Slow Trim Edge First Automatic Off On Cutting Mode Automatic Eject Manual Bordless Margin Automatic Fixed CutDustReduct Off On NearEnd Sht Mrgn 5mm 20mm Return Defaults No Yes Job Management Job Queue Ope Job List Choose a print job Priority Delete Com BOX Ope Job List Choose a print job Print Delete Psnl BOX Ope Folder List Enter a password if one has been set J...

Page 56: ...just Length No Yes Interface Setup EOP Timer 10 sec 30 sec 1 min 2 min 5 min 10 min 30 min 60 min TCP IP TCP IP On IP Mode Automatic Manual Protocol 4 DHCP On Off BOOTP On Off RARP On Off IP Setting IP Address 0 0 0 0 255 255 255 255 Subnet Mask 0 0 0 0 255 255 255 255 Default G W 0 0 0 0 255 255 255 255 NetWare NetWare On Off Frame Type 6 Auto Detect Ethernet 2 Ethernet 802 2 Ethernet 802 3 Ether...

Page 57: ...e Not Use Use MAC Address 000085XXXXXX Init Settings No Yes Maintenance Maint cart No Yes Replace P head Printhead L No Yes Printhead R No Yes L R Printheads No Yes Repl S Cleaner No Yes Change Cutter No Yes Move Printer Level 1 Level 2 Level 3 System Setup Warning Buzzer Off On Detect Mismatch Off On Skip Take Up Err Off On Keep Media Size Off On Paper Size Basis Sht Selection 1 ISO A3 ANSI B Sup...

Page 58: ...ter feet inch Time Zone 0 London GMT 1 Paris Rome 2 Athens Cairo 3 Moscow 4 Eerenan Baku 5 Islamabad 6 Dacca 7 Bangkok 8 Hong Kong 9 Tokyo Seoul 10 Canberra 11 NewCaledonia 12 Wellington 12 Eniwetok 11 Midway is 10 Hawaii AHST 9 Alaska AKST 8 Oregon PST 7 Arizona MST 6 Texas CST 5 NewYork EST 4 Santiago 3 Buenos Aires 2 1 Cape Verde Date Format yyyy mm dd dd mm yyyy mm dd yyyy Date Time Date yyyy ...

Page 59: ...7 Available only if Auto Detect is Off 8 Follows the setting in Date Format 9 Follows the setting in Length Unit First Level Second Level Third Level Fourth Level Fifth Level System Setup Language Japanese Francais Italiano Deutsch Espanol Chinese Korea English Contrast Adj 4 3 2 1 0 1 2 3 4 Reset PaprSetngs No Yes Erase HDD Data NULL No Yes Random Data 1x No Yes Random Data 3x No Yes Test Print S...

Page 60: ...b Log Choose from information about the latest three print jobs Document Name User Name Page Count Job Status Print Start Time Print End Time Print Time Print Size Media Type Interface Ink Consumed HDD Information Job Management Job Queue Ope Job List Choose a print job Priority Delete Com BOX Ope Job List Choose a print job Print Delete Print Job List No Yes Psnl BOX Ope Folder List Enter a passw...

Page 61: ... the Printhead alignment or amount of feed by printing a test pattern Interface Setup Configure the EOP timer and network settings Maintenance Access maintenance settings when replacing the Printhead or preparing to move the printer System Setup Specify the printer system settings including the date format and display language Test Print Choose Status Print to print information about the printer C...

Page 62: ...hoose the cutting speed If you use adhesive paper choosing Slow helps prevent adhesive from sticking to the cutter and keeps the cutter sharp Trim Edge First If a roll is loaded the end of the paper will be cut Cutting Mode Specify whether or not to cut with the standard round bladed cutter Choose Automatic to have the roll cut automatically after printing If you choose Manual the paper will not b...

Page 63: ...er IP address is configured automatically or a static IP address is entered manually Protocol DHCP Specify the protocol used to configure the IP address automatically BOOTP RARP IP Setting IP Address Specify the printer network information when using a static IP address Enter the IP address assigned to the printer as well as the network subnet mask and default gateway Subnet Mask Default G W NetWa...

Page 64: ...eck once per ten printed pages Choose Automatic to have the printer automatically adjust the timing for checks based on the frequency of nozzle use Sleep Timer Specify the period before the printer enters Sleep mode Length Unit Choose the unit of measurement when roll length is displayed You can switch the unit displayed for Roll Length Set and the remaining paper amount displayed in the submenu T...

Page 65: ... three print jobs Document Name Displays the document name in the last print job User Name Displays the name of the user who sent the print job Page Count Displays the number of pages in the print job Job Status Displays the results of the print job processed Print Start Time Displays the time when the print job was started Print End Time Displays the time when the print job was finished Print Tim...

Page 66: ...rying time and a menu related to parameters such as a message language 1 Main menu operations a How to enter the Main menu To enter the Main menu press the Menu button on the operation panel b How to exit the Main menu To exit the Main menu press the Online button c Buttons used with the Main menu Selecting menus and parameters or button Going to the next lower level menu button Going to the next ...

Page 67: ...p Reel 10 Disable Enable Media Menu Cut Sheet Type Plain Paper 5 Plain Paper HQ 5 Plain Paper HG 5 Recycled Coated 5 Coated Paper 5 HW Coated 5 Ex HW Coated 5 Premium MatteP 5 Glossy Photo 5 Semi Gl Photo 5 HW SemiGl Photo 5 HW SemiGl Photo2 5 Poster Semi Gl 5 Syn Paper 5 Adh Syn Paper 5 Backlit Film 5 Backprint Film 5 Flame Res Cloth 5 Fabric Banner 5 ThinFab Banner2 5 Proofing Paper 5 News Proof...

Page 68: ... Paper 5 CAD Matte Film 5 CAD Clear Film 5 Special Here the number is 1 to 10 5 Roll Media Type Plain Paper 5 Plain Paper HQ 5 Plain Paper HG 5 Recycled Coated 5 Coated Paper 5 HW Coated 5 Ex HW Coated 5 Premium MatteP 5 Glossy Photo 5 Semi Gl Photo 5 HW Glossy Photo2 5 HW SemiGl Photo2 5 Poster Semi Gl 5 Syn Paper 5 Adh Syn Paper 5 Backlit Film 5 Backprint Film 5 Flame Res Cloth 5 Fabric Banner 5...

Page 69: ... Washi 5 Colored Coated 5 CAD Trace Paper 5 CAD Matte Film 5 CAD Clear Film 5 Special Here the number is 1 to 10 5 Chk Remain Roll Off On Roll Length Set 1 2 m 16 feet 16 Paper Details The paper type is displayed here 5 Roll DryingTime Off 30 sec 1 min 3 min 5 min 10 min 30 min 60 min Scan Wait Time Off 1 sec 3 sec 5 sec 7 sec 9 sec Feed Priority Automatic Band Joint Print Length Adjust Length 0 7...

Page 70: ...ed Fast Standard Slow Trim Edge First Automatic Off On Cutting Mode Automatic Eject Manual Bordless Margin Automatic Fixed CutDustReduct Off On NearEnd Sht Mrgn 3mm 20mm Manual Feed Front Top Return Defaults No Yes Job Management Job Queue Ope Job List Choose a print job Delete Priority Com BOX Ope Job List Choose a print job Print Delete Print Job List No Yes Psnl BOX Ope Folder List Enter a pass...

Page 71: ...f On Manual Head Adj 12 No Yes Auto Band Adj Standard Adj No Yes Advanced Adj No Yes Manual Band Adj No Yes Adjust Length 3 No Yes Calibration Auto Adjust No Yes Execution Log Date Media Use Effect Value No Yes Return Defaults No Yes Interface Setup EOP Timer 10 sec 30 sec 1 min 2 min 5 min 10 min 30 min 60 min TCP IP IP Mode Automatic Manual Protocol 4 DHCP On Off ...

Page 72: ...W 0 0 0 0 to 255 255 255 255 NetWare NetWare On Off Frame Type 6 Auto Detect Ethernet 2 Ethernet 802 2 Ethernet 802 3 Ethernet SNAP Print Service 6 BinderyPServer RPrinter NDSPServer NPrinter AppleTalk On Off Ethernet Driver Auto Detect On Off Comm Mode 7 Half Duplex Full Duplex Ethernet Type 7 10 Base T 100 Base TX Spanning Tree Not Use Use MAC Address 000085XXXXXX Ext Interface No IEEE1394 Init ...

Page 73: ...es Change Cutter No Yes Move Printer Level 1 Level 2 Level 3 System Setup Warning Buzzer Off On Detect Mismatch Pause Warning None Skip Take Up Err 10 Off On Keep Media Size Off On Paper Size Basis Sht Selection 1 ISO A3 13 x19 Super B Sht Selection 2 ISO B1 28 x40 ANSI F Noz Check Freq Off 1 page 10 pages Automatic Sleep Timer 5 min 10 min 15 min 20 min 30 min 40 min 50 min 60 min 240 min ...

Page 74: ...thens Cairo 3 Moscow 4 Eerevan Baku 5 Islamabad 6 Dacca 7 Bangkok 8 Hong Kong 9 Tokyo Seoul 10 Canberra 11 NewCaledonia 12 Wellington 12 Eniwetok 11 Midway is 10 Hawaii AHST 9 Alaska AKST 8 Oregon PST 7 Arizona MST 6 Texas CST 5 NewYork EST 4 Santiago 3 Buenos Aires 2 1 Cape Verde Date Format yyyy mm dd dd mm yyyy mm dd yyyy Date Time Date yyyy mm dd 8 Time hh mm ...

Page 75: ... 12 Displayed if paper is loaded in the tray 13 Available if Take up Reel is Enable roll paper is loaded and you have not executed Auto Feed for the loaded roll 14 This menu is only displayed during printing 16 Not displayed if a roll or a sheet has been fed First Level Second Level Third Level Fourth Level Fifth Level System Setup Language Japanese English Francais Italiano Deutsch Espanol Pycckn...

Page 76: ... Job Log Choose from information about the latest three print jobs Document Name User Name Page Count Job Status Print Start Time Print End Time Print Time Print Size Media Type Interface Ink Consumed HDD Information Job Management Job Queue Ope Job List Choose a print job Priority Delete Com BOX Ope Job List Choose a print job Priority Delete Print Job List No Yes Psnl BOX Ope Folder List Enter a...

Page 77: ...k Adjust Printer Adjust the Printhead alignment or amount of feed by printing a test pattern Interface Setup Configure the EOP timer and network settings Maintenance Access maintenance settings when replacing the Printhead or preparing to move the printer System Setup Specify the printer system settings including the date format and display language Test Print Choose Status Print to print informat...

Page 78: ...er printing quality at the leading edge Note that if you choose 5mm it may lower the printing quality at the leading edge and affect feeding accuracy The printed surface may be scratched and ink may adhere to the leading edge It may also cause the Platen to become soiled Cut Speed Choose the cutting speed If you use adhesive paper choosing Slow helps prevent adhesive from sticking to the cutter an...

Page 79: ...ent print job is finished printing Com BOX Ope Job List Choose a print job Print Print jobs in the Common Box Delete Delete jobs in the Common Box Print Job List Print a list of jobs in the Common Box Psnl BOX Ope Folder List Enter a password if one has been set Job List Print Print jobs in Personal Boxes Job List Delete Delete jobs in Personal Boxes Print Job List Print a list of jobs in Personal...

Page 80: ...e the printer print and read a band adjustment test pattern for automatic adjustment of the feed amount Note that this function takes more time and requires more ink than Standard Adj Manual Head Adj Choose Yes to print a test pattern for adjustment of Printhead alignment relative to the printing direction Enter the adjustment value manually based on the resulting pattern Adjust Length Choose Yes ...

Page 81: ...oose On for automatic configuration of the LAN communication protocol Choose Off to use settings values of Comm Mode and Ethernet Type Comm Mode Choose the LAN communication method Ethernet Type Choose the LAN transfer rate Spanning Tree Choose whether spanning tree packets are supported over the LAN MAC Address Displays the MAC address Ext Interface When installing the expansion interface board c...

Page 82: ...use the actual margin will be equal to the margin setting of the printer driver plus the margin setting of the printer menu Paper Size Basis Sht Selection 1 Select which size is to be recognized ISO A3 or 13 x19 Super B when the detected size of the cut sheet is between these sizes Sht Selection 2 Select which size is to be recognized ISO B1 or 28 x40 ANSI F when the detected size of the cut sheet...

Page 83: ...Name Displays the document name in the last print job User Name Displays the name of the user who sent the print job Page Count Displays the number of pages in the print job Job Status Displays the results of the print job processed Print Start Time Displays the time when the print job was started Print End Time Displays the time when the print job was finished Print Time Displays the time require...

Page 84: ...ys the version of the MIT database format s n Displays the printer s serial number MAC Displays the MAC address of the printer IP Displays the printer IP address Error Log Displays the most recent error messages up to two Job Log Choose from information about the latest three print jobs Document Name Displays the document name in the last print job User Name Displays the name of the user who sent ...

Page 85: ...ame Displays the document name in the last print job User Name Displays the name of the user who sent the print job Page Count Displays the number of pages in the print job Job Status Displays the results of the print job processed Print Start Time Displays the time when the print job was started Print End Time Displays the time when the print job was finished Print Time Displays the time required...

Page 86: ...Chapter 1 1 70 6 Color calibration print chart The following chart sample is printed when executing Calibration F 1 24 ...

Page 87: ...r can hold one sheet When printing multiple pages remove each sheet after it is printed Before using the Output Stacker remove the Rewind Spool If you do not it may prevent printed documents from being held correctly and it they may be scratched a Using the Output Stacker in the position for ejection in the front of the printer You can also set the Output Stacker to the following position when pri...

Page 88: ...ently to release the lock lower the stacker toward the front and push it all the way back F 1 27 2 Remove the front Basket Rod from the left and right Basket Rods and remove the back Basket Rod and the black cord from the Rod Holder F 1 28 ...

Page 89: ... Adapter leaving the Rod Holder attached and put it in front of the printer F 1 29 4 Pull out the Basket Hooks from the left and right side of the Ejection Guide F 1 30 5 Attach the Basket Rod to the Basket Hooks so that the white tag of the Basket Cloth is on the left side F 1 31 ...

Page 90: ...d to the Rod Holder F 1 32 b Stowing the Output Stacker Stow the Output Stacker if you will use the Media Take up Unit or if you will not use the Output Stacker for an extended period 1 Lift the front Basket Rod gently to release the lock lower the stacker toward the front and push it all the way back F 1 33 ...

Page 91: ...Basket Rod from the left and right Basket Rods Roll up the Basket Cloth and put it at the back of the Bottom Stand Stay F 1 34 F 1 35 Arrange the Basket Cloth and Basket Rod so they do not interfere with the Media Take up Sensor F 1 36 ...

Page 92: ...Chapter 1 1 76 3 Push in the left and right Basket Rods toward the back all the way until they stop F 1 37 ...

Page 93: ...motor driven feed roller and pinch roller and purge motor driven purge unit To prevent accidents the upper cover of the printer is locked during printing so that itdoes not open If the upper cover is opened in the online offline mode the carriage motor feed motor and other driving power supplies are turned off F 1 38 T 1 29 1 Carriage belt 7 Purge unit 2 Ink tube 8 Pinch roller 3 Flexible cable 9 ...

Page 94: ...aintenance cartridge and the ink tubes that relay ink to each unit F 1 39 T 1 30 Although the ink is not harmful to the human body it contains organic solvents Avoid getting the ink in your mouth or eyes Flush well with water and see a doctor if contact occurs In case of accidental ingestion of a large quantity call a doctor immediately Since this ink contains pigment stains will not come out of c...

Page 95: ...llected in the printer by the airflow However uncollected ink mist may stain the platen unit carriage unit main rail unit external unit or purge unit These stains may soil the print media or hands and clothes when servicing the printer wipe them off carefully with a soft well wrung damp cloth F 1 40 T 1 31 1 Purge unit 2 Upper cover 3 Platen unit Carriage unit Main rail unit 1 2 3 ...

Page 96: ...CB and carriage relay PCB are incorporated in the carriage unit and the operation panel is located on the upper right cover When servicing the printer with the cover removed be extremely careful to avoid electric shock and shorting contacts F 1 41 T 1 32 1 Operation panel 5 Power Supply 2 Carriage relay PCB 6 Main controller PCB 3 Head relay PCB 7 Interface connector 4 AC inlet 8 Media take up uni...

Page 97: ...printing has ended or during standby due to an error in order to protect the printhead and avoid ink leakage If the power cord is accidentally unplugged turn off the Power button reconnect the power cord and then turn on the Power button Confirm that the printer starts up properly and enters to the Online or Offline status and then power off the printer using the Power button Improper capping oper...

Page 98: ...t quality To prevent foreign matter from entering the ink port installed the unpacked ink tank in the printer immediately 2 Handling the Ink Tank To prevent foreign matter from entering the ink flow path and causing ink suction and printing problems never touch the ink port and contacts of the ink tank When you press down the ink tank cover the needle enters the ink port allowing ink to flow betwe...

Page 99: ... or change their electrical characteristics In particular never touch the printhead contacts 1 F 1 44 2 Fixing the Carriage After completion of printing the carriage is mechanically locked by the lock arm in the purge unit at the same moment the printhead is capped Before transporting the printer secure the carriage at its home position using belt stoppers 1 so that the carriage does not become se...

