Canon Finisher-R1 Service Manual Download

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Nov 27 2003

Service Manual

Finisher, Sorter, DeliveryTray
Finisher-R1

Summary of Contents for Finisher-R1

Page 1: ...Nov 27 2003 Service Manual Finisher Sorter DeliveryTray Finisher R1 ...

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Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the in...

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Page 7: ... Operation 2 8 2 3 4Rear End Assist Operation 2 9 2 3 5Stack Delivery Operation 2 10 2 4 Staple Operation 2 11 2 4 1Stapler Unit 2 11 2 4 2Shifting the Stapler Unit 2 12 2 4 3Stapling Operation 2 14 2 5 Stack Tray Operation 2 18 2 5 1Tray Operation 2 18 2 5 2Shutter Operation 2 20 2 6 Detecting Jams 2 22 2 6 1Detecting Jams Finisher Unit 2 22 2 7 Power Supply 2 24 2 7 1Power Supply Route 2 24 2 7 ...

Page 8: ...ntroller PCB 4 46 4 4 2 Static Charge Eliminator 1 4 46 4 4 3 Static Charge Eliminator 2 4 53 Chapter 5 Maintenance 5 1 User Maintenance 5 1 5 1 1User Maintenance Finisher Unit 5 1 5 2 Maintenance and Inspection 5 2 5 2 1 Periodically Replaced Parts 5 2 5 2 2 Durables 5 2 5 2 3 Periodical Servicing 5 3 5 3 Adjustment 5 4 5 3 1 Adjustment at Time of Parts Replacement 5 4 5 4 Troubleshooting 5 6 5 4...

Page 9: ...Error Code 6 2 6 2 1Stapler is absent 6 2 6 2 2Staple is absent 6 2 6 2 3Stapler safety protection function activated 6 3 6 2 4Stack tray overstacking 6 3 6 2 5Stapler staple jam 6 4 6 3 Service Error Code 6 5 6 3 1E500 6 5 6 3 2E505 6 5 6 3 3E514 6 5 6 3 4E519 6 6 6 3 5E530 6 6 6 3 6E531 6 7 6 3 7E532 6 7 6 3 8E535 6 7 6 3 9E537 6 8 6 3 10E540 6 8 6 3 11E542 6 9 6 3 12E584 6 9 ...

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Page 11: ...Chapter 1 Specifications ...

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Page 13: ...Contents Contents 1 1 Product Specifications 1 1 1 1 1 Finisher Unit 1 1 1 2 Names of Parts 1 5 1 2 1 External View 1 5 1 2 2 Cross Section 1 6 ...

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Page 15: ...oss feed direction 98 4 to 330 2 mm both maximum Paper weight 60g 250g Bins 2 Modes Non sort Trays 1 and 2 Sort Trays 1 and 2 Staple Trays 1 and 2 Stacking capacity Tray 1 Non staple sort Equivalent of 80g paper Large size 74 mm high 500 sheets Small size 147 mm high 1000 sheets Tray 2 Non staple sort Large size 74 mm high 500 sheets Small size 147 mm high 1000 sheets Tray 1 Staple sort Large size...

Page 16: ...m high 1000 sheets 30 sets Mixed stacking capac ity Size mixing 74 mm high 500 sheets Stapling 74 mm high 500 sheets 30 sets Stapling By rotating cam Stapling capacity Small size 50 sheets Equivalent of 80g paper Large size 30 sheets Item Specifications Remarks Staple supply Special staple cartridge 5000 staples Staple detection Provided 0 to 40 remaining staples Manual stapling Not provided Stapl...

Page 17: ...Paper detection Provided Control panel Not provided Display Not provided Dimensions W 536 649 D 657 H 928mm If within parentheses with the tray extended Weight Approx 36 kg Power supply From host machine 24VDC 13VDC Maximum power consumption 8 W or less during standby 70 W or less operating Item Specifications Remarks ...

Page 18: ...4 279mm x 432mm 11x17 and LTR A3 A4 B4 B5 279mm x 432mm 11x17 and LTR Front 1 point stapling 30deg 2 point stapling Front 1 point stapling 45deg A4R LGL and LTRR A3 A4 B4 B5 279mm x 432mm 11x17 and LTR Rear 1 point stapling 30deg Rear 1 point stapling 45deg ...

Page 19: ... Parts 1 2 1 External View 0004 7606 F 1 2 T 1 3 1 Upper cover 6 Tray 2 2 Front door 7 Grate shaped upper guide 3 Foot cover 8 Front cover 4 Grate shaped lower guide 9 Left upper cover 5 Tray 1 10 Rear cover 2 1 3 9 10 8 4 5 6 7 ...

Page 20: ...ss Section 0004 7607 F 1 3 T 1 4 1 Delivery tray 6 Return roller 2 Stack delivery roller 7 Inlet roller 3 Aligning plate 8 Rear end assist guide 4 1st delivery roller 9 Shutter 5 Buffer roller 10 Stapler 2 3 7 9 1 8 10 5 6 4 ...

Page 21: ...Chapter 2 Functions ...

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Page 23: ...ssing Tray Paper Stacking Operation 2 8 2 3 3 Offset Operation 2 8 2 3 4 Rear End Assist Operation 2 9 2 3 5 Stack Delivery Operation 2 10 2 4 Staple Operation 2 11 2 4 1 Stapler Unit 2 11 2 4 2 Shifting the Stapler Unit 2 12 2 4 3 Stapling Operation 2 14 2 5 Stack Tray Operation 2 18 2 5 1 Tray Operation 2 18 2 5 2 Shutter Operation 2 20 2 6 Detecting Jams 2 22 2 6 1 Detecting Jams Finisher Unit ...

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Page 25: ...controller PCB is a 16 bit microprocessor CPU and is used for communication with the host machine serial in addition to controlling the finisher s sequence of operations The finisher controller PCB responds to the various commands coming from the host machine through a serial communications line to drive solenoids motors and other loads In addition it communicates the finisher s various states inf...

Page 26: ...regulator IC Generates 5V IC108 regulator IC Generates 3 3V The following figure shows the flow of signals between the finisher and the options controller F 2 2 Punch controller PCB Puncher unit option Host machine DC controller PCB CPU Finisher controller PCB IC108 Regulator IC IC102 Communications IC Motor Solenoid Switch Sensor IC107 Regulator IC ...

Page 27: ... F 2 3 F 2 4 2 2 2 Constraction of the Control System 0004 4426 The copy sent from the host machine is delivered to the ejection tray or processing tray according to the ejection type Job offset or stapling is performed according to the instruction from the host machine for copy delivered to the Method of delivery Normal delivery Simple stacking Stack job offset Staple Front 1 point stapling 2 poi...

Page 28: ...h sensor PI34 Also each ejection tray has sensors to detect the presence of copy on the tray First tray paper sensor PI42 Second tray paper sensor PI43 If the copy does not reaches or passes each sensor within prescribed time the finisher controller PCB determines that the jam has occurred and stops the operation Then it notifies the host machine that a jam has occurred When all of the doors are c...

Page 29: ...oller separation solenoid drive signal INLET ROL SL Buffer roller separation solenoid drive signal BUFF ROL SL Buffer rear end holding solenoid drive signal BUFF P SL Finisher controller PCB 1 2 Finisher controller PCB 2 2 Stack ejection motor drive signal Rear end assist motor drive signal Inlet motor drive signal Stapler drive motor drive signal Stapler motor drive signal Aligning plate front re...

Page 30: ...apter 2 2 6 F 2 6 Delivery path paper detection sensor TIMING Inlet paper detection sensor INLET Second tray paper detection sensor TRY2 P First tray paper detection sensor TRY1 P Finisher controller PCB ...

Page 31: ...otor M33 and aligning plate rear motor M34 to return the two aligning plates to home position The name and function of motors and sensors used by the stack job offset function are shown below F 2 7 F 2 8 T 2 1 Motor Function Aligning plate front motor M33 Aligns paper in processing tray to the front Aligning plate rear motor M34 Aligns paper in processing tray to the rear Paper Light shielding pla...

Page 32: ...late The offset operation is performed each time a sheet is pulled onto the processing tray Swing motor M36 Moves the swing guide up down Rear end assist motor M39 Aligns the stack end during stack ejection Sensor Function Swing guide HP sensor PI35 Detects the swing guide home position Aligning plate front HP sensor PI36 Detects the aligning plate front home position Aligning plate rear HP sensor...