Page 100: ...that the waste ink does not splash when you remove the used maintenance cartridge from the printer MEMO This printer has an EEPROM in the maintenance cartridge and the maintenance cartridge status is controlled by the main controller PCB which reads and writes the content of that EEPROM Therefore initializing the counter information will not be needed when the maintenance cartridge is replaced 5 R...

Page 101: ...You cannot check the counter information once it is initialized cleared Be careful not to initialize the counter information before checking it You cannot modify the counter information from the operation panel 1 7 3 2 Confirming the Firmware Version 0013 5945 iPF9000 iPF9000S iPF9100 Firmware has been downloaded to the main controller When you have replaced the main controller check that the firm...

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Page 103: ...Chapter 1 1 87 ...

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Page 105: ...Chapter 2 TECHNICAL REFERENCE ...

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Page 107: ... Outline 2 30 2 3 1 1 Outline 2 30 2 3 2 Ink Passage 2 31 2 3 2 1 Ink Passage 2 31 2 3 2 1 1 Overview of Ink Passage 2 31 2 3 2 2 Ink Tank Unit 2 32 2 3 2 2 1 Structure of Ink Tank Unit 2 32 2 3 2 3 Carriage Unit 2 34 2 3 2 3 1 Functions of Carriage unit 2 34 2 3 2 3 2 Structure of Carriage Unit 2 35 2 3 2 4 Printhead 2 37 2 3 2 4 1 Structure of Printhead 2 37 2 3 2 5 Purge Unit 2 38 2 3 2 5 1 Fun...

Page 108: ...PCB components 2 55 2 4 5 Motor Driver 2 56 2 4 5 1 Media take up PCB components 2 56 2 4 6 Maintenance Cartridge Relay PCB 2 56 2 4 6 1 Maintenance cartridge relay PCB components 2 56 2 4 7 Power Supply 2 56 2 4 7 1 Power supply block diagram 2 56 2 5 Detection Functions with Sensors 2 57 2 5 1 Sensors for covers 2 57 2 5 2 Ink passage system 2 58 2 5 3 Carriage system 2 60 2 5 4 Paper path syste...

Page 109: ... media sensor Carriage cover sensor Linear encoder Upper cover lock solenoid L Upper cover lock solenoid R Carriage motor Feed motor Printhead L Multi sensor Head relay PCB Carriage relay PCB Maintenance cartridge relay PCB Power supply Operation panel Maintenance cartridge ROM PCB Upper cover lock switch L Upper cover lock switch R Platen pressure solenoid 2 Mist fan L platen prassure solenoid 1 ...

Page 110: ...ower supply PCB BAT 801 Lithium battery Carriage relay PCB Linear encoder sensor Head Head relay PCB Multi sensor Lift cam sensor Operation panel PCB Maintenance cartridge relay PCB Ink tank ROM PCB Fan Solenoid Clutch Ink tank Sensor Carriage cover sensor Motor Motor Maintenance cartridge ROM PCB Sensor Switch IC1 ASIC IC2 ASIC IC301 IC304 USB LAN J3 J1801 J2601 J3201 J3003 J2401 J2701 J2402 J250...

Page 111: ...mounted on the printheads and the printer temperature from the latch IC on the carriage board and transmit them to the ASIC IC1 The ASIC IC1 also receives mask pattern data from the firmware installed in flash ROM f The ASIC IC1 converts the image data synthesized with the mask pattern to data associated with the printhead information and the printer temperature trans mitting the data to the print...

Page 112: ...ed on the printheads and the printer temperature from the latch IC on the carriage board and transmit them to the ASIC IC1 The ASIC IC1 also receives mask pattern data from the firmware installed in flash ROM f The ASIC IC1 converts the image data synthesized with the mask pattern to data associated with the printhead information and the printer temperature trans mitting the data to the printheads...

Page 113: ...s are selected split in 40 20 or 10 nozzle blocks according to the Block Enable information in the even numbered nozzle data and odd num bered nozzle data Each selected block of nozzles is impressed with a Heat Enable signal generated with variable pulse widths according to the head rank head temperature and printer temperature for optimized ink discharges The nozzles are driven by heater boards i...

Page 114: ...ng signal internal signal which is generated by dividing the ENCODER_A signal detected at the 150 dpi timing into 16 equal sections Printing in the forward direction is triggered at the leading edge of the detection signal ENCODER_A Printing in the backward direction is carried out the same way as printing in the forward direction but at the trailing edge of the detection signal ENCODER_A when the...

Page 115: ...are selected split in 40 20 or 10 nozzle blocks according to the Block Enable information in the even numbered nozzle data and odd num bered nozzle data Each selected block of nozzles is impressed with a Heat Enable signal generated with variable pulse widths according to the head rank head temperature and printer temperature for optimized ink discharges The nozzles are driven by heater boards in ...

Page 116: ...ng signal internal signal which is generated by dividing the ENCODER_A signal detected at the 150 dpi timing into 16 equal sections Printing in the forward direction is triggered at the leading edge of the detection signal ENCODER_A Printing in the backward direction is carried out the same way as printing in the forward direction but at the trailing edge of the detection signal ENCODER_A when the...

Page 117: ...s are selected split in 40 20 or 10 nozzle blocks according to the Block Enable information in the even numbered nozzle data and odd num bered nozzle data Each selected block of nozzles is impressed with a Heat Enable signal generated with variable pulse widths according to the head rank head temperature and printer temperature for optimized ink discharges The nozzles are driven by heater boards i...

Page 118: ...ng signal internal signal which is generated by dividing the ENCODER_A signal detected at the 150 dpi timing into 16 equal sections Printing in the forward direction is triggered at the leading edge of the detection signal ENCODER_A Printing in the backward direction is carried out the same way as printing in the forward direction but at the trailing edge of the detection signal ENCODER_A when the...

Page 119: ...nk check Media feed system initialization Recovery system initialization Carriage position initialization Remaining ink level detection Waste ink level detection Power on automatic recovery operation Capping Waiting for print operation Initialization of software Initialization of various devices Engine status check Engine startup status check Previous power off status check etc Printhead installat...

Page 120: ...ngoing operation and shuts down immediately Since printhead capping may or may not have been carried out properly reconnect the power cord to the wall out and turn on the power switch Making sure that the printer has entered online mode turn off the power switch 1 Power off sequence F 2 12 Power button OFF If media remains it is ejected even when printing is in progress Media ejection Power off au...

Page 121: ...optionally from the printer driver 2 2 4 Print Control 0017 8151 iPF9000S 1 Print mode This printer is capable of fast high quality printing without blur and non uniform density by changing the carriage operation media feeding other printing methods Media Type Print Priority Print Quality Processing resolution dpi Print resolution dpi Print pass Printing direction 1 Plain Paper Plain Paper High Qu...

Page 122: ...e printer driver a Draft mode In the draft mode image data is thinned out and a single band equivalent to the width of a nozzle array is printed using two paths To use this mode select Draft under Print Quality in the printer driver b Standard mode In the standard mode a single band equivalent to the width of a nozzle array is printed using 4 8 4 6 or 8 paths To use this mode select Standard under...

Page 123: ...gh 8 Bi directional 2400x1200 MBK Economy Bond Paper Office Document Standard 4 Bi directional 1200x1200 MBK Line Document Text Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK Image Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Universal Bond Paper Office Document Standard 4 Bi directional 1200x1200 MBK...

Page 124: ...ional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK High Resolution Barrier Paper 180g Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Matt Coated Paper 9171 120g Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 M...

Page 125: ... directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Glossy 200g Image Standard 6 Bi directional 1200x1200 PBK High 8 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Satin 200g Image Standard 6 Bi directional 1200x1200 PBK High 8 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Photo Paper High Glossy 250g...

Page 126: ...Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Water Resistant Paper Art Canvas Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Proofing Paper Proofing Paper Image Standard 6 Bi directional 1200x1200 PBK High 8 Bi directional 2400x1200 PBK Highest 16 Bi dir...

Page 127: ...t 16 Bi directional 2400x1200 MBK Adhesive Synthetic Paper Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Outdoor Polypropylene Durable Banner Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Adhesive Matt Paper High Resolution Graphic Paper Self ADH I...

Page 128: ...tional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK SPECIAL 6 Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK SPECIAL 7 Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK SPECIAL 8 Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi direction...

Page 129: ... Even in the same mode the printer operates in a different way depending on the media setting made using the printer driver a Draft mode In the draft mode image data is thinned out and a single band equivalent to the width of a nozzle array is printed using two paths To use this mode select Draft under Print Quality in the printer driver b Standard mode In the standard mode a single band equivalen...

Page 130: ...gh 8 Bi directional 2400x1200 MBK Economy Bond Paper Office Document Standard 4 Bi directional 1200x1200 MBK Line Document Text Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK Image Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Universal Bond Paper Office Document Standard 4 Bi directional 1200x1200 MBK...

Page 131: ...ional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK High Resolution Barrier Paper 180g Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Matt Coated Paper 9171 120g Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 M...

Page 132: ... directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Glossy 200g Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Satin 200g Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Photo Paper High Glossy 25...

Page 133: ...e Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Water Resistant Paper Art Canvas Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Proofing Paper Proofing Paper Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 B...

Page 134: ...t 16 Bi directional 2400x1200 MBK Adhesive Synthetic Paper Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Outdoor Polypropylene Durable Banner Image Standard 6 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Adhesive Matt Paper High Resolution Graphic Paper Self ADH I...

Page 135: ...tional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK SPECIAL 6 Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK SPECIAL 7 Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK SPECIAL 8 Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi direct...

Page 136: ...el according to the carriage scan status Printing resumes when the printhead radiates naturally to cool down to below a predetermined temperature or when 30 seconds or longer have elapsed since the detection of the temperature higher than the protection temperature Protection level 2 If the head temperature sensor DI sensor detects a temperature higher than the abnormal temperature the printer shu...

Page 137: ...ed hard disk space available jobs stored in the common box are deleted from the oldest one in sequence Print jobs can be simply stored in the personal box without printing Print jobs stored in the common box can be moved to the personal box 4 Preserved job handling Print jobs stored in the personal box or common box can be printed from the operation panel 5 Job queue handling Multiple jobs queued ...

Page 138: ... consists primarily of carriage unit 2 that houses ink tanks 1 and a printhead purge unit 3 and maintenance cartridge 4 and supplies circulates sucks and otherwise handles inks The paper passage consists of mechanical components such as a paper feed unit 5 and is designed to feed convey and deliver paper in two ways A summary description of each mechanical component of the printer is given below F...

Page 139: ...so that inks are constantly feeding to the printhead under the negative pressure of the nozzle assembly caused by discharging inks Further waste inks sucked in a cleaning operation and inks from the maintenance jet tray flow into the maintenance cartridge Opening all the ink passages by opening both the ink supply valve and the printhead fixer lever with an ink tank yet to be installed while an in...

Page 140: ...ink tank port sealed by a rubber plug linking the ink passage of the ink to the printer c Air passage Depressing the ink tank fixer lever on the printer would cause an open hollow needle to pierce the air passage sealed by a rubber plug releasing the internal pressure of the ink tank to keep it constant d Notches for preventing incorrect installation Ink tanks are furnished with a notch for preven...

Page 141: ...wise be caused by the opening of the ink tubes on the side of the ink tanks during their replacement The ink supply valves are caused to open and close by the valve open close mechanism that is activated by driving the valve motors The ink tank unit consists of tank bases each organized into one group of six colors and six color ink tubes The color specific ink supply valves are linked with the va...

Page 142: ...o mist generation as the carriage height increases or to head rubbing as the carriage height decreases To maintain an acceptable carriage height the lift motor is driven according to the selected paper type feeding method print conditions borderless printing prior itized picture quality environmental condition temperature humidity and multi sensor measurements to automatically adjust the separatio...

Page 143: ...inter When the linear scale position is set as a reference home position for use in subsequent position control operations the carriage motor is driven by a control signal generated from the main controller PCB e Printhead maintenance unit This printer cleans the printhead with the carriage halted at its home position Wiping takes through the rotation of the motor Wiper blades mounted on the carri...

Page 144: ... located in the right rear of the carriage helps keep the main rail clean i Internal unit temperature sensor One thermistor is installed on the head relay PCB on the back of the head holder to detect the internal unit temperature F 2 18 T 2 10 1 Carriage relay PCB 7 Shaft cleaner 2 Multi sensor 8 Maintenance jet tray 3 Head relay PCB 9 Carriage HP sensor 4 Lift cam sensor 10 Multisensor reference ...

Page 145: ...dpi intervals F 2 19 b Nozzle assembly structure Inks supplied from the ink tanks are filtered through a mesh ink filter before being sent to the nozzle assembly Each nozzle train is supplied with an ink from the common nozzle chamber A head drive current subsequently flowing through the nozzle heater boils the ink generating bubbles to discharge ink drops from the nozzle assembly F 2 20 0 2 1 3 2...

Page 146: ...s the ink passage between the printhead and purge unit b Cleaning function The cleaning function restores the printhead to the state where ink can be easily discharged from nozzles This function includes the following three types of oper ations Wiping operation This operation is performed to remove paper fibers and dried ink from to the face plate Pumping operation This operation is performed to r...

Page 147: ...be for secondary transport Cleaning 6 CLN A 6 CLN M 6 Head Cleaning B Normal strong cleaning Performs suction stronger than when adjusting the ink filling amount in the head or normal cleaning to unclog nozzles Cleaning 7 CLN A 7 Aging Performs idle ejection after replacement of the head Cleaning 10 CLN A 10 Move Printer Ink filling after secondary transport Fills the empty tube during installatio...

Page 148: ...Normal strong Cleaning 5g Print operation aborted uncapped and no CR error occurring Cleaning 11 ink filling after head replacement 10g No heads are available Cleaning 10 ink filling on secondary transport 60g Power off Specified number of dots discharged per chip completed since the last session of wiping Wiping Idle ejection 0 013g Before the start of printing Less than 168 hours elapsed capped ...

Page 149: ...onstant speed to the front of the printer after the end of a print or suction operation A wiper blade set perpendicularly to the head wipes the entire face of the printhead followed by a narrower blade wiping the nozzle assembly The wiper blades are cleaned before they are replaced at the wiping position after wiping to preserve wiping performance Wiper blade cleaning is carried out by scraping of...

Page 150: ...sequentially pressurized by a pair of rotating rollers to control the level of ink suction by a wide margin The timing at which the rotating rollers rotate is detected by the pump cam sensor with the distance of rotation being controlled by the driving of the purge motor F 2 23 Cap Purge motor Suction pump Pump encoder Pump cam sensor Cap Ink tubes Suction pump Rotating rollers ...

Page 151: ... nearly full Printing may continue even when the warning message is displayed When the quantity of the used ink reaches about 1200 mL about 1280 g 100 of the cartridge capacity a replacement prompt error message is displayed telling that the maintenance cartridge is full When the printer determines that the maintenance cartridge is full it shuts down even while it is printing The printer will rema...

Page 152: ...F9000S iPF9100 Ink mists floating during printing or springing back from the paper are collected in the mist fan unit by air flow in the printer Three mist fans located on the rear panel of the printer produce airflow that carries the ink mists to the mist fan unit F 2 25 ...

Page 153: ...ction sensor 6 Paper right edge detection sensor 7 Trim edge first detection sensor Performed only if Trim Edge First is turned on 8 Leading edge cutting Leading edge cutting is executed under the following conditions a Trim Edge First is set to Forced b Trim Edge First is set to Automatic and the need for cutting determined c A barcode is detected when Chk Remain Roll is on forced cutting regardl...

Page 154: ...e The paper feed assembly is complete with a roll media spool drive unit to prevent roll media from slacking as they feed The roll media spool drive unit rewinds roll media by turning on the spool clutch The spool clutch turns on only when roll media feed rearward Driving force is imparted from the feed motor to rotate the roll holder for rewinding the media The spool clutch remains off when roll ...

Page 155: ...PCB the head relay PCB and printhead which are mounted in the carriage the operation panel on the right upper cover and other electrical components such as sensors and motors The main controller PCB manages the image data processing and the entire electrical system and controls relay PCBs and driver functions Power supply 5 1V generation 32V generation Printhead Head relay PCB Temperature read con...

Page 156: ...Chapter 2 2 48 F 2 28 Power supply PCB Main controller PCB Head relay PCB Carriage relay PCB Media take up relay PCB HDD Media take up PCB Operation panel PCB ...

Page 157: ...ontrol function AC inlet IC1 IC1201 HDD controller HDD Driver IC803 RTC IC802 EEPROM Solenoids Clutches IC601 IC604 SDRAM IC701 FLASH ROM IC2802 IC2900 IC2902 IC3100 IC3900 Motor driver IC1 EEPROM EEPROM Multi sensor control function EEPROM IC301 IC304 EEPROM control function Linear encoder sensor Linear encoder detection function Hard disk drive control function Heat pulse control function Operat...

Page 158: ...t timing It also counts the linear scale timing cycle using the reference clock to measure the carriage moving speed Dot count function This function counts the fired dots used as the information for Heat Enable signal control maintenance jet control cleaning control and remaining ink level for each nozzle array Operation panel control function This function controls serial communication with the ...

Page 159: ... to be used as a work area During print data reception it is also used as an image buffer It cannot be expanded h FLASH ROM IC701 A 128 MB flash ROM is connected to the 8 bit data bus to store the printer control program i EEPROM IC802 The 128 KB EEPROM stores various setting values adjustment values log data counter values related to the user servicing j HDD controller IC1201 This IC controlles t...