Page 33: ...hen ejecting copies delivered to the processing tray a rear end assist guide is used in addition to the stack ejection roller to support the rear end of the stack during stack ejection Rear aligning plate Sheet to be offset Front aligning plate Tray Rear aligning plate Sheet to be offset Front aligning plate Tray ...

Page 34: ... stops once it reaches the prescribed position and returns to home position when the rear end assist motor is reversed Then the stack delivery motor starts and ejects the stack with the upper lower stack delivery rollers F 2 13 1 Varies between 2 to 4 sheets depending on the number of paper Example When the number of paper is 10 stacks are ejected in the order of 3 sheets 3 sheets and 4 sheets 2 V...

Page 35: ... the forward direction until the sensor turns ON allowing the staple cam to the original position The staple sensor PI52 is used to detect presence absence of a staple cartridge in the machine and presence absence of staples in the cartridge The staple edging sensor PI51 is used to determine whether staples are pushed up to the top of the staple cartridge The finisher controller circuit does not d...

Page 36: ...t machine the stapler shifts to the staple ready position which depends on the stapling position and paper size The stapler unit waits at the following points when staple mode is selected Front 1 Point Stapling The position is the same as the stapling position F 2 16 Rear 1 Point Stapling The position is the same as the stapling position Front aligning plate Stopper Stapling position Wait position...

Page 37: ...on The stapling sequence is first near side and then far side F 2 18 Front aligning plate Stopper Stapling position Wait position Feeding direction Rear aligning plate Front aligning plate Stopper Stopper Stopper Stapling position Wait position Feeding direction Rear aligning plate Stapling position ...

Page 38: ...n or not is detected by the stapler shift home position sensor PI40 When the power is turned on the finisher controller PCB drives the stapler shift motor M35 to return the stapler unit to home position If the stapler unit is already at home position it waits in that state F 2 19 F 2 20 Stapler shift motor M35 Paper Stapler Stapler shift home position sensor PI40 Front diagonal stapling Rear diago...

Page 39: ...guide home position sensor PI35 detects the rising of the swing guide the swing guide motor stops and holds the swing guide at the raised position After the processing tray paper sensor detects the paper the aligning motor M33 M34 starts and aligns the paper Sensor Sy mb ol Connect or Function Remarks Stapler shift home position sensor PI4 0 J721B 6 Detects the home position for the stapler moving...

Page 40: ...sed The stack delivery motor rotates the stack delivery roller upper and return roller and sends the paper to the processing tray At this point the stack delivery Stapler Return roller Stack ejection roller Swing guide 1st delivery roller Processing tray Swing guide Swing motor M36 Stack ejection motor M32 Swing guide home position sensor PI35 Stack ejection lower roller cluch CL32 Stack ejection ...

Page 41: ... paper the aligning motor M33 M34 starts and aligns the paper F 2 23 Last Sheet When alignment of the last sheet completes the finisher controller PCB moves the aligning plate to alignment position with the aligning motor M33 M34 with the paper held with the aligning plate Then the finisher controller PCB staples at the specified staple position After stapling the finisher controller PCB starts th...

Page 42: ...on once and then returned to the home position once more If both tray 1 and tray 2 are at home position this is performed for tray 1 and then for tray 2 If the tray specified by the host machine is tray 2 the finisher controller PCB shifts the tray so that tray 2 is at delivery port When paper is stacked on the tray a prescribed number of pulses drive tray 1 shift motor M37 or tray 2 shift motor M...

Page 43: ...ft area sensor PCB PS981 PS982 PS983 Tray 2 shift area sensor PCB PS981 PS982 PS983 Tray 1 paper surface sensor PI42 Tray 2 paper surface sensor PI43 Rack Light shielding plate Tray 1 Paper surface sensor PI41 Edge Tray 2 Tray 2 paper surface sensor PI48 Edge Paper surface sensor flag Paper surface sensor flag ...

Page 44: ...es down open delivery enabled when the motor turns backward The open close of the shutter is detected by the shutter home position sensor PI45 Detected items Tray 1 shift area sensor PCB Area sensor 1 PS983 Area sensor 2 PS982 Area sensor 3 PS981 Tray 1 upper limit OFF OFF OFF Stack count 500 sheet limit exceeded ON ON OFF Stack count 1000 sheet limit exceeded ON OFF OFF Tray 1 lower limit ON OFF ...

Page 45: ...Chapter 2 2 21 F 2 27 Shutter clutch CL31 Stack ejection motor M32 Shutter home position sensor PI45 Stack ejection lower roller clutch CL32 Shutter Stack ejection roller lower ...

Page 46: ... a jam When all doors are closed after the paper jam is removed the finisher checks whether paper is detected by the above two sensors inlet sensor and tray 1 delivery sensor If the sensors detect paper the finisher determines that paper jam is not completely removed and sends a jam removal signal to the host machine once more F 2 28 T 2 7 Jam Type Sensor Jam Condition Code Inlet sensor delay PI33...

Page 47: ...ignal from the host machine 1200 Staple PI50 When the staple motor M41 is rotated forward and the staple home position sensor PI50 does not turn on within prescribed time after it is turned off and the staple motor M41 is rotated backward and the staple home position sensor PI50 turns on within prescribed time 1500 Power on PI33 PI34 When paper is detected by the inlet sensor PI33 or the delivery ...

Page 48: ...or IC IC108 on the Finisher controller PCB and used to drive the ICs on the PCB If the Puncher unit which is an optional is installed they are supplied to the punch controller PCB as well Part of 24VDC to drive motors is interrupted when the front cover switch MS31 is open A block diagram of power supply is shown below F 2 29 2 7 2 Protection Function 0004 4508 The motor solenoid drive 24 VDC line...

Page 49: ...Chapter 3 Installation ...

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Page 51: ... 3 2 1 1 Unpacking 3 5 3 2 2 Installation Procedure 3 8 3 2 2 1 Preparing the Finisher for Installation 3 8 3 2 2 2 Preparing the Host Machine for Installation 3 9 3 2 2 3 Connecting to the Host Machine 3 10 3 2 2 4 Checking the Height Tilt 3 12 3 2 3 Making Adjustments 3 13 3 2 3 1 Adjusting the Height Tilt 3 13 3 2 3 2 Work After Making Checks Adjustments 3 15 3 2 4 Ataching the Labels etc 3 16 ...

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Page 53: ...Chapter 3 3 1 3 1 Making Pre Checks 3 1 1 Checking the Contents 0003 1754 F 3 1 1 2 4 3 3 3 5 6 15 7 7 8 9 9 11 13 13 11 13 13 12 12 12 13 13 14 14 14 14 10 16 17 ...

Page 54: ...er R1 Saddle Finisher R2 1 Inlet guide upper 1 pc 1 Inlet guide upper 1 pc 2 Inlet guide lower 1 pc 2 Inlet guide lower 1 pc 3 Fixing plate FC5 4196 2 pc 3 Fixing plate FC5 4196 1 pc 5 Staple cartridge 1 pc 3 blocks 4 Fixing plate FC5 4976 1 pc 7 Front foot cover 1 pc 5 Staple cartridge 1 pc 3 blocks 9 Rail 1 pc 6 Saddle staple cartridge 1 pc 2 blocks 10 Cable clamp 1 pc 7 Front foot cover 1 pc 11...

Page 55: ...er switch 2 Turn off the host machine s main power switch 3 Disconnect the host machine s power plug from the power outlet 3 1 3 Selecting the Site of Installation 0003 1758 Select the site of installation making sure that there will be enough space for work e g handling paper Be sure also that there will be no gap between the finisher and its host machine Finisher R1 1 2 4 3 ...

Page 56: ...3 3 Saddle Finisher R2 F 3 4 Install both the finisher and its host machine on a level floor without any step Otherwise the machines may suffer faults in paper movement 1900 or more 100 or more 1900 or more 100 or more ...

Page 57: ...the finisher Otherwise you would likely deform some areas of the machine F 3 5 2 Lift the finisher together with its cushioning base Styrofoam Be sure to work in a group of 2 persons If you shift up the finisher on its side you would likely deform or damage the machine Moreover in the case of the Saddle Finisher R2 force applied to the front cover 1 can deform the hinge F 3 6 3 Remove the cushioni...

Page 58: ...the cushioning material 1 Styrofoam of the tray F 3 8 7 Remove the fixing screw 1 and remove the 2 tray fixings 2 F 3 9 8 In the case of the Finisher R1 open the front door 1 In the case of the Saddle Finisher R2 open the front cover 2 Finisher R1 F 3 10 Saddle Finisher R2 1 2 1 2 1 1 ...