Page 160: ...n uses the pulse width to perform variable control of the time of application of the Heat Enable signal to the nozzle heater board for each printhead nozzle array Linear scale count function This function reads the linear scale when the carriage moves thus generating the ink discharge timing It also counts the linear scale timing cycle using the reference clock to measure the carriage moving speed...

Page 161: ...d on the control signal from the ASIC f DIMMs IC601 IC602 IC603 IC604 The DIMM comprising a 128 MB SDR SDRAM is connected to the 32 bit data bus to be used as a work area During print data reception it is also used as an image buffer It cannot be expanded g FLASH ROM IC701 A 128 MB flash ROM is connected to the 8 bit data bus to store the printer control program h EEPROM IC802 The 128 KB EEPROM st...

Page 162: ...utputs them to the main controller based on the control commands from the main controller Environment temperature read control function Outputs the environment temperature detected by the thermistor on the head relay PCB to the main controller based on the control commands from the main con troller Relay function of the power to the logic components in the printhead Supplies the power to the logic...

Page 163: ...e main controller based on the control commands from the main con troller Relay function of the power to the logic components in the printhead Supplies the power to the logic components in the printhead based on the control commands from the main controller b Multi sensor control IC These IC s generates the LED control signals and makes gain adjustment for the multi sensor c Image data relay funct...

Page 164: ...CB 2 4 7 Power Supply 2 4 7 1 Power supply block diagram 0012 6414 iPF9000 iPF9000S iPF9100 F 2 37 The power supply converts AC voltages ranging from 100V to 240V from the AC inlet to DC voltages for driving the ICs motor and others The voltage generator circuits include the 32V generation circuit for driving motors fans and the 5 1V generator circuit for driving sensors logic circuits When in the...

Page 165: ... and right sides each to prevent one sided closure of the upper cover Ink tank cover switch L R The microswitch based ink tank cover switches detect the open closed states of ink tank covers When an ink tank cover closes the switches are pressed to detect the closed state of the ink tank cover Pressure release switch The microswitch based pressure release switch detects the status of the paper rel...

Page 166: ...e pump cam sensor and the control of pump motor rotation by the pump encoder sensor F 2 40 Pump encoder sensor The photointerrupter based sensor reads slits in the encoder film of the Purge motor and controls the amount of its rotaion accordingly Pump encoder Pump cam sensor Head management sensor Valve open closed detection sensor Agitation cam sensor Carriage lock Capping Suction Air passage val...

Page 167: ... between two hollow needles When the ink level in the tank falls to a point below the wall surrounding the hollow needles in the air passage continuity with the hollow needle on the ink supply side is disrupted causing the sensor to detect that the ink is out F 2 42 Head management sensor The phototransmitter based head management sensor detects the status of ink discharge from the printhead The c...

Page 168: ...ature sensor and detect abnormal ambient temperatures Head temperature sensor The head temperature sensor detects the temperature of the printhead The printhead temperature is transmitted to the main controller via the carriage relay PCB The printhead temperature is used to help control the head drive and detect abnormal printhead temperatures Printhead contact detection The printhead contact dete...

Page 169: ...per to make sure that it is detected properly In executing Calibration concurrently with the main menu choice Auto Head Adj or Manual Head Adj Auto Head Adj or Manual Head Adj first for the sake of higher color calibration accuracy Platen Media Infrared LED LED red LED green LED blue Infrared sensor ...

Page 170: ...or detects the shielding and transmission of light from the flange in the roller holder to detect the rotation of the spool 2 5 5 Paper path system 0014 8916 iPF9000S iPF9100 F 2 47 Media sensor The photoreflector based media sensor detects the presence or absence of paper on the platen The sensor detects the presence of paper when it receives sensor light reflected upon the paper Feed roller HP s...

Page 171: ... shutting down the media take up unit Media take up paper detection sensor When the sensor light is shielded by a loop of printed paper the media take up motor rotates to take up the paper 2 5 7 Others 0013 8116 iPF9000 iPF9000S iPF9100 F 2 49 Humidity sensor The humidity sensor detects the temperature and relative humidity around the printer to implement head height adjustment maintenance jet con...

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Page 173: ...Chapter 3 INSTALLATION ...

Page 174: ......

Page 175: ...the Stand 3 10 3 1 2 4 Installing the Printer 3 13 3 1 2 5 Installing the Media Take up Unit 3 19 3 1 2 6 Installing the Basket 3 23 3 1 2 7 Removing Protection Materials 3 27 3 1 3 Checking the Images Operations 3 29 3 1 3 1 Checking the Image and Operation 3 29 3 2 Transporting the Printer 3 30 3 2 1 Transporting the Printer 3 30 3 2 1 1 Transporting the Printer 3 30 3 2 1 2 Transporting the Pri...

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Page 177: ...n installing the product Refer to the package size and weight listed below for smooth carrying in and installation of the product T 3 1 1 Installation space Height F 3 1 Width and depth F 3 2 Package size and weight including palette 2480mm W x 1050mm D x 1238mm H Approx 250 Kg 224mm 356mm 1500mm 1144mm H 100mm 600mm 200mm 200mm 2299mm W 2699mm 766mm D 1496mm ...

Page 178: ...oduct Refer to the package size and weight listed below for smooth carrying in and installation of the product T 3 2 1 Installation space Height F 3 3 Width and depth F 3 4 Package size and weight including palette 2490mm W x 1060mm D x 1242mm H Approx 239Kg 224mm 356mm 1500mm 1144mm H 100mm 600mm 200mm 200mm 2299mm W 2699mm 766mm D 1496mm ...

Page 179: ...duct Refer to the package size and weight listed below for smooth carrying in and installation of the product T 3 3 1 Installation space Height F 3 5 Width and depth F 3 6 Package size and weight including palette 2490mm W x 1060mm D x 1242mm H Approx 248Kg 224mm 356mm 1500mm 1144mm H 100mm 600mm 200mm 200mm 2299mm W 2699mm 766mm D 1496mm ...

Page 180: ...ht Flange Stotage Box 6 Media Take up Unit L 7 Media Take up Unit R 8 3 inch Adapter 2 pcs 9 Media Take up Unit Mounting Bracket L 10 Media Take up Unit Mounting Bracket L 11 Leg Cover 2 pcs 12 Starter Ink Tank 12 colors 13 Printhead 14 Media Take up Sensor Unit 15 M4 Hex Screw 34 pcs 16 M8 Hex Bolt 8 pcs 17 Spanner 18 Hex Wrench 2 pcs 19 Manuals 20 CD ROM 21 Eject Support 6 pcs 22 Cord Holder 2 p...

Page 181: ...Chapter 3 3 5 F 3 8 T 3 5 1 Bottom Stand Stay 2 Top Stand Stay 3 Left Stand Leg 4 Right Stand Leg 5 Cushioning Material For Printer Installation 2 pcs 1 2 3 4 5 ...

Page 182: ...nter with it turned over in a group of four persons use the black packing belts Do not remove or cut them If you do so you cannot install the printer with it turned over F 3 10 1 Printer 2 Roll Holder 3 Media Take up Spool 4 Stand Support Cardboard 1 2 3 4 ...

Page 183: ...Box 6 Media Take up Unit L 7 Media Take up Unit R 8 3 inch Adapter 2 pcs 9 Media Take up Unit Mounting Bracket L 10 Media Take up Unit Mounting Bracket L 11 Leg Cover 2 pcs 12 Starter Ink Tank 8 colors 13 Printhead 14 Media Take up Sensor Unit 15 M4 Hex Screw 34 pcs 16 M8 Hex Bolt 8 pcs 17 Spanner 18 Hex Wrench 2 pcs 19 Manuals 20 CD ROM 21 Eject Support 6 pcs 22 Cord Holder 2 pcs 23 Power Cord 9 ...

Page 184: ...Chapter 3 3 8 F 3 12 T 3 8 1 Bottom Stand Stay 2 Top Stand Stay 3 Left Stand Leg 4 Right Stand Leg 5 Cushioning Material For Printer Installation 2 pcs 1 2 3 4 5 ...

Page 185: ...nter with it turned over in a group of four persons use the black packing belts Do not remove or cut them If you do so you cannot install the printer with it turned over F 3 14 1 Printer 2 Roll Holder 3 Media Take up Spool 4 Stand Support Cardboard 1 2 3 4 ...

Page 186: ...to the floor or injury can occur Do not remove the antiskid materials from the casters before placing the printer on the stand Otherwise the stand can skid resulting in printer troubles defor mation of the stand damage to the floor or injury F 3 15 1 Place the stand legs L and R so that you can read the engraved marks normally not up side down Insert the left end of the stand lower stay in the hol...

Page 187: ...stand upper stay in the hole 1 in the side of the stand leg L and insert the right end of the stand upper stay in the hole 2 in the side of the stand leg R as far as it will go F 3 19 MEMO Insert the stand upper stay in the hole 1 in the stand leg L first The stand upper stay can be inserted in the hole 2 in the stand leg R only to a limited position 5 Secure the stand upper stay to the stand legs...

Page 188: ...pper stay and insert the protruding portions 3 of the leg cover in the grooves 4 in the stand lower stay F 3 21 7 Secure the leg covers to the stand legs L and R using M4 hex screws F 3 22 When installing the printer with it turned over in a group of four persons do not remove the antiskid materials from the stand casters 4 4 3 3 2 2 1 1 ...

Page 189: ...er with it turned over in a group of four persons use several packing materials such as the antiskid materials attached to the stand casters black packing belts and cushioning materials Do not remove or cut them If you do so you cannot install the printer with it turned over F 3 23 a Installing the printer with it turned over in a group of four persons 1 Place the cushioning materials for printer ...

Page 190: ... on its back on the cushioning material for printer installation F 3 26 3 Turn and remove the joints from the bottom cardboard seat and then remove the stand support cardboard F 3 27 4 Remove the cushioning materials from the stand connection areas F 3 28 MEMO Do not cut the black packing belts If you do so you cannot install the printer with it turned over F 3 29 ...

Page 191: ...s F 3 30 6 Remove the bottom cardboard seat and palette assemble the stand support cardboard as shown and place it in such a manner that the side with round holes 1 faces toward the bottom of the printer F 3 31 7 Place the stand on its side on the stand support cardboard and secure it using M4 hex screws four each on the left and right F 3 32 ...

Page 192: ...pright using the rear ends of the stand legs L and R as the fulcra Be extremely careful not to allow the stand to skid F 3 34 10 Remove the black packing belts from the printer remove the package containing the cushioning materials and media take up spool and remove the antiskid materials from the casters F 3 35 b Installing the printer with it lifted in a group of six persons 1 Remove the black p...

Page 193: ...he left and right carrying handles provided at the bottom of the printer in a group of six persons three persons on each side lift the printer F 3 38 F 3 39 The printer weighs approximately 130 kg To prevent back injury the printer must be moved with it held by six persons three persons on each side When moving the printer firmly hold the left and right carrying handles provided at the bottom Hold...

Page 194: ...le marks at the back of the printer with the triangle marks at the back of the stand place the printer on the stand Secure the printer to the stand by tightening M4 hex screws four screws on each side from beneath the stand support plate F 3 40 ...

Page 195: ...ng the Media Take up Unit 0014 2029 iPF9000 iPF9000S iPF9100 1 Firmly secure the left and right media take up unit mounting brackets to the front 1 and the back 2 of the top stand stay using four M4 hex screws on each side F 3 41 1 2 ...

Page 196: ...e right media take up unit with the protrusion 4 on the right media take up unit mounting bracket Secure the media take up units firmly by using three M4 hex screws 5 on each side F 3 42 3 Place the media take up sensor unit under the bottom stand stay than pull up the cord of the media take up sensor unit through the hole of the right stand leg F 3 43 2 1 3 4 5 5 ...

Page 197: ...crews in the three holes 1 and slide the screws out of the way toward the narrow end of the protruding holes Insert M4 hex screws in the small holes 2 as well Than tighten all five M4 hex screws firmly in the order shown from 2 to 6 F 3 44 5 Plug the cord of the media take up sensor unit into the right media take up unit F 3 45 1 1 1 2 2 ...

Page 198: ...lug the cord into the power supply connector on the back of the printer F 3 46 When plugging in the power cord be careful about the positions of the prongs It may damage the cord or connector if you force the cord into the connector 7 Load the left side of the media take up spool on the media take up unit so that the gear 1 on the right side of the media take up spool meshes with the gear 2 of the...

Page 199: ...e 3 of the middle basket rod in the hole 4 of the basket arm R F 3 48 2 Insert the left side of the middle basket rod to the basket arm L 1 A than push in the arm fully into the hole on the left side of the bottom stand stay B Secure the basket arm L 1 and R 2 using one M4 hex screw on each side C F 3 49 3 Attach the rod holder to the rod holder adapter F 3 50 4 2 3 1 1 1 2 C B B C A ...

Page 200: ...4 Insert the rod holder into each hole on the back of each stand leg F 3 51 5 Spread out the basket unit with white tag 1 of the basket cloth at the front on the right side and the black cord 2 at the back F 3 52 1 2 ...

Page 201: ...the bottom of the rod holder and thread the black cord from the back through the hook 2 on the top of the rod holder F 3 53 7 Pull out the sag in the basket cloth backward Pull out the basket cloth so that the end of the basket cloth comes out If it is hidden a paper jam can occur F 3 54 1 2 ...

Page 202: ...ach the basket rod at the front of the basket unit to the tips 1 of the basket arm L and R F 3 55 9 Pull the basket rod 1 at the front of the basket unit all the way out and lift the rod to lock the rod in place F 3 56 1 1 ...

Page 203: ...g material used to secure the printer F 3 57 2 Open the upper cover F 3 58 3 Lift the release lever 1 A remove the protective sheet 2 from the platen and lower the release lever again B F 3 59 4 Remove the screw and remove the belt stopper 1 and then remove the carriage spacer 2 pulling out toward the arrow direction 1 2 B A ...

Page 204: ... since these are needed when moving the printer to another location later Neglecting to attach the belt stopper may cause damage to the printer when moving the printer to another location 5 Lift the ejection guide F 3 61 6 Attach four eject supports 1 on the back of the ejection guide F 3 62 1 2 1 ...

Page 205: ...ng the Images Operations 3 1 3 1 Checking the Image and Operation 0014 1896 iPF9000 iPF9000S iPF9100 Turn on the printer Load the print heads ink tanks and media following the instructions shown on the operation panel Install the printer driver in the PC and carry out test printing ...

Page 206: ...rinthead with a new one This section describes how to transport the printer The procedure depends on the mode of transportation Select the appropriate transportation level from the following transportation modes 1 Transportation mode Moving the printer on the same floor with no difference in grade without tilting the printer LEVEL 0 Moving the printer on floor where there is difference in grade or...

Page 207: ...hold it from both sides taking care not to hurt their back F 3 66 Do not place or transport the printer with load placed only at the center of the printer Otherwise the printer can be deformed or damaged F 3 67 When tilting the printer place a cardboard or blanket on the floor to prevent damage to the printer F 3 68 ...

Page 208: ...Chapter 3 3 32 When tilting the printer support the printer at bottom left and right side of the printer If the printer is supported at any other location the printer may be damaged or deformed F 3 69 ...

Page 209: ... 5 Remove power cord and interface cable 6 Unlock the casters on the stand and move the printer slowly If the printer is subjected to strong vibrations when it is moved it can cause ink leakage or damage to the print head Be sure to move the printer slowly and carefully Item Description MOVE PRINTER on the Main menu This need not be performed Allowed tilting angle Do not tilt Ink consumption No in...

Page 210: ...tting the counter 6 When MOVE PRINTER completed message appears turn off the power and remove the power cord and interface cable 7 Open the upper cover and raise the ejection guide F 3 71 Item Description MOVE PRINTER on the Main menu Perform LEVEL 1 Allowed tilting angle Lengthwise 30 to 30 degrees Rotation 10 to 10 degrees Ink consumption No ink is consumed Ink tank It may be installed or remove...

Page 211: ...iage moves when the heads are capped the rubber part of the cap may touch the nozzles on the heads and damage the print head 10 Close the upper cover 11 Attach the cushioning materials and tape 12 Unlock the casters on the stand and move the printer slowly If the printer is subjected to strong vibrations when it is moved it can cause ink leakage or damage to the print head Be sure to move the prin...

Page 212: ...to 30 degrees Rotation 30 to 30 degrees Ink consumption Approximately 600ml of ink is consumed Ink tank Remove all ink tanks Separation of main unit and stand Separate Maintenance cartridge Install Have one new maintenance cartridge ready Replacement of consumable parts Replacement of consumable parts and resetting of counter may be necessary Service support If consumable parts must be replaced se...

Page 213: ...or LEVEL 3 after replacing consumable parts and resetting the counter 6 Follow the displayed message and open the left and right ink tank covers F 3 74 Item Description MOVE PRINTER on the Main menu Perform LEVEL 3 Allowed tilting angle Lengthwise 90 to 90 degrees Rotation 10 to 10 degrees Ink consumption Approximately 1900ml of ink is consumed Ink tank Remove all ink tanks Separation of main unit...

Page 214: ... F 3 76 8 Return the ink tank lock lever and close the ink tank cover Ink drainage is performed automatically Replace the maintenance cartridge when the cartridge replacement message appears 9 When MOVE PRINTER completed message appears turn off the power and remove the power cord and interface cable 10 Open the upper cover and raise the ejection guide F 3 77 F F PM R G BK M B 1 ...

Page 215: ...4 Attach the cushioning materials and tape 15 If a basket is installed remove the basket 16 Remove the printer from the stand Hold the transporting handles at left and right bottom of the printer with three persons on each side and separate the printer from the stand 17 Reverse the assembly procedure to disassemble the stand and media take up unit as necessary and pack them 18 Pack the printer and...

Page 216: ...le part be careful of leaking waste ink especially from the marked area A and avoid tilting the part when removing F 3 81 No Part number Name Q ty Service Mode Level x Main menu PARTS xx COUNTER x 1 QL2 2110 WASTE INK ABSORBER UNIT 1 A1 A 1 2 3 2 QL2 2108 WASTE INK ABSORBER UNIT L 3 A2 A3 A4 3 QL2 1650 WASTE INK ABSORBER UNIT S 1 A5 4 QM3 3069 SUCTION FAN UNIT 1 A6 5 QL2 1663 DUCT 1 6 QM3 1038 FAN...

Page 217: ...Chapter 3 3 41 F 3 82 F 3 83 F 3 84 2 WASTE INK ABSORBER UNIT L 3 WASTE INK ABSORBER UNIT S 4 SUCTION FAN UNIT 5 DUCT A A A A A ...

Page 218: ...Chapter 3 3 42 F 3 85 6 FAN UNIT 7 FAN UNIT A ...

Page 219: ...n describes how to transport the printer The procedure depends on the mode of transportation Select the appropriate transportation level from the following transportation modes 1 Transportation mode Moving the printer on the same floor with no difference in grade without tilting the printer LEVEL 0 Moving the printer on floor where there is difference in grade or by truck by tilting the printer LE...

Page 220: ...hold it from both sides taking care not to hurt their back F 3 88 Do not place or transport the printer with load placed only at the center of the printer Otherwise the printer can be deformed or damaged F 3 89 When tilting the printer place a cardboard or blanket on the floor to prevent damage to the printer F 3 90 ...

Page 221: ...Chapter 3 3 45 When tilting the printer support the printer at bottom left and right side of the printer If the printer is supported at any other location the printer may be damaged or deformed F 3 91 ...

Page 222: ... 5 Remove power cord and interface cable 6 Unlock the casters on the stand and move the printer slowly If the printer is subjected to strong vibrations when it is moved it can cause ink leakage or damage to the print head Be sure to move the printer slowly and carefully Item Description MOVE PRINTER on the Main menu This need not be performed Allowed tilting angle Do not tilt Ink consumption No in...

Page 223: ...tting the counter 6 When MOVE PRINTER completed message appears turn off the power and remove the power cord and interface cable 7 Open the upper cover and raise the ejection guide F 3 93 Item Description MOVE PRINTER on the Main menu Perform LEVEL 1 Allowed tilting angle Lengthwise 30 to 30 degrees Rotation 10 to 10 degrees Ink consumption No ink is consumed Ink tank It may be installed or remove...

Page 224: ...iage moves when the heads are capped the rubber part of the cap may touch the nozzles on the heads and damage the print head 10 Close the upper cover 11 Attach the cushioning materials and tape 12 Unlock the casters on the stand and move the printer slowly If the printer is subjected to strong vibrations when it is moved it can cause ink leakage or damage to the print head Be sure to move the prin...

Page 225: ...to 30 degrees Rotation 30 to 30 degrees Ink consumption Approximately 600ml of ink is consumed Ink tank Remove all ink tanks Separation of main unit and stand Separate Maintenance cartridge Install Have one new maintenance cartridge ready Replacement of consumable parts Replacement of consumable parts and resetting of counter may be necessary Service support If consumable parts must be replaced se...

Page 226: ...or LEVEL 3 after replacing consumable parts and resetting the counter 6 Follow the displayed message and open the left and right ink tank covers F 3 96 Item Description MOVE PRINTER on the Main menu Perform LEVEL 3 Allowed tilting angle Lengthwise 90 to 90 degrees Rotation 10 to 10 degrees Ink consumption Approximately 1900ml of ink is consumed Ink tank Remove all ink tanks Separation of main unit...

Page 227: ... F 3 98 8 Return the ink tank lock lever and close the ink tank cover Ink drainage is performed automatically Replace the maintenance cartridge when the cartridge replacement message appears 9 When MOVE PRINTER completed message appears turn off the power and remove the power cord and interface cable 10 Open the upper cover and raise the ejection guide F 3 99 F F PM R G BK M B 1 ...

Page 228: ...14 Attach the cushioning materials and tape 15 If a basket is installed remove the basket 16 Remove the printer from the stand Hold the transporting handles at left and right bottom of the printer with three persons on each side and separate the printer from the stand 17 Reverse the assembly procedure to disassemble the stand and media take up unit as necessary and pack them 18 Pack the printer an...

Page 229: ...le part be careful of leaking waste ink especially from the marked area A and avoid tilting the part when removing F 3 103 No Part number Name Q ty Service Mode Level x Main menu PARTS xx COUNTER x 1 QL2 2110 WASTE INK ABSORBER UNIT 1 A1 A 1 2 3 2 QL2 2108 WASTE INK ABSORBER UNIT L 3 A2 A3 A4 3 QL2 1650 WASTE INK ABSORBER UNIT S 1 A5 4 QM3 1012 SUCTION FAN UNIT 1 A6 5 QL2 1663 DUCT 1 6 QM3 1038 FA...

Page 230: ...Chapter 3 3 54 F 3 104 F 3 105 F 3 106 2 WASTE INK ABSORBER UNIT L 3 WASTE INK ABSORBER UNIT S 4 SUCTION FAN UNIT 5 DUCT A A A A A ...

Page 231: ...Chapter 3 3 55 F 3 107 6 FAN UNIT 7 FAN UNIT A ...

Page 232: ...e printer to the installation location and then check the operation of the printer with test pattern 2 Installing after transporting by LEVEL 2 or LEVEL 3 If ink drainage was performed when transporting by LEVEL 2 or LEVEL 3 follow the installation procedure which is nearly identical to the procedure when in stalling for the first time See Installation Unpacking and Installation for the installati...

Page 233: ...Chapter 3 3 57 ...

Page 234: ......

Page 235: ...Chapter 4 DISASSEMBLY REASSEMBLY ...

Page 236: ......

Page 237: ...er Unit 4 20 4 3 9 Purge Unit 4 21 4 3 10 Ink Tank Unit 4 22 4 3 11 Linear Encoder 4 25 4 3 12 Head Management Sensor 4 26 4 3 13 PCBs 4 27 4 3 14 Opening the cap and moving the wiper unit 4 28 4 3 15 Opening and closing ink supply valves 4 29 4 3 16 Draining the ink 4 30 4 4 Applying the Grease 4 31 4 4 1 Applying the Grease 4 31 4 5 Adjustment and Setup Items 4 34 4 5 1 Adjustment Item List 4 34...

Page 238: ......

Page 239: ...d other parts boxes marked This side up and handle appropriately F 4 1 2 Feed roller The feed roller is a functionally important part Therefore be careful that the roller is not scratched or marked during storage or transport of the service parts when removing them from the individual boxes when assembling or performing any other operations For details about handling of the feed roller refer to DI...

Page 240: ...nage in a dotted line performs manual or automatic either F 4 2 Legend c Connector h Hook s Screw Printer Automatic ink drain Manual ink drain Left right circle cover L h1 Left right circle cover S h1 Left right side covers s3 h2 Left right tank cover units s3 Upper rear cover s6 Upper cover Open left right ink tank units s4 Upper left upper right covers h1 Rear cover right s4 Rear covers middle l...

Page 241: ...t covers h1 Rear cover right s4 Rear covers middle left s2 Left right printhead Left right joint bases Ink tube joint Ink tube cover s2 Flexible cable c3 Carriage board cover s4 Carriage unit Move the carriage to above the platen Head management sensor s1 Cable fixer base s3 Lift unit s5 Cutter unit Pulley base s3 Legend c Connector h Hook s Screw Printer Right circle cover L h1 Right circle cover...

Page 242: ...drain Right circle cover L h1 Right circle cover S h1 Right side covers s3 h2 Left right tank cover units s3 Drain the ink in subtanks Move the carriage to above the platen Ink tank unit c5 s2 4 Ink Tank unit Disassembly Flow Remove the left right ink tube joints Left right tank cover units s3 ...

Page 243: ... You cannot move the carriage when capping has been performed Refer to DISASSEMBLY REASSEMBLY Points to Notes on Disassembly and Reassembly Opening the caps and moving the wiper unit to remove the caps and then move the carriage F 4 7 4 3 3 Units requiring draining of ink 0012 6517 iPF9000 iPF9000S iPF9100 When disassembling the following units of the ink passage drain the filled ink completely to...

Page 244: ...ndicated to remove claw 3 and turn the cover forward to remove F 4 8 Installing left circle cover L right circle cover L 1 Install circle cover L 1 with its part 2 inserted in arrow mark 3 of the right side cover and turn the cover backward to install F 4 9 b Left circle cover S Right circle cover S Removing the left circle cover S right circle cover S 1 Remove circle cover S 1 by turning it forwa...

Page 245: ...and turn the cover rearward to install F 4 11 c Left right side covers Removing the left right side covers 1 To remove left right side covers 1 remove left right circle cover L and left right circle cover S 2 Remove three screws 2 and two hooks 3 and remove the cover by their bottom side F 4 12 d Operation panel Removing the operation panel 2 3 1 1 3 2 ...

Page 246: ...ver upper right cover Removing the upper left cover upper right cover 1 To remove upper left upper right cover 1 remove left right circle cover L left right circle cover S and left right side covers 2 Insert a flathead screwdriver at the indicated position to remove hook 2 F 4 14 f Right front cover Removing the right front cover 2 1 3 1 2 ...

Page 247: ... middle 3 remove the rear cover right and two screws 4 3 To remove rear cover left 5 remove the rear cover middle and two screws 6 F 4 16 h Lower rear cover right middle left filter cover Removing the lower rear cover right middle left filter cover 1 To remove lower rear cover right 1 remove four screws 2 2 To remove lower rear cover middle 3 remove two screws 4 3 To remove lower rear cover left 5...

Page 248: ...ove screw 4 from the support plate 3 at outer side of the printer loosen screw 5 and slide the support plate to open the ink tank unit F 4 19 The ink tank units will lock themselves when they are opened to the maximum allowable angle Be sure to open the ink tank unit to their maximum allowable angle to prevent them from turning over k Upper rear cover Removing the upper rear cover 1 To remove the ...

Page 249: ...w holes on the right side F 4 21 l Upper cover Removing the upper cover 1 To remove the upper cover remove left right circle covers L left right circle covers S left right side covers upper left upper right covers rear cover left right right cover unit and upper rear cover 2 Remove upper cover 2 while opening left right arm stays 1 outward one by one F 4 22 m Release lever Removing the release lev...

Page 250: ...emove the release lever To do so keep pinch roller 2 pressurized to ease to work of phase align ment during gear installation Reinstalling the release lever 1 To install the release lever align the gear of the release lever with mark 3 phase in the receiving gear F 4 23 1 2 3 ...

Page 251: ...eccentricity that is variations in the rate of paper feed from rotation to rotation corrected for enhanced media feed ac curacy When the feed roller HP sensor or feed roller encoder and feed roller pertaining to the correction of eccentricity variations has been replaced therefore they should require adjustment Execute service mode under the following conditions to launch automatic adjustment Serv...

Page 252: ...e to above the platen If the carriage is locked at its home position insert a Phillips screwdriver from the right side into hole 1 in the shaft of the lifting unit in the purge unit and turn it counterclockwise This will lower cap 2 and lock pin 3 allowing the carriage to be moved F 4 25 3 Remove the printheads 4 Release the ink tube from the guide and remove joint base 1 F 4 26 5 Remove two screw...

Page 253: ...of the ink tube unit in a plastic bag or the like to prevent ink splashing and leakage and seal the mouth of the bag Never peel off tape 1 that fixes the ink tube when detaching the joints of the ink tube on the upper part of the carriage or when removing the joint base from the carriage F 4 30 10 Twist off belt fixer knob 1 to loosen the belt and remove spring 2 guide 3 and pulley 4 1 1 2 1 ...

Page 254: ... and pulley base 2 13 Remove screw 3 and the connector to release head management sensor 4 14 Remove five screws 5 and lift unit 6 F 4 32 15 Remove the cutter unit and lay the caterpillar of the ink tube unit on its side and then remove the carriage from the right side of the printer 2 4 3 1 1 3 5 2 4 6 6 7 ...

Page 255: ... the carriage unit and the multi sensor When either carriage unit or multisensor has been replaced be sure to replace the multisensor reference plate as well d Action to take after replacing the carriage unit and the multi sensor Because the distance between the multi sensor in the carriage unit and the nozzles in each printhead is varied from one unit to another the printer has its optical axis c...

Page 256: ...ws 1 and release ink tube fixer base 2 from the frame F 4 35 6 Unclamp the ink tube and remove it from the frame with care to avoid ink splashing and contact with the linear scale Never peel off tape 1 that fixes the ink tube when detaching the joints of the ink tube on the upper part of the carriage or when removing the joint base from the carriage When replacing the ink tube unit be sure that th...

Page 257: ...he joint between the ink tube unit and the ink tube of the ink tank unit the joint might become easy to come off by the ink that has adhered to it In that case please wash the joint by alcohol and remove the adhering ink F 4 37 F 4 38 ...

Page 258: ...feed roller eccentricity that is variations in the rate of paper feed from rotation to rotation corrected for enhanced media feed ac curacy When the feed roller HP sensor or feed roller encoder and feed roller pertaining to the correction of eccentricity variations has been replaced therefore they should require adjustment Execute service mode under the following conditions to launch automatic adj...

Page 259: ...en If the carriage is locked at its home position insert a Phillips screwdriver from the right side into hole 1 in the shaft of the lift unit in the purge unit and turn it counterclockwise This will lower cap 2 and lock pin 3 allowing the carriage to be moved F 4 40 3 Remove connector 1 and three screws 2 and then remove purge unit 3 F 4 41 1 3 2 1 2 3 ...

Page 260: ...ach the joint between the ink tube unit and ink tank unit 1 3 Remove four screws 1 and five connectors 3 and then remove the ink tank unit F 4 42 After detaching the joint between the ink tube unit and the ink tube of the ink tank unit the joint might become easy to come off by the ink that has adhered to it In that case please wash the joint by alcohol and remove the adhering ink F 4 43 2 2 2 1 3...

Page 261: ...are installed to different positions at waste ink tray 1 Install the right ink tank unit at screw position 2 Install the left ink tank unit at screw position 3 Installing position of each ink tank units are inner side of the printer F 4 44 c Removing the valve motor unit 3 3 2 2 1 ...

Page 262: ...Chapter 4 4 24 1 To remove the valve motor unit remove the ink tank cover unit 2 Remove three screws 1 two connectors 2 and bearing 3 and then remove valve motor unit 4 F 4 45 1 1 3 2 4 ...

Page 263: ...ear Encoder 0013 7099 iPF9000 iPF9000S iPF9100 a Removing the linear encoder 1 Move the carriage to above the platen 2 Remove two screws 1 and upper rear stay 2 F 4 46 3 Remove two screws 1 and linear encoder 2 F 4 47 1 1 2 1 2 ...

Page 264: ...e head management sensor Because the distance between the head management sensor and the carriage unit is varied from one unit to another the printer has its optical axis corrected to adjust the non discharging nozzle detection position prior to shipment When the head management sensor carriage unit has been replaced it should require adjustment Execute service mode under the following conditions ...

Page 265: ...e printer in PCB replacement mode 4 Release the key but not before making sure that Initializing appears on the display The message lamp lights when printer enters PCB replacement mode 5 Wait until REPLACE MODE appears on the display 6 Select MC BOARD and press the OK key 7 Turn off the power but not before making sure that Power off appears on the display 8 Turn on the power 9 Check the firmware ...

Page 266: ...t be done manually 1 Uncapping releasing the carriage lock pin and moving the wiper unit 1 Remove right circle cover L right circle cover S right side covers and upper right cover 2 Insert a Phillips screwdriver from the right side into hole 1 in the shaft of the lift unit in the purge unit and turn it counterclockwise This will lower cap 2 and lock pin 3 allowing the carriage to be moved The wipe...

Page 267: ...fixer lever is released with the ink supply valve to an ink tube open while the tube is filled with an ink the ink in the tube could flow backward to the ink tank unit leaking through the hollow needle in the ink tank If an ink supply valve remains open as on occurrence of an ink supply valve open close error remove the valve motor unit and see Disassembly Reassembly Points to Note on Disassembly ...

Page 268: ...inks manually if any electrical component in the printer fails or firmware malfunctions or if the printer fails to be powered on 1 Remove right circle cover L right circle cover S right side covers left right the ink tank cover units See Disassembly Reassembly Points to Note on Disassembly Reassembly External Covers 2 Remove the ink tanks 3 Move the carriage to above the platen See Disassembly Rea...

Page 269: ... Note 1 The joint unit rail and rib of a carriage Molykote PG 641 Smear the grease lightly 2 Two feed roller backup Permalub G No 2 approx 12mg Don t apply to central backup with bearing Bushing Permalub G No 2 Smear the grease lightly 3 Feed roller bearing Permalub G No 2 approx 24mg Apply if remove bearing from a feed roller 4 Pinch roller release cam three points x 13 parts Permalub G No 2 Smea...

Page 270: ...Chapter 4 4 32 2 Two feed roller backup 1 bushing 2 3 Feed roller bearing 3 F 4 53 4 Pinch roller release cam 1 three points x 13parts F 4 54 1 2 3 1 ...

Page 271: ...Chapter 4 4 33 5 Upper stay shaft hole 1 gear shaft 2 shaft end 3 gear cog face 4 F 4 55 1 2 4 3 ...

Page 272: ...ler eccentricity is factory adjusted correction of variation in the paper feed amount per rotation It is necessary to adjust feed roller eccentricity after re placing the feed roller encoder or feed roller In the service mode perform automatic adjustment of feed roller eccentricity Service mode SERVICE MODE ADJUST PRINT PATTERN LF TUNING Media type Photo glossy paper If adjustment cannot be done p...

Page 273: ...Chapter 4 4 35 ...

Page 274: ......

Page 275: ...Chapter 5 MAINTENANCE ...

Page 276: ......

Page 277: ...dic Replacement Parts 5 1 5 1 1 Periodic Replacement Parts 5 1 5 2 Consumable Parts 5 1 5 2 1 Consumable Parts 5 1 5 2 2 Consumable Parts 5 2 5 2 3 Consumable Parts 5 3 5 3 Periodic Maintenance 5 4 5 3 1 Periodic Maintenance 5 4 ...

Page 278: ......

Page 279: ...tes Error Code Service WASTE INK ABSORBER UNIT QL2 2110 000 1 20000 A1 A OK W1 E146 4001 WASTE INK ABSORBER UNIT L QL2 2108 000 3 20000 A2 A3 A4 WASTE INK ABSORBER UNIT S QL2 1650 000 1 20000 A5 SUCTION FAN UNIT QM3 1012 000 1 20000 A6 DUCT QL2 1663 000 1 20000 CARRIAGE UNIT QM3 1016 020 1 20000 D1 D2 D3 D OK W1 W2 TUBE UNIT QM3 1019 020 1 20000 D4 PURGE UNIT QM3 1004 000 1 20000 H1 H OK W1 E141 4...

Page 280: ...000 3 20000 A2 A3 A4 WASTE INK ABSORBER UNIT S QL2 1650 000 1 20000 A5 SUCTION FAN UNIT QM3 3069 000 1 20000 A6 DUCT QL2 1663 000 1 20000 CARRIAGE UNIT QM3 3092 000 1 20000 D1 D2 D3 D OK W1 W2 TUBE UNIT QM3 1019 020 1 20000 D4 MULTI SENSOR UNIT QM3 3138 000 1 20000 D5 X1 X OK W1 W2 PURGE UNIT QM3 1004 000 1 20000 H1 H OK W1 E141 4046 SENSOR UNIT QM3 1056 000 1 20000 K1 K OK W1 W2 MOTOR CARRIAGE QK...

Page 281: ... 000 3 25000 A2 A3 A4 WASTE INK ABSORBER UNIT S QL2 1650 000 1 25000 A5 SUCTION FAN UNIT QM3 3069 000 1 25000 A6 DUCT QL2 1663 000 1 25000 CARRIAGE UNIT QM3 3092 000 1 25000 D1 D2 D3 D OK W1 W2 TUBE UNIT QM3 3090 000 1 25000 D4 MULTI SENSOR UNIT QM3 3138 000 1 25000 D5 X1 X OK W1 W2 PURGE UNIT QM3 1004 000 1 25000 H1 H OK W1 E141 4046 SENSOR UNIT QM3 1056 000 1 25000 K1 K OK W1 W2 MOTOR CARRIAGE Q...

Page 282: ...t or paper dust from the Paper Feed Slot 1 power cord plug and so on Dry these parts with a dry cloth F 5 1 2 Open the Top Cover 3 If paper dust has accumulated in the Vacuum holes on the Platen 1 the Borderless Printing Ink Grooves 2 or cutter guide 3 use the included Cleaning Brush 4 to wipe it away F 5 2 MEMO If the Cleaning Brush is dirty rinse it in water Level Periodic maintenance User Clean...

Page 283: ...wipe inside the Top Cover to clean it Wipe away any ink residue on the Top Cover Roller 1 all over the Platen 2 the Pinch Roller Unit 3 the Borderless Printing Ink Grooves 4 the Ejection Guide 5 the cutter guide 6 the maintenance jet tray 7 and so on F 5 3 1 7 5 4 2 4 6 3 ...

Page 284: ...omponents susceptible to dirt resulting in degraded print quality Do not use flammable solvents such as thinner and benzine on the printer Solvents coming into contact with any electrical parts inside the printer could result in fires or electrical shock hazards Do not touch linear scale 1 and carriage shaft 2 F 5 4 1 2 ...

Page 285: ...Chapter 5 5 7 ...

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Page 287: ...Chapter 6 TROUBLESHOOTING ...

Page 288: ......

Page 289: ...524 03830113 2525 03830106 2526 03830105 2528 03830115 2529 03830107 252A 03830109 252B 03830108 252C Ink tank is not installed This error occurs when the ink tank is replaced 6 7 6 1 3 17 03800204 2540 03830201 2541 03830202 2542 03830203 2543 03830212 2544 03830213 2545 03830206 2546 03830205 2548 03830215 2549 03830207 254A 03830209 254B 03830208 254C Invalid ink tank ID 6 7 6 1 3 18 03830304 2...

Page 290: ...pped 6 13 6 1 3 45 03130031 2F14 ASIC Register cannot be written 6 13 6 1 3 46 03900001 4042 03900001 4049 Firmware error 6 13 6 1 3 47 E194 4034 Sensor calibration error 6 13 6 1 4 Troubleshooting When Service Call Errors Occur 6 14 6 1 4 1 E141 4046 Recovery system s count error 6 14 6 1 4 2 E144 4047 Supply system s count error 6 14 6 1 4 3 E146 4001 Waste ink count full 6 14 6 1 4 4 E161 403E ...

Page 291: ...roblem persists proceed to the next step 5 After completion of the troubleshooting check that all connectors and cables have been reconnected and screws have been tightened firmly 6 Whenever you have performed replacement or repair services make test prints to check whether the problem has been resolved 6 1 2 Troubleshooting When Warnings Occur 6 1 2 1 Ink Level Check 0012 6612 iPF9000 Cause The p...

Page 292: ...break on the media or the media size is not the specified one replace the media 2 Media loading position check If the media loading position is wrong load the media again 3 Media sesor Check for normal operation If the operation is abnormal replace the media sensor 4 Replace the main controller PCB 6 1 2 7 Paper Type Wrong 0014 9444 iPF9000 Occurs as a warning when ON is selected for Ignore Mismat...

Page 293: ...r roll media cutting the multi sensor could not detect the media end Probable fault location Media multi sensor cutter unit head relay PCB or main controller PCB Countermeasure 1 Manual cut Cut the media manually with the scissors or cutter 2 Media check If the media size is not the specified one replace the media 3 Visual check Remove foreign substances from the cutter unit if any If the cutter u...

Page 294: ...nk cover switch has detected the open state of the ink tank Probable fault location Operation method ink tank cover ink tank cover switch main controller PCB Countermeasure 1 Operation check Close the ink tank cover surely 2 Replace the ink tank cover unit 3 Replace the main controller unit 6 1 3 5 03031000 2E11 Carriage cover sensor error 0012 6644 iPF9000 Cause The carriage cover sensor detected...

Page 295: ...ace or moving part of the paper path is damaged or deformed replace the paper path 2 Media sensor Check the media sensor for normal operation If the operation is abnormal replace the media sensor 3 Replace the feed roller sensor unit Check for normal operation If the operation is abnormal replace the feed roller sensor unit 4 Replace the feed motor 5 Replace the feed roller 6 Replace the main cont...

Page 296: ... the cable between the Replace the media take up paper detection sensor and the media take up drive unit is abnormal replace the cable 4 Replace the media take up drive unit 5 Replace the Media take up relay PCB 6 Replace the main controller PCB 6 1 3 13 03060A00 2E1B Roll media end error 0012 6620 iPF9000 Cause During printing or roll media feed the media sensor detected the end of the roll media...

Page 297: ...03830207 254A 03830209 254B 03830208 254C Invalid ink tank ID 0013 7169 iPF9000 Cause The installed ink tank is wrong Probable fault location Operation method Ink tank ink tank unit or main controller PCB Countermeasure 1 Operation check Install the ink tank correctly 2 Replace the ink tank 3 Replace the ink tank unit 4 Replace the main controller PCB 6 1 3 18 03830304 2560 03830301 2561 03830302 ...

Page 298: ...installation of the printhead L was detected A checksum error was detected in the EEPROM of the printhead L Printhead L DI correction failed The version of printhead L was different Probable fault location Printhead head relay PCB carriage relay PCB or main controller PCB Countermeasure 1 Replace the printhead 2 Cable continuity check If continuity of the cable between the head relay PCB and the c...

Page 299: ...check pattern read result was NG Optical axis adjustment selected in the service mode cannot be carried out because the adjustment pattern read result was NG When adjustment has been carried after selecting SERVICE MODE ADJUST PRINT PATTERN OPTICAL AXIS or SERVICE MODE AD JUST PRINT PATTERN LF TUNING in the service mode check that photo glossy paper is used Probable fault location Operation method...

Page 300: ...print head is abnormal Probable fault location Printhead head relay PCB carriage relay PCB main controller PCB Countermeasure 1 Replace the printhead 2 Cable continuity check If continuity of the cable between the head relay PCB and the carriage relay PCB is abnormal replace the cable 3 Replace the head relay PCB 4 Cable continuity check If continuity of the cable between the carriage relay PCB an...

Page 301: ...e the carriage relay PCB 6 Replace the main controller PCB 6 1 3 35 03130031 2F26 03130031 2F27 Carriage motor error 0012 6653 iPF9000 Cause The carriage did not operate because the carriage motor was overloaded due to a physical cause such as a jam The carriage motor did not reach the specified speed within the specified time Probable fault location Carriage pathway carriage rail carriage belt li...

Page 302: ...0013 6979 iPF9000 Cause When the ink supply valve opened or closed valve open closed detection sensor could not detect the valve cam rotation Probable fault location Valve open closed detection sensor valve motor or main controller PCB Countermeasure 1 Visual check Remove foreign substances from the motor gear and sensor of the valve open close mechanism if any 2 Replace the ink supply drive unit ...

Page 303: ...3 A D Converter external trigger output stopped 0013 7238 iPF9000 Cause Defective main controller PCB Probable fault location Main controller PCB Countermeasure 1 Turn off the printer and then turn it off again 2 Replace the main controller PCB 6 1 3 45 03130031 2F14 ASIC Register cannot be written 0013 7240 iPF9000 Cause A main controller PCB firmware error occurred Probable fault location Main c...

Page 304: ...013 8106 iPF9000 Cause The machine detected that the waste ink box or the fan unit became full of ink Probable fault location Waste ink box fan unit or main controller PCB Countermeasure 1 Replace the waste ink box or fan unit After replacing the waste ink box or fan unit select SERVICE MODE INITIALIZE PARTS COUNTER to reset the counter 2 Replace the main controller PCB 6 1 4 4 E161 403E E161 403F...

Page 305: ...roller 6 1 4 8 E602 401A HDD failure 0013 6953 iPF9000 Cause Hard disk drive has broke down Probable fault location Hard disk drive or main controller PCB Countermeasure 1 Replace the hard disk drive 2 Replace the main controller PCB 6 1 4 9 E602 401B HDD connection error 0013 6951 iPF9000 Cause Hard disk drive or the hard disk drive controller cannot be recognized Probable fault location Badconne...

Page 306: ... Address and data signal 24 GND GND 25 AD27 IN OUT Address and data signal 26 AD26 IN OUT Address and data signal 27 AD25 IN OUT Address and data signal 28 AD24 IN OUT Address and data signal 29 CBE3 IN OUT Bus command and byte enable signal 30 IDSEL OUT Inisharaization device select signal 31 GND GND 32 GND GND 33 AD23 IN OUT Address and data signal 34 AD22 IN OUT Address and data signal 35 AD21 ...

Page 307: ...ta signal 77 GND GND 78 HDD_LED N C 79 5V OUT Power supply 5V 80 5V OUT Power supply 5V 81 5V OUT Power supply 5V 82 3 3V OUT Power supply 3 3V 83 3 3V OUT Power supply 3 3V 84 3 3V OUT Power supply 3 3V 85 GND GND 86 GND GND 87 GND GND 88 GND GND J1201 Pin Number Signal name IN OUT Function 1 HDD_RESET Reset signal 2 GND GND 3 DD7 IN OUT data signal 7 4 DD8 IN OUT data signal 8 5 DD6 IN OUT data ...

Page 308: ... GND 7 VM IN Power supply 32V 8 VM IN Power supply 32V 9 VMGND GND 10 VMGND GND 11 VM_ENB OUT VM enable signal 12 AFCONT OUT Normal Power saving switch signal J2401 Pin Number Signal name IN OUT Function 1 MISTFAN_V_OUT OUT Mist fan drive voltage change signal 2 MISTFAN_ALARM IN Mist fan alarm signal 3 GND GND 4 N C N C 5 N C N C 6 N C N C 7 N C N C J2402 Pin Number Signal name IN OUT Function 1 I...

Page 309: ...10 GND GND B11 MEDIA_R IN Media sensor output signal B12 SNS5V OUT Power supply 5V B13 N C N C J2502 Pin Number Signal name IN OUT Function 1 INKBENM1_AM OUT Right valve motor drive signal AM 2 INKBENM1_AP OUT Right valve motor drive signal AP 3 SNS3V OUT Power supply 3V 4 GND GND 5 INKBEN_OPEN_R IN Right valve open close detection sensor output signal 6 TANK_COVER_R IN Right ink tank cover switch...

Page 310: ...B8 VM_26V OUT Power supply 26V B9 MISTFAN_L_ALARM IN Mist fan L alarm signal B10 GND GND B11 N C N C J2702 Pin Number Signal name IN OUT Fuction 1 VM 26V OUT Power supply 26V 2 DCOVER_SOL_L OUT Upper cover lock solenoid L drive signal 3 VM 26V OUT Power supply 26V 4 DCOVER_SOL_R OUT Upper cover lock solenoid R drive signal 5 VM 26V OUT Power supply 26V 6 KYUINBEN_SOL2 OUT Platen pressure solenoid ...

Page 311: ... Ink tank data signal 0 7 GND GND 8 OUT_INK_DETECT0 IN Ink detection sensor output signal 0 9 OUT_INK_DETECT1 IN Ink detection sensor output signal 1 10 OUT_INK_DETECT2 IN Ink detection sensor output signal 2 11 OUT_TANK_DAT5 IN OUT Ink tank data signal 5 12 OUT_TANK_DAT4 IN OUT Ink tank data signal 4 13 OUT_TANK_DAT3 IN OUT Ink tank data signal 3 14 OUT_INK_DETECT3 IN Ink detection sensor output ...

Page 312: ...6 VH_ENB OUT VH power supply ON OFF signal 7 VH_MONI2 IN VH controll signal 2 8 GND GND 9 3 3V OUT Power supply 3 3V 10 3 3V OUT Power supply 3 3V 11 GND GND 12 SNS5V OUT Power supply 5V 13 SNS5V OUT Power supply 5V 14 VM OUT Power supply 32V 15 VM OUT Power supply 32V 16 VM OUT Power supply 32V 17 VM OUT Power supply 32V 18 VM OUT Power supply 32V 19 VM OUT Power supply 32V 20 VM OUT Power supply...

Page 313: ...4 C 43 GND GND 44 H0 C DATA 4 OD_B OUT Odd head R data signal 4 C 45 GND GND 46 GND GND 47 GND GND 48 VH_MONI4 IN VH controll signal 4 49 GND GND 50 GND GND J3502 Pin Number Signal name IN OUT Function 1 GND GND 2 H0 E DATA 8 EV_B OUT Even head R data signal 8 E 3 OUT_ENB OUT Head data enable signal 4 H0 D HE 7_B OUT Head R heat enable signal 7 D 5 GND GND 6 H0 D DATA 7 EV_B OUT Even head R data s...

Page 314: ...nal 6 H DASH_LICC2_B OUT Head analogue switch A D trigger signal 7 GND GND 8 H1 D DATA 7 OD_B OUT Odd head R data signal 7 D 9 GND GND 10 H1 E HE 8_B OUT Head R heat enable signal 8 E 11 GND GND 12 H1 E DATA 8 OD_B OUT Odd head R data signal 8 E 13 GND GND 14 H1 F DATA 10 OD_B OUT Odd head R data signal 10 F 15 GND GND 16 H1 E DATA 9 OD_B OUT Odd head R data signal 9 E 17 GND GND 18 H1 F HE 10_B O...

Page 315: ...data signal 6 D 13 GND GND 14 H1 D HE 6_B OUT Head L heat enable signal 6 D 15 GND GND 16 H1 C HE 5_B OUT Head L heat enable signal 5 C 17 GND GND 18 H1 C DATA 5 OD_B OUT Odd head L data signal 5 C 19 GND GND 20 H1 DSOUT2 OUT Head temperature output signal 2 21 H1 DSOUT1 OUT Head temperature output signal 1 22 GND GND 23 GND GND 24 H1_CLK_B OUT Head L clock signal 25 GND GND 26 H1_LT_B OUT Head L ...

Page 316: ...Chapter 6 6 26 49 GND GND 50 H1 B HE 2_B OUT Head L heat enable signal 2 B J3602 Pin Number Signal name IN OUT Function ...

Page 317: ...T PCI Reset signal 16 CLK OUT PCI Clock signal 17 GNT OUT Ground signal 18 GND GND 19 REQ IN Request signal 20 AD31 IN OUT Address and data signal 21 AD30 IN OUT Address and data signal 22 AD29 IN OUT Address and data signal 23 AD28 IN OUT Address and data signal 24 GND GND 25 AD27 IN OUT Address and data signal 26 AD26 IN OUT Address and data signal 27 AD25 IN OUT Address and data signal 28 AD24 ...

Page 318: ...able signal 55 GND GND 56 GND GND 57 AD15 IN OUT Address and data signal 58 AD14 IN OUT Address and data signal 59 AD13 IN OUT Address and data signal 60 AD12 IN OUT Address and data signal 61 GND GND 62 AD11 IN OUT Address and data signal 63 AD10 IN OUT Address and data signal 64 AD9 IN OUT Address and data signal 65 AD8 IN OUT Address and data signal 66 CBE0 IN OUT Bus command and byte enable si...

Page 319: ...TFAN_V_OUT OUT Mist fan drive voltage change signal 2 MISTFAN_ALARM IN Mist fan alarm signal 3 GND GND J2402 Pin Number Signal name IN OUT Function 1 INKBENM2_AM OUT Left valve motor drive signal AM 2 INKBENM2_AP OUT Left valve motor drive signal AP 3 SNS3V OUT Power supply 3 3V 4 GND GND 5 INKBEN_OPEN_L IN Left valve open close detection sensor output signal 6 TANK_COVER_L IN Left ink tank cover ...

Page 320: ...t signal 6 TANK_COVER_R IN Right ink tank cover switch output signal 7 GND GND 8 SNS3V OUT Power supply 3V 9 GND GND 10 INKBEN_CAM_R IN Right ink tank agitation cam sensor output signal J2601 Pin Number Signal name IN OUT Function 1 POWER_ON IN Power switch signal 2 GND GND 3 RGV20 5V OUT Power supply 5V 4 BUZZER OUT Buzzer control signal 5 PDO OUT Panel IC control signal 6 3 3V OUT Power supply 3...

Page 321: ...supply 32V 3 OUT_LFSP_AB OUT Feed motor drive signal AB 4 OUT_LFSP_BB OUT Feed motor drive signal BB 5 OUT_LFSP_VM OUT Power supply 32V 6 OUT_LFSP_B OUT Feed motor drive signal B J3001 Pin Number Signal name IN OUT Function 1 RGV16 VM OUT Power supply 32v 2 3 4 RGV18 VM_CR IN Upper cover lock switch output signal J3002 Pin Number Signal name IN OUT Function 1 TH IN Thermister output signal 2 GND G...

Page 322: ...ignal 5 A12 OUT_TANK_DAT4 IN OUT Ink tank data signal 4 A13 OUT_TANK_DAT3 IN OUT Ink tank data signal 3 A14 OUT_INK_DETECT3 IN Ink detection sensor output signal 3 A15 OUT_INK_DETECT4 IN Ink detection sensor output signal 4 A16 OUT_INK_DETECT5 IN Ink detection sensor output signal 5 A17 GND GND B1 TANK_CLK OUT Ink tank clock signal B2 GND GND B3 OUT_TANK_DAT8 IN OUT Ink tank data signal 8 B4 TANK_...

Page 323: ...Power supply 32V 19 VM OUT Power supply 32V 20 VM OUT Power supply 32V 21 VM OUT Power supply 32V 22 VMGND GND 23 VMGND GND 24 VMGND GND 25 VMGND GND J3501 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 VH_MONI3 IN VH controll signal 3 4 GND GND 5 GND GND 6 H0 D DATA 7 OD_B OUT Odd head R data signal 7 D 7 GND GND 8 H0 E HE 8_B OUT Head R heat enable signal 8 E 9 GND GND 10 H0 E DATA...

Page 324: ...T_ENB OUT Head data enable signal 4 H0 D HE 7_B OUT Head R heat enable signal 7 D 5 GND GND 6 H0 D DATA 7 EV_B OUT Even head R data signal 7 D 7 GND GND 8 H0 D DATA 6 EV_B OUT Even head R data signal 6 D 9 GND GND 10 H0 D DATA 6 OD_B OUT Odd head R data signal 6 D 11 GND GND 12 H0 D HE 6_B OUT Head R heat enable signal 6 D 13 GND GND 14 H0 C HE 5_B OUT Head R heat enable signal 5 C 15 GND GND 16 H...

Page 325: ... OUT Odd head R data signal 10 F 15 GND GND 16 H1 E DATA 9 OD_B OUT Odd head R data signal 9 E 17 GND GND 18 H1 F HE 10_B OUT Head R heat enable signal 10 F 19 GND GND 20 H1 F DATA 11 OD_B OUT Odd head R data signal 11 F 21 GND GND 22 H1 F HE 11_B OUT Head R heat enable signal 11 F 23 GND GND 24 H1 F DATA 11 EV_B OUT Even head R data signal 11 F 25 GND GND 26 H1 F DATA 10 EV_B OUT Even head R data...

Page 326: ... C 19 GND GND 20 H1 DSOUT2 OUT Head temperature output signal 2 21 H1 DSOUT1 OUT Head temperature output signal 1 22 GND GND 23 GND GND 24 H1_CLK_B OUT Head L clock signal 25 GND GND 26 H1_LT_B OUT Head L latch signal 27 GND GND 28 H1 C DATA 5 EV_B OUT Even head L data signal 5 C 29 GND GND 30 H1 B HE 3_B OUT Head L heat enable signal 3 B 31 GND GND 32 H1 C DATA 4 EV_B OUT Even head L data signal ...

Page 327: ... 23 VMGND GND 24 VMGND GND 25 VMGND GND J102 Pin Number Signal name IN OUT Function 1 H1 C DATA 4 OD_B IN Odd head L data signal 4 C 2 GND GND 3 H1 C HE 4_B IN Head L heat enable signal 4 C 4 GND GND 5 H1 B DATA 3 OD_B IN Odd head L data signal 1 B 6 GND GND 7 H1 B DATA 2 OD_B IN Odd head L data signal 2 B 8 GND GND 9 PWLED4_ON IN Multi sensor LED4 drive control 10 MLT_SENS_2IN OUT Multi sensor si...

Page 328: ... IN Head analogue switch A D trigger signal 46 OUT_ENB IN Head data enable signal 47 CRCOVER OUT Carriage cover sensor output signal 48 GND GND 49 ENCODER_B OUT Carriage encoder output signal B 50 ENCODER_A OUT Carriage encoder output signal A J103 Pin Number Signal name IN OUT Function 1 H1 B HE 2_B IN Head L heat enable signal 2 B 2 GND GND 3 H1 A DATA 1 OD_B IN Odd head L data signal 1 A 4 GND ...

Page 329: ...nal 4 4 GND GND 5 GND GND 6 GND GND 7 H0 C DATA 4 OD_B IN Odd head R data signal 4 C 8 GND GND 9 H0 C HE 4_B IN Head R heat enable signal 4 C 10 GND GND 11 H0 B DATA 3 OD_B IN Odd head R data signal 3 B 12 GND GND 13 H0 B DATA 2 OD_B IN Odd head R data signal 2 B 14 GND GND 15 H0 B HE 2_B IN Head R heat enable signal 2 B 16 GND GND 17 H0 A DATA 1 OD_B IN Odd head R data signal 1 A 18 GND GND 19 H0...

Page 330: ...IN OUT Lift cam sensor output signal 18 GND GND 19 H0 C DATA 5 EV_B IN Even head R data signal 5 C 20 GND GND 21 H0_LT_B IN Head R latch signal 22 GND GND 23 H0_CLKP IN Head R clock signal P 24 H0_CLKN IN Head R clock signal N 25 GND GND 26 GND GND 27 H0 DASLK_LICC2 IN Head R analogue switch clock signal 28 H0 DATA_LICC2 IN Head R analogue switch data signal 29 H0 DLD_LICC2 IN Head R analogue swit...

Page 331: ...VH1 OUT Power supply 9 GND GND 10 GND GND 11 GND GND 12 GND GND 13 GND GND 14 GND GND 15 GND GND 16 VH2 OUT Power supply 17 VH2 OUT Power supply 18 VH2 OUT Power supply 19 VH2 OUT Power supply 20 VH2 OUT Power supply 21 VH2 OUT Power supply 22 VH2_FB IN VH2 feed back voltage 23 VHT OUT Power supply 24 GND GND 25 GND GND J702 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 H1...

Page 332: ...OUT Odd head L data signal 10 F 43 GND GND 44 H1 F HE 10 OUT Head L heat enable signal 10 F 45 GND GND 46 H1 E DATA 9 OD OUT Odd head L data signal 9 E 47 GND GND 48 H1 E DATA 8 OD OUT Odd head L data signal 8 E 49 GND GND 50 H1 E HE 8 OUT Head L heat enable signal 8 E J703 Pin Number Signal name IN OUT Function 1 GND GND 2 GND OUT Power supply 5V 3 GND GND 4 MLT_SENS_2IN IN Multi sensor signal 2 ...

Page 333: ...d L analogue switch clock signal 49 GND GND 50 H DASH_LICC2 OUT Head analogue switch A D trigger signal J801 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 VH3_FB IN VH3 feed back voltage 4 VH3 OUT Power supply 5 VH3 OUT Power supply 6 VH3 OUT Power supply 7 VH3 OUT Power supply 8 VH3 OUT Power supply 9 VH3 OUT Power supply 10 GND GND 11 GND GND 12 GND GND 13 GND GND 14 GND GND 15 GN...

Page 334: ...al 10 F 35 GND GND 36 H0 F DATA 11 EV OUT Even head R data signal 11 F 37 GND GND 38 H0 F HE 11 OUT Head R heat enable signal 11 F 39 GND GND 40 H0 F DATA 11 OD OUT Odd head R data signal 11 F 41 GND GND 42 H0 F DATA 10 OD OUT Odd head R data signal 10 F 43 GND GND 44 H0 F HE 10 OUT Head R heat enable signal 10 F 45 GND GND 46 H0 E DATA 9 OD OUT Odd head R data signal 9 E 47 GND GND 48 H0 E DATA 8...

Page 335: ...ata signal 2 B 31 GND GND 32 H0 B HE 2 OUT Head R heat enable signal 2 B 33 GND GND 34 H0 A DATA 1 OD OUT Odd head R data signal 1 A 35 GND GND 36 H0 A DATA 0 OD OUT Odd head R data signal 0 A 37 GND GND 38 H0 A HE 0 OUT Head R heat enable signal 0 A 39 GND GND 40 H0 A DATA 0 EV OUT Even head R data signal 0 A 41 GND GND 42 H0 A DATA 1 EV OUT Even head R data signal 1 A 43 GND GND 44 H0 A HE 1 OUT...

Page 336: ... IN Power supply J102 Pin Number Siganal name IN OUT Function 1 H1 E HE 8 IN Head L heat enable signal 8 E 2 GND GND 3 H1 E DATA 8 OD IN Odd head L data signal 8 E 4 GND GND 5 H1 E DATA 9 OD IN Odd head L data signal 9 E 6 GND GND 7 H1 F HE 10 IN Head L heat enable signal 10 F 8 VH2 GND 9 H1 F DATA 10 OD IN Odd head L data signal 10 F 10 GND GND 11 H1 F DATA 11 OD IN Odd head L data signal 11 F 12...

Page 337: ...Number Signal name IN OUT Function 1 H DASH_LICC2 IN Head analogue switch A D trigger signal 2 GND GND 3 H1 DASLK_LICC2 IN Head L analogue switch clock signal 4 GND GND 5 H1 DATA_LICC2 IN Head L analogue switch data signal 6 GND GND 7 H1 DLD_LICC2 IN Head L analogue switch latch signal 8 VH2 GND 9 H1 DSOUT2 OUT Head L temperature output signal 2 10 GND GND 11 H1 DSOUT1 OUT Head L temperature outpu...

Page 338: ...ply 5 VH4 IN Power supply 6 VH4 IN Power supply 7 VH4 IN Power supply 8 VH2 IN Power supply 9 VH4 IN Power supply 10 GND GND 11 GND GND 12 GND GND 13 GND GND 14 GND GND 15 GND GND 16 GND GND 17 VH3 IN Power supply 18 VH3 IN Power supply 19 VH3 IN Power supply 20 VH3 IN Power supply 21 VH3 IN Power supply 22 VH3 IN Power supply 23 VH3_FB IN VH3 feed back voltage 24 GND GND 25 GND GND J202 Pin Numbe...

Page 339: ...en head R data signal 5 C 42 GND GND 43 H0 C DATA 4 EV IN Even head R data signal 4 C 44 GND GND 45 H0 B HE 3 IN Head R heat enable signal 3 B 46 GND GND 47 H0 B DATA 3 EV IN Even head R data signal 3 B 48 GND GND 49 H0 B DATA 2 EV IN Even head R data signal 2 B 50 GND GND J203 Pin Number Signal name IN OUT Function 1 LIFT_CAM_IN OUT Lift cam sensor output signal 2 GND GND 3 H0_CLK IN Head R clock...

Page 340: ...er Signal name IN OUT Function 1 PWLED1 OUT Multi sensor LED1 drive signal 2 PWLED2 OUT Multi sensor LED2 drive signal 3 PWLED3 OUT Multi sensor LED3 drive signal 4 PWLED4 OUT Multi sensor LED4 drive signal 5 GND GND 6 MLT_SNS_1IN IN Multi sensor signal 1 7 MLT_SNS_2IN IN Multi sensor signal 2 8 VH2 OUT Power supply J502 Pin Number Signal name IN OUT Function 1 SNS5V_0 OUT Power supply 5V 2 GND GN...

Page 341: ... 42 H1 F HE 10 OUT Head L heat enable signal 10 F 43 H1 F DATA 11 EV OUT Even head L data signal 11 F 44 H1 E DATA 8 EV OUT Even head L data signal 8 E 45 H1 D DATA 6 EV OUT Even head L data signal 6 D 46 H1 C DIA2 IN Head L DI sensor signal 2 C 47 H1 C DATA 5 EV OUT Even head L data signal 5 C 48 H1 B DIA1 IN Head L DI sensor signal 1 B 49 H1 A HE 0 OUT Head L heat enable signal 0 A 50 H1 B DATA ...

Page 342: ...32 H0 D DATA 7 EV OUT Even head R data signal 7 D 33 H0 D HE 6 OUT Head R heat enable signal 6 D 34 H0 C DATA 5 OD OUT Odd head R data signal 5 C 35 H0 C DATA 4 EV OUT Even head R data signal 4 C 36 H0 A DATA 1 EV OUT Even head R data signal 1 A 37 H0 A DIA2 IN Head R DI sensor signal 2 A 38 H0 B DIA2 IN Head R DI sensor signal 2 B 39 H0 C HE 4 OUT Head R heat enable signal 4 C 40 H0 D DATA 7 OD O...

Page 343: ... DI sensor signal 1 F 70 H0 D HE 7 OUT Head R heat enable signal 7 D 71 GND GND 72 H0_CLK OUT Head R clock signal 73 H0_LT OUT Head R latch signal 74 H0 B DATA 2 EV OUT Even head R data signal 2 B 75 H0 A DATA 0 OD OUT Odd head R data signal 0 A 76 GND GND 77 GND GND 78 GND GND J602 Pin Number Signal name IN OUT Function ...

Page 344: ...5 H3V IN Power supply J102 Pin Number Siganal name IN OUT Function 1 H1 E HE 8 IN Head L heat enable signal 8 E 2 GND GND 3 H1 E DATA 8 OD IN Odd head L data signal 8 E 4 GND GND 5 H1 E DATA 9 OD IN Odd head L data signal 9 E 6 GND GND 7 H1 F HE 10 IN Head L heat enable signal 10 F 8 VH2 GND 9 H1 F DATA 10 OD IN Odd head L data signal 10 F 10 GND GND 11 H1 F DATA 11 OD IN Odd head L data signal 11...

Page 345: ...Number Signal name IN OUT Function 1 H DASH_LICC2 IN Head analogue switch A D trigger signal 2 GND GND 3 H1 DASLK_LICC2 IN Head L analogue switch clock signal 4 GND GND 5 H1 DATA_LICC2 IN Head L analogue switch data signal 6 GND GND 7 H1 DLD_LICC2 IN Head L analogue switch latch signal 8 VH2 GND 9 H1 DSOUT2 OUT Head L temperature output signal 2 10 GND GND 11 H1 DSOUT1 OUT Head L temperature outpu...

Page 346: ...ply 5 VH4 IN Power supply 6 VH4 IN Power supply 7 VH4 IN Power supply 8 VH2 IN Power supply 9 VH4 IN Power supply 10 GND GND 11 GND GND 12 GND GND 13 GND GND 14 GND GND 15 GND GND 16 GND GND 17 VH3 IN Power supply 18 VH3 IN Power supply 19 VH3 IN Power supply 20 VH3 IN Power supply 21 VH3 IN Power supply 22 VH3 IN Power supply 23 VH3_FB IN VH3 feed back voltage 24 GND GND 25 GND GND J202 Pin Numbe...

Page 347: ...en head R data signal 5 C 42 GND GND 43 H0 C DATA 4 EV IN Even head R data signal 4 C 44 GND GND 45 H0 B HE 3 IN Head R heat enable signal 3 B 46 GND GND 47 H0 B DATA 3 EV IN Even head R data signal 3 B 48 GND GND 49 H0 B DATA 2 EV IN Even head R data signal 2 B 50 GND GND J203 Pin Number Signal name IN OUT Function 1 LIFT_CAM_IN OUT Lift cam sensor output signal 2 GND GND 3 H0_CLK IN Head R clock...

Page 348: ... OUT Power supply 5V 2 MLT_SNS_2 IN Multi sensor signal 2 3 MLT_SNS_1 IN Multi sensor signal 1 4 GND GND 5 PWLED4 OUT Multi sensor LED4 drive signal 6 PWLED3 OUT Multi sensor LED3 drive signal 7 PWLED2 OUT Multi sensor LED2 drive signal 8 PWLED1 OUT Multi sensor LED1 drive signal 9 GND GND 10 IO_ASIC_SDA IN OUT Multi sensor EEPROM control signal data 11 IO_ASIC_SCL IN OUT Multi sensor EEPROM contr...

Page 349: ...signal 7 D 41 H1 E DATA 8 OD OUT Odd head R data signal 8 E 42 H1 F HE 10 OUT Head L heat enable signal 10 F 43 H1 F DATA 11 EV OUT Even head L data signal 11 F 44 H1 E DATA 8 EV OUT Even head L data signal 8 E 45 H1 D DATA 6 EV OUT Even head L data signal 6 D 46 H1 C DIA2 IN Head L DI sensor signal 2 C 47 H1 C DATA 5 EV OUT Even head L data signal 5 C 48 H1 B DIA1 IN Head L DI sensor signal 1 B 4...

Page 350: ...H0 F DIA2 IN Head R DI sensor signal 2 E 31 H0 E HE 9 OUT Head R heat enable signal 9 E 32 H0 D DATA 7 EV OUT Even head R data signal 7 D 33 H0 D HE 6 OUT Head R heat enable signal 6 D 34 H0 C DATA 5 OD OUT Odd head R data signal 5 C 35 H0 C DATA 4 EV OUT Even head R data signal 4 C 36 H0 A DATA 1 EV OUT Even head R data signal 1 A 37 H0 A DIA2 IN Head R DI sensor signal 2 A 38 H0 B DIA2 IN Head R...

Page 351: ...GND 66 GND GND 67 GND GND 68 H0 F DATA 10 OD OUT Odd head R data signal 10 F 69 H0 F DIA1 IN Head R DI sensor signal 1 F 70 H0 D HE 7 OUT Head R heat enable signal 7 D 71 GND GND 72 H0_CLK OUT Head R clock signal 73 H0_LT OUT Head R latch signal 74 H0 B DATA 2 EV OUT Even head R data signal 2 B 75 H0 A DATA 0 OD OUT Odd head R data signal 0 A 76 GND GND 77 GND GND 78 GND GND J602 Pin Number Signal...

Page 352: ... data to the printer according to the instructions shown on the display 4 The data shown on the LCD on the operation panel changes and the firmware is updated automatically 5 When firmware update is completed the printer will start again File transfer route USB IEEE1394 network 2 L Printer Service Tool Procedure 1 Start L Printer Service Tool 2 Place the printer in the online mode 3 Specify the fi...

Page 353: ...river Removing the E ring Needle nose pliers Inserting and removing the spring parts Hex key wrench Inserting and removing hexagonal screws Flat brush Applying grease Lint free paper Wiping off ink Rubber gloves Preventing ink stains Special purpose tools Application Grease MOLYKOTE PG 641 CK 0562 000 Applying to specified locations Grease PERMALUBE G 2 CK 0551 020 Applying to specified locations ...

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Page 355: ...Chapter 7 SERVICE MODE ...

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Page 357: ... Mode 7 2 7 1 3 Map of the Service Mode 7 9 7 1 4 Map of the Service Mode 7 16 7 1 5 Details of Service Mode 7 23 7 1 6 Details of Service Mode 7 32 7 1 7 Details of Service Mode 7 41 7 1 8 Sample Printout 7 50 7 1 9 Sample Printout 7 54 7 2 Special Mode 7 58 7 2 1 Special Modes for Servicing 7 58 ...

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Page 359: ... 4 After display of Online pressing the Menu key displays the SERVICE MODE top menu and the MESSAGE LED flashes The Service mode is added to the options in the Main menu The Service mode can be entered even in the error status when an error message is shown on the display by turning the power off and then using the above key operation b How to exit the Service mode Turn off the printer c Key opera...

Page 360: ...00000 000000 I O DISPLAY I O DISPLAY 1 I O DISPLAY 2 ADJUST PRINT PATTERN NOZZLE 1 Press the OK button to execute OPTICAL AXIS Press the OK button to execute LF TUNING LF TUNING 2 SENSOR CHECK HEAD ADJ AUTO HEAD ADJ ROUGH Press the OK button to execute MANUAL HEAD ADJ DETAIL Press the OK button to execute BASIC Press the OK button to execute ADJ SETTING A A 1 Adjustment value entry A 48 Adjustment...

Page 361: ...PRINT DRIVE CR COUNT CR DIST PRINT COUNT PURGE CLN A 1 CLN A 2 CLN A 3 CLN A 6 CLN A 7 CLN A 10 CLN A 11 CLN A 15 CLN A 16 CLN A 17 CLN A TTL CLN M 1 CLN M 4 CLN M 5 CLN M 6 CLN M TTL CLEAR CLR INK CONSUME CLR CUTTER EXC CLR MTC EXC CLR HEAD R EXC CLR HEAD L EXC CLR UNIT A EXC CLR UNIT D EXC CLR UNIT H EXC CLR UNIT K EXC CLR UNIT M EXC CLR UNIT P EXC CLR UNIT V EXC CLR FACTORY CNT ...

Page 362: ...D EXC UNIT H EXC UNIT K EXC UNIT M EXC UNIT P EXC UNIT V EXC DETAIL CNT MOVE PRINTER N INK CHK Y N INK CHK B MEDIACONFIG CNT INK USE1 INK USE1 Y INK USE1 B INK USE1 TTL N INK USE1 Y N INK USE1 B N INK USE1 TTL INK USE2 INK USE2 Y INK USE2 B INK USE2 TTL N INK USE2 Y N INK USE2 B N INK USE2 TTL INK EXC INK EXC Y INK EXC B INK EXC TTL N INK EXC Y N INK EXC B N INK EXC TTL ...

Page 363: ... CUTSHEET CUTSHEET MEDIA 7 NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIA OTHER NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIASIZE1 ROLL P SQ 60 P SQ 60 P SQ 44 60 P SQ 44 60 P SQ 36 44 P SQ 36 44 P SQ 24 36 P SQ 24 36 P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P CNT 60 P CNT 44 60 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 ...

Page 364: ... SQ 36 44 D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 60 D CNT 44 60 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 MEDIASIZE1 CUT P SQ 60 P SQ 60 P SQ 44 60 P SQ 44 60 P SQ 36 44 P SQ 36 44 P SQ 24 36 P SQ 24 36 P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P CNT 60 P CNT 44 60 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 ...

Page 365: ... SQ 44 60 D SQ 44 60 D SQ 36 44 D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 60 D CNT 44 60 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 HEAD DOT CNT 1 Y B TTL HEAD DOT CNT 2 Y B TTL PARTS CNT COUNTER A OK W1 W2 E PARTS A1 1 00 2 00 3 00 4 00 COUNTER V OK W1 W2 E PARTS V1 1 00 2 00 3 00 4 00 ...

Page 366: ...r CARRIAGE Press the OK button to clear PURGE Press the OK button to clear INK USE CNT Press the OK button to clear CUTTER CHG CNT Press the OK button to clear W INK CHG CNT Press the OK button to clear HEAD CHG R CNT Press the OK button to clear HEAD CHG L CNT Press the OK button to clear HDD BOX PASS Press the OK button to clear PARTS CHG CNT PARTS A PARTS A1 Press the OK button to clear PARTS V...

Page 367: ...K 000 00000 I O DISPLAY I O DISPLAY 1 I O DISPLAY 2 ADJUST PRINT PATTERN NOZZLE 1 Press the OK button to execute OPTICAL AXIS Press the OK button to execute LF TUNING LF TUNING 2 SENSOR CHECK HEAD ADJ AUTO HEAD ADJ ROUGH Press the OK button to execute MANUAL HEAD ADJ DETAIL Press the OK button to execute BASIC Press the OK button to execute ADJ SETTING A A 1 Adjustment value entry A 48 Adjustment ...

Page 368: ...RIVE CR COUNT CR DIST PRINT COUNT PURGE CLN A 1 CLN A 2 CLN A 3 CLN A 6 CLN A 7 CLN A 10 CLN A 11 CLN A 15 CLN A 16 CLN A 17 CLN A TTL CLN M 1 CLN M 4 CLN M 5 CLN M 6 CLN M TTL CLEAR CLR INK CONSUME CLR CUTTER EXC CLR MTC EXC CLR HEAD R EXC CLR HEAD L EXC CLR UNIT A EXC CLR UNIT D EXC CLR UNIT H EXC CLR UNIT K EXC CLR UNIT M EXC CLR UNIT P EXC CLR UNIT V EXC CLR UNIT X EXC CLR FACTORY CNT ...

Page 369: ...IT H EXC UNIT K EXC UNIT M EXC UNIT P EXC UNIT V EXC UNIT X EXC DETAIL CNT MOVE PRINTER N INK CHK PC N INK CHK M MEDIACONFIG CNT INK USE1 INK USE1 PC INK USE1 M INK USE1 TTL N INK USE1 PC N INK USE1 M N INK USE1 TTL INK USE2 INK USE2 PC INK USE2 M INK USE2 TTL N INK USE2 PC N INK USE2 M N INK USE2 TTL INK EXC INK EXC PC INK EXC M INK EXC TTL N INK EXC PC N INK EXC M N INK EXC TTL ...

Page 370: ...L CUTSHEET CUTSHEET MEDIA 7 NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIA OTHER NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIASIZE1 ROLL P SQ 60 P SQ 60 P SQ 44 60 P SQ 44 60 P SQ 36 44 P SQ 36 44 P SQ 24 36 P SQ 24 36 P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P CNT 60 P CNT 44 60 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 ...

Page 371: ...D SQ 36 44 D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 60 D CNT 44 60 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 MEDIASIZE1 CUT P SQ 60 P SQ 60 P SQ 44 60 P SQ 44 60 P SQ 36 44 P SQ 36 44 P SQ 24 36 P SQ 24 36 P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P CNT 60 P CNT 44 60 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 ...

Page 372: ...Q 44 60 D SQ 44 60 D SQ 36 44 D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 60 D CNT 44 60 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 HEAD DOT CNT 1 PC GY2 TTL HEAD DOT CNT 2 PC GY2 TTL PARTS CNT COUNTER A OK W1 W2 E PARTS A1 1 00 2 00 3 00 4 00 COUNTER X OK W1 W2 E PARTS X1 1 00 2 00 3 00 4 00 ...

Page 373: ...ar CARRIAGE Press the OK button to clear PURGE Press the OK button to clear INK USE CNT Press the OK button to clear CUTTER CHG CNT Press the OK button to clear W INK CHG CNT Press the OK button to clear HEAD CHG R CNT Press the OK button to clear HEAD CHG L CNT Press the OK button to clear HDD BOX PASS Press the OK button to clear PARTS CHG CNT PARTS A PARTS A1 Press the OK button to clear PARTS ...

Page 374: ...000000 000000 I O DISPLAY I O DISPLAY 1 I O DISPLAY 2 ADJUST PRINT PATTERN NOZZLE 1 Press the OK button to execute OPTICAL AXIS Press the OK button to execute LF TUNING LF TUNING 2 SENSOR CHECK HEAD ADJ AUTO HEAD ADJ ROUGH Press the OK button to execute MANUAL HEAD ADJ DETAIL Press the OK button to execute BASIC Press the OK button to execute ADJ SETTING A A 1 Adjustment value entry A 48 Adjustmen...

Page 375: ...RIVE CR COUNT CR DIST PRINT COUNT PURGE CLN A 1 CLN A 2 CLN A 3 CLN A 6 CLN A 7 CLN A 10 CLN A 11 CLN A 15 CLN A 16 CLN A 17 CLN A TTL CLN M 1 CLN M 4 CLN M 5 CLN M 6 CLN M TTL CLEAR CLR INK CONSUME CLR CUTTER EXC CLR MTC EXC CLR HEAD R EXC CLR HEAD L EXC CLR UNIT A EXC CLR UNIT D EXC CLR UNIT H EXC CLR UNIT K EXC CLR UNIT M EXC CLR UNIT P EXC CLR UNIT V EXC CLR UNIT X EXC CLR FACTORY CNT ...

Page 376: ... UNIT H EXC UNIT K EXC UNIT M EXC UNIT P EXC UNIT V EXC UNIT X EXC DETAIL CNT MOVE PRINTER N INK CHK Y N INK CHK B MEDIACONFIG CNT INK USE1 INK USE1 Y INK USE1 B INK USE1 TTL N INK USE1 Y N INK USE1 B N INK USE1 TTL INK USE2 INK USE2 Y INK USE2 B INK USE2 TTL N INK USE2 Y N INK USE2 B N INK USE2 TTL INK EXC INK EXC Y INK EXC B INK EXC TTL N INK EXC Y N INK EXC B N INK EXC TTL ...

Page 377: ...L CUTSHEET CUTSHEET MEDIA 7 NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIA OTHER NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIASIZE1 ROLL P SQ 60 P SQ 60 P SQ 44 60 P SQ 44 60 P SQ 36 44 P SQ 36 44 P SQ 24 36 P SQ 24 36 P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P CNT 60 P CNT 44 60 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 ...

Page 378: ...D SQ 36 44 D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 60 D CNT 44 60 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 MEDIASIZE1 CUT P SQ 60 P SQ 60 P SQ 44 60 P SQ 44 60 P SQ 36 44 P SQ 36 44 P SQ 24 36 P SQ 24 36 P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P CNT 60 P CNT 44 60 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 ...

Page 379: ...D SQ 44 60 D SQ 44 60 D SQ 36 44 D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 60 D CNT 44 60 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 HEAD DOT CNT 1 Y B TTL HEAD DOT CNT 2 Y B TTL PARTS CNT COUNTER A OK W1 W2 E PARTS A1 1 00 2 00 3 00 4 00 COUNTER X OK W1 W2 E PARTS X1 1 00 2 00 3 00 4 00 ...

Page 380: ...ar CARRIAGE Press the OK button to clear PURGE Press the OK button to clear INK USE CNT Press the OK button to clear CUTTER CHG CNT Press the OK button to clear W INK CHG CNT Press the OK button to clear HEAD CHG R CNT Press the OK button to clear HEAD CHG L CNT Press the OK button to clear HDD BOX PASS Press the OK button to clear PARTS CHG CNT PARTS A PARTS A1 Press the OK button to clear PARTS ...

Page 381: ...Feed roller type 0 or 1 TMP Ambient temperature degrees C SIZE LF Detected size of loaded media feed direction 0 is always detected for the roll media mm SIZE LF Detected size of loaded media feed direction 0 is always detected for the roll media inch SIZE CR Detected size of loaded media carriage scan direction mm SIZE CR Detected size of loaded media carriage scan direction inch Display Descript...

Page 382: ...0 Sensor ON 1 Sensor OFF 3 Agitation cam sensor L 0 Sensor ON 1 Sensor OFF 4 Agitation cam sensor R 0 Sensor ON 1 Sensor OFF 5 Not Used 6 Lift cam sensor 0 Sensor ON 1 Sensor OFF 7 Feed roller HP sensor 0 Sensor ON 1 Sensor OFF 8 Upper cover lock switch 0 Cover open 1 Cover close 9 Carriage cover sensor 0 Cover open 1 Cover close 10 Ink tank cover switch R 0 Cover open 1 Cover close 11 Ink tank co...

Page 383: ...riage unit or multi sensor Media type photo glossy paper LF TUNING Carry out automatic correction of eccentricity of the feed roller For more details refer to Disassembly Reassembly Adjustment and Setup Items Procedure after replacing the feed roller and reed roller encoder The media type is gloss photo paper LF TUNING 2 Carry out manual correction of eccentricity of the feed roller For more detai...

Page 384: ... of A4 sheets LIFE CUTSHEET Cumulative number of printed cut sheets equivalent to A4 sheets LIFE A F Cumulative number of printed media for environments A to F sheets POWER ON Cumulative power on time excluding the sleep time Hours W INK Remaining capacity of the maintenance cartridge CUTTER Number of cutting operations count as 1 by moving back and forth Times WIPE Number of wiping operations Tim...

Page 385: ...tive count of maintenance cartridge replacement count clearing Times CLR HEAD L EXC Cumulative count of printhead L replacement count clearing Times CLR HEAD R EXC Cumulative count of printhead R replacement count clearing Times CLR UNIT A EXC Cumulative count of unit A waste ink system replacement count clearing Times CLR UNIT D EXC Cumulative count of unit D carriage unit replacement count clear...

Page 386: ...K USE1 TTL Total amount of the cumulative consumption of refilled ink ml Display Description Unit INK USE2 XX XX Ink color Consumption amount of generic ink of the currently installed ink tank ml INK USE2 TTL Total consumption amount of generic ink of the currently installed ink tanks ml N INK USE2 XX XX Ink color Consumption amount of refilled ink of the currently installed ink tank ml N INK USE2...

Page 387: ...uivalent paper equal to or larger than 36 inches but less than 44 inches physical size sheets P CNT 24 36 Cumulative number of sheets of A4 equivalent paper equal to or larger than 24 inches but less than 36 inches physical size sheets P CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 inches but less than 24 inches physical size sheets P CNT 17 Cumulative nu...

Page 388: ...s of A4 equivalent paper less than 17 inches physical size sheets Display Description Unit D SQ 60 Cumulative print area of paper equal to or larger than 60 inches data size m2 Sq f D SQ 44 60 Cumulative print area of paper equal to or larger than 44 inches but less than 60 inches data size m2 Sq f D SQ 36 44 Cumulative print area of paper equal to or larger than 36 inches but less than 44 inches ...

Page 389: ...er of the consumable parts included in each unit has reached 90 or more W2 Use rate until part replacement of either of the consumable parts included in each unit has reached 100 but no need to stop the printer E Use rate until part replacement of either of the consumable parts included in each unit has reached 100 and the printer needs to be stopped Day s PARTS yy 1 yy Unit number of consumable p...

Page 390: ...nsumption amount of ink Clear COUNTER INK USE2 and count up COUNTER CLEAR CLR INK CONSUME CUTTER CHG CNT Initialize the cutter unit replacement frequency Clear COUNTER EXCHANGE CUTTER EXC and count up COUNTER CLEAR CLR CUTTER EXC W INK CHG CNT Initialize the maintenance cartridge replacement frequency Clear COUNTER EXCHANGE MTC EXC and count up COUNTER CLEAR CLR MTC EXC HEAD CHG R CNT Initialize t...

Page 391: ...ion Unit S N Serial number of printer TYPE Type setting on main controller PCB iPF9100 9000S 9000 is represented by 60 LF TYPE Feed roller type 0 or 1 TMP Ambient temperature degrees C SIZE LF Detected size of loaded media feed direction 0 is always detected for the roll media mm SIZE LF Detected size of loaded media feed direction 0 is always detected for the roll media inch SIZE CR Detected size...

Page 392: ...ection sensor R 0 Sensor ON 1 Sensor OFF 3 Agitation cam sensor L 0 Sensor ON 1 Sensor OFF 4 Agitation cam sensor R 0 Sensor ON 1 Sensor OFF 5 Not Used 6 Lift cam sensor 0 Sensor ON 1 Sensor OFF 7 Feed roller HP sensor 0 Sensor ON 1 Sensor OFF 8 Upper cover lock switch 0 Cover open 1 Cover close 9 Carriage cover sensor 0 Cover open 1 Cover close 10 Ink tank cover switch R 0 Cover open 1 Cover clos...

Page 393: ...riage unit or multi sensor Media type photo glossy paper LF TUNING Carry out automatic correction of eccentricity of the feed roller For more details refer to Disassembly Reassembly Adjustment and Setup Items Procedure after replacing the feed roller and reed roller encoder The media type is gloss photo paper LF TUNING 2 Carry out manual correction of eccentricity of the feed roller For more detai...

Page 394: ... of A4 sheets LIFE CUTSHEET Cumulative number of printed cut sheets equivalent to A4 sheets LIFE A F Cumulative number of printed media for environments A to F sheets POWER ON Cumulative power on time excluding the sleep time Hours W INK Remaining capacity of the maintenance cartridge CUTTER Number of cutting operations count as 1 by moving back and forth Times WIPE Number of wiping operations Tim...

Page 395: ...mes CLN M 5 Cumulative number of manual cleaning 5 ink draining from head and tube before transportation operations Times CLN M 6 Cumulative number of manual cleaning 6 normal strong suction operations Times CLN M TTL Total number of manual cleaning operations Times Display Description Unit CLR INK CONSUME Cumulative count of ink section consumption amount clearing Times CLR CUTTER EXC Cumulative ...

Page 396: ...UNIT V EXC Unit V mist fan unit replacement count Count of executing INITIALIZE PARTS COUNTER PARTS V Times UNIT X EXC Unit X multi sensor replacement count Count of executing INITIALIZE PARTS COUNTER PARTS X Times Display Description Unit MOVE PRINTER A B C D E A Number of times MOVE PRINTER on Main menu is executed B Number of times LEVEL 1 is executed C Number of times LEVEL 2 is executed D Num...

Page 397: ...etric m2 ROLL Cumulative print area of roll media inch Sq f CUT SHEET Cumulative print area of cut sheet metric m2 CUT SHEET Cumulative print area of cut sheet inch Sq f Display Description Unit P SQ 60 Cumulative print area of paper equal to or larger than 60 inches physical size m2 Sq f P SQ 44 60 Cumulative print area of paper equal to or larger than 44 inches but less than 60 inches physical s...

Page 398: ...al to or larger than 17 inches but less than 24 inches physical size m2 Sq f P SQ 17 Cumulative print area of paper less than 17 inches physical size m2 Sq f P CNT 60 Cumulative number of sheets of A4 equivalent paper equal to or larger than 60 inches physical size sheets P CNT 44 60 Cumulative number of sheets of A4 equivalent paper equal to or larger than 44 inches but less than 60 inches physic...

Page 399: ... Inspection Consumable Parts Display the status and the days passed since the counter resetting Status OK Use rate until part replacement of all consumable parts included in each unit are below 90 W1 Use rate until part replacement of either of the consumable parts included in each unit has reached 90 or more W2 Use rate until part replacement of either of the consumable parts included in each uni...

Page 400: ...nsumption amount of ink Clear COUNTER INK USE2 and count up COUNTER CLEAR CLR INK CONSUME CUTTER CHG CNT Initialize the cutter unit replacement frequency Clear COUNTER EXCHANGE CUTTER EXC and count up COUNTER CLEAR CLR CUTTER EXC W INK CHG CNT Initialize the maintenance cartridge replacement frequency Clear COUNTER EXCHANGE MTC EXC and count up COUNTER CLEAR CLR MTC EXC HEAD CHG R CNT Initialize t...

Page 401: ...Feed roller type 0 or 1 TMP Ambient temperature degrees C SIZE LF Detected size of loaded media feed direction 0 is always detected for the roll media mm SIZE LF Detected size of loaded media feed direction 0 is always detected for the roll media inch SIZE CR Detected size of loaded media carriage scan direction mm SIZE CR Detected size of loaded media carriage scan direction inch Display Descript...

Page 402: ...ection sensor R 0 Sensor ON 1 Sensor OFF 3 Agitation cam sensor L 0 Sensor ON 1 Sensor OFF 4 Agitation cam sensor R 0 Sensor ON 1 Sensor OFF 5 Not Used 6 Lift cam sensor 0 Sensor ON 1 Sensor OFF 7 Feed roller HP sensor 0 Sensor ON 1 Sensor OFF 8 Upper cover lock switch 0 Cover open 1 Cover close 9 Carriage cover sensor 0 Cover open 1 Cover close 10 Ink tank cover switch R 0 Cover open 1 Cover clos...

Page 403: ...riage unit or multi sensor Media type photo glossy paper LF TUNING Carry out automatic correction of eccentricity of the feed roller For more details refer to Disassembly Reassembly Adjustment and Setup Items Procedure after replacing the feed roller and reed roller encoder The media type is gloss photo paper LF TUNING 2 Carry out manual correction of eccentricity of the feed roller For more detai...

Page 404: ... of A4 sheets LIFE CUTSHEET Cumulative number of printed cut sheets equivalent to A4 sheets LIFE A F Cumulative number of printed media for environments A to F sheets POWER ON Cumulative power on time excluding the sleep time Hours W INK Remaining capacity of the maintenance cartridge CUTTER Number of cutting operations count as 1 by moving back and forth Times WIPE Number of wiping operations Tim...

Page 405: ...mes CLN M 5 Cumulative number of manual cleaning 5 ink draining from head and tube before transportation operations Times CLN M 6 Cumulative number of manual cleaning 6 normal strong suction operations Times CLN M TTL Total number of manual cleaning operations Times Display Description Unit CLR INK CONSUME Cumulative count of ink section consumption amount clearing Times CLR CUTTER EXC Cumulative ...

Page 406: ...UNIT V EXC Unit V mist fan unit replacement count Count of executing INITIALIZE PARTS COUNTER PARTS V Times UNIT X EXC Unit X multi sensor replacement count Count of executing INITIALIZE PARTS COUNTER PARTS X Times Display Description Unit MOVE PRINTER A B C D E A Number of times MOVE PRINTER on Main menu is executed B Number of times LEVEL 1 is executed C Number of times LEVEL 2 is executed D Num...

Page 407: ...etric m2 ROLL Cumulative print area of roll media inch Sq f CUT SHEET Cumulative print area of cut sheet metric m2 CUT SHEET Cumulative print area of cut sheet inch Sq f Display Description Unit P SQ 60 Cumulative print area of paper equal to or larger than 60 inches physical size m2 Sq f P SQ 44 60 Cumulative print area of paper equal to or larger than 44 inches but less than 60 inches physical s...

Page 408: ...ual to or larger than 17 inches but less than 24 inches physical size m2 Sq f P SQ 17 Cumulative print area of paper less than 17 inches physical size m2 Sq f P CNT 60 Cumulative number of sheets of A4 equivalent paper equal to or larger than 60 inches physical size sheets P CNT 44 60 Cumulative number of sheets of A4 equivalent paper equal to or larger than 44 inches but less than 60 inches physi...

Page 409: ...nd Inspection Consumable Parts Display the status and the days passed since the counter resetting Status OK Use rate until part replacement of all consumable parts included in each unit are below 90 W1 Use rate until part replacement of either of the consumable parts included in each unit has reached 90 or more W2 Use rate until part replacement of either of the consumable parts included in each u...

Page 410: ...onsumption amount of ink Clear COUNTER INK USE2 and count up COUNTER CLEAR CLR INK CONSUME CUTTER CHG CNT Initialize the cutter unit replacement frequency Clear COUNTER EXCHANGE CUTTER EXC and count up COUNTER CLEAR CLR CUTTER EXC W INK CHG CNT Initialize the maintenance cartridge replacement frequency Clear COUNTER EXCHANGE MTC EXC and count up COUNTER CLEAR CLR MTC EXC HEAD CHG R CNT Initialize ...

Page 411: ...000 17 0000 18 0000 19 0000 20 0000 INK CHK C 0 M 0 Y 0 MBK 0 MBK2 0 BK 0 COUNTER PRINTER LIFE TTL 0 LIFE ROLL 0 LIFE CUTSHEET 0 LIFE CASSETTE 0 LIFE A 0 B 0 C 0 D 0 E 0 F 0 MEDIA 7 MEDIA OTHER NAME NAME OTHER TTL 0 0 m2 0 0 sq f TTL 0 0 m2 0 0 sq f ROLL 0 0 m2 0 0 sq f ROLL 0 0 m2 0 0 sq f CUTSHEET 0 0 m2 0 0 sq f CUTSHEET 0 0 m2 0 0 sq f CASSETTE 0 0 m2 0 0 sq f CASSETTE 0 0 m2 0 0 sq f PARTS CO...

Page 412: ...or more item details see Detail of Service Mode e Counter a Consumables status b Number of days elapsed since the counter was last reset c Counter value d Value with which consumables reach their replacement timing e Ratio of the current count to the replacement timing f Cumulative counter value 4 Ink saver mode setting a Ink saver mode status b Number of times ink save mode has been executed unit...

Page 413: ...E 1 is shown below F 7 2 c OPTICAL AXIS A sample printout that is produced by executing SERVICE MODE ADJUST PRINT PATTERN OPTICAL AXIS is shown below F 7 3 d ROUGH A sample printout that is produced by executing SERVICE MODE ADJUST HEAD ADJ AUTO HEAD ADJ ROUGH is shown below F 7 4 Nozzle Check Pattern SERVICE L R ...

Page 414: ...6 8 10 12 14 16 0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 E 1 E 2 E 3 E 4 E 5 E 6 E 7 E 8 E 9 E 10 E 11 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 F 1 F 2 0 10 Printhead Adjustment Pattern 2 12 4 6 8 0 10 2 12 4 6 8 20 10 12 14 16 18 ...

Page 415: ... sq f TTL 0 0 m2 0 0 sq f ROLL 0 0 m2 0 0 sq f ROLL 0 0 m2 0 0 sq f CUTSHEET 0 0 m2 0 0 sq f CUTSHEET 0 0 m2 0 0 sq f PARTS COUNTER COUNTER A OK 36 PARTS A1 0 0 36 1 0 0 0 COUNTER B OK 36 PARTS B1 0 0 64 0 0 0 0 COUNTER D OK 36 PARTS D1 1362 13028571 0 1362 PARTS D2 377 6700000 0 377 PARTS D3 2238 16500000 0 2238 PARTS D4 33 60000 0 33 PARTS D5 2238 16500000 0 2238 COUNTER F OK 36 PARTS F1 377 400...

Page 416: ...counter value 4 History of execution of color calibration a Order of the date of execution When the value becomes larger the date becomes older b Date of execution c Operation executed 0 Automatic Restore Default with Head Replacement 1 Replace Multisensor 2 General Adj 3 Restore Default 4 Media Based Adj not used 5 Media Based Dfls initialization not used d If General Adj is executed the paper ty...

Page 417: ...hown below F 7 8 c OPTICAL AXIS A sample printout that is produced by executing SERVICE MODE ADJUST PRINT PATTERN OPTICAL AXIS is shown below F 7 9 d ROUGH A sample printout that is produced by executing SERVICE MODE ADJUST HEAD ADJ AUTO HEAD ADJ ROUGH is shown below F 7 10 Nozzle Check Pattern SERVICE L R ...

Page 418: ... 12 14 16 0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 E 1 E 2 E 3 E 4 E 5 E 6 E 7 E 8 E 9 E 10 E 11 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 F 1 F 2 0 10 Printhead Adjustment Pattern 2 12 4 6 8 0 10 2 12 4 6 8 20 10 12 14 16 18 20 14 ...

Page 419: ... are in the PCB replacement mode the MESSAGE LED roll media LED and ONLINE LED are lit b Procedure Select CPU BOARD or MC BOARD using the and buttons and then press the OK button to determine it CPU BOARD Select this after replacing the main controller PCB The data in the maintenance cartridge relay PCB is copied to the main controller PCB MC BOARD Select this before replacing the main controller ...

Page 420: ......

Page 421: ...Chapter 8 ERROR CODE ...

Page 422: ......

Page 423: ...Contents Contents 8 1 Outline 8 1 8 1 1 Outline 8 1 8 2 Warning Table 8 1 8 2 1 Warnings 8 1 8 3 Error Table 8 3 8 3 1 Errors 8 3 8 4 Sevice Call Table 8 6 8 4 1 Service call errors 8 6 ...

Page 424: ......

Page 425: ... Code Diagnosis 0181xxxx xxxx Ink warning 0180xxxx xxxx Printhead warning 0184xxxx xxxx Maintenance cartridge warning 0134xxxx xxxx GARO warning 0303xxxx xxxx Cover error 0301xxxx xxxx 0306xxxx xxxx 0386xxxx xxxx Media error 0313xxxx xxxx Sensors fans motors error 0380xxxx xxxx Printhead error 0381xxxx xxxx 0383xxxx xxxx Ink error 0384xxxx xxxx Maintenance cartridge error 0387xxxx xxxx Cutter unit...

Page 426: ...nk tank loaded Check ink tank PGY ink tank is not loaded when printing 01810107 141A No ink tank loaded Check ink tank R ink tank is not loaded when printing 01810109 141B No ink tank loaded Check ink tank B ink tank is not loaded when printing 01810108 141C No ink tank loaded Check ink tank G ink tank is not loaded when printing 01031101 Close Ink Tank Cover Ink tank cover is opened when printing...

Page 427: ...a 03061000 2E15 Media type mismatch 03130031 260E Gap detection error 03130031 260F Gap reference surface error r not generated in the user mode 03130031 2618 VH voltage error 03130031 2F13 A D converter outside trigger output stop 03130031 2F14 ASIC register writing error 03130031 2F16 Mist fan error 03130031 2F17 Platen fan error 03130031 2F1F Purge motor HP error 03130031 2F20 Purge motor error...

Page 428: ...10201 2591 Remaining ink low Y 03810202 2592 Remaining ink low M 03810203 2593 Remaining ink low C 03810212 2594 Remaining ink low PM 03810213 2595 Remaining ink low PC 03810206 2596 Remaining ink low MBK 03810205 2598 Remaining ink low GY 03810215 2599 Remaining ink low PGY 03810207 259A Remaining ink low R 03810209 259B Remaining ink low B 03810208 259C Remaining ink low G 03830104 2520 Ink tank...

Page 429: ... 257B Remaining ink low B 03830308 257C Remaining ink low G 03841001 2819 Maintenance cartridge tank full 03841101 2818 Maintenance cartridge not installed 03841201 2816 Maintenance cartridge EEPROM error 03841201 2817 Maintenance cartridge ID error 03841001 281B Empty capacity of the maintenance cartridge when cleaning it various is insufficient 03860002 2E02 The cut sheet is not set though the d...

Page 430: ...46 4001 Borderless idle ejection mist recovery count full E194 404A No ink ejection counting error E161 403E Abnormally high printhead R temperature E161 403F Abnormally high printhead L temperature E196 4040 Checksum error E196 4041 Flash memory clearing error E196 4042 Flash memory write error E196 4045 Engine EEPROM write error E196 4049 Transfer ROM data type error E196 4042 MIT Data transfer ...

Page 431: ...Aug 8 2007 ...

Page 432: ......

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