Page 59: ... Slide out the stitcher unit 1 to the front and remove the tape F 3 13 2 Remove the screw 1 and remove the stitcher fixing member 2 F 3 14 3 Put the stitcher back in and close the front cover Removing the Folding Roller Releasing Plate only for the Saddle Finisher R2 Memo The releasing plate must be mounted to prevent roller deformation as otherwise occurring when the machine is not used for a lon...

Page 60: ...3 16 3 Remove the fixing screw 1 and detach the releasing plate rear 2 F 3 17 4 Mount the lower right cover you have removed using the 7 screws 3 2 2 Installation Procedure 3 2 2 1 Preparing the Finisher for Installation 0003 1760 Finisher R1 1 Mount the rail 1 to the finisher using 2 screws 2 binding M4x6 F 3 18 Saddle Finisher R2 1 2 1 1 2 1 2 1 2 ...

Page 61: ... off the 2 face covers 3 of the left cover using nippers then mount the left cover to the machine F 3 20 4 Slide the inlet guides upper 1 and lower 2 to the delivery assembly of the host machine then fix it in place using a screw 3 1 pc each tapping M4x12 F 3 21 5 Mount the front fixing plate 1 and the rear fixing plate 2 using 2 screws each 3 binding M4x6 If you are installing a puncher unit be s...

Page 62: ...ected to the power outlet 1 Make the connection by matching the pin found on the fixing plate rear of the host machine against the hole in the finisher Check to be sure that there is no gap between the finisher and its host machine F 3 24 2 Remove the screw 1 and detach the upper rear cover small 2 of the finisher 3 Fix the fixing plate rear of the host machine in place to the finisher using a ste...

Page 63: ...ach the front cover 3 F 3 26 5 In the case of the Saddle Finisher R2 open the front cover 1 F 3 27 6 Fix the fixing plate 1 front of the host machine in place to the finisher 3 using a stepped screw 2 M4 The figure shows a Finisher R1 F 3 28 7 In the case of the Saddle Finisher R2 close the 1 2 3 2 2 3 1 1 1 3 2 ...

Page 64: ...of the finisher and its host machine Check to make sure that the difference in height between the top cover of the finisher and the delivery cover of the host machine is 53 2 mm Take measurements at 2 locations at the front and the rear then check to make sure that the difference between the front and the rear is 1 5 mm or less F 3 29 2 Check the tilt of the finisher and its host machine Check to ...

Page 65: ...to make an appropriate correction Preparing for Adjustment Finisher R1 In the case of the Finisher R1 you will need to remove its auxiliary ring and rear foot cover Be sure to remove the auxiliary ring with the finisher and its host machine intact thus preventing the machine from tumbling over 1 If you need to adjust the height at the rear remove the 4 screws 1 and detach the auxiliary plate 2 2 R...

Page 66: ...l turn of the adjusting bolt will decrease the height of the finisher by 1 75 mm Refer to the index in the caster area when adjusting the height Perform this for both front and rear casters F 3 34 Adjust the Tilt 1 Loosen the 2 fixing screws 1 2 each on the front and rear casters of the finisher delivery side 2 If you want to decrease the gap between the finisher and its hot machine turn the adjus...

Page 67: ...rk After Making Checks Adjustments 3 2 3 2 Work After Making Checks Adjustments 0003 1770 Finisher R1 1 If you removed the auxiliary ring attach the left rear foot cover then adjust the auxiliary rail to suit needs of the user and mount it in place using 4 screws 2 Mount the front cover to the finisher using 3 screws 3 Mount the rear upper cover small to the finisher using a screw 4 Mount the fron...

Page 68: ...d route the interface cable 1 through it When installing the interface cable be sure to turn off the host machine and disconnect its power plug from the power outlet Otherwise you can suffer an electric shock F 3 40 3 2 4 Ataching the Labels etc 3 2 4 1 Attaching the Various Labels 0003 1771 1 Attach the tray label 1 to the tray as indicated 2 Attach the settings label 2 within the frame of the tr...

Page 69: ...Chapter 3 3 17 F 3 41 1mm 1mm 1 1 2 2 3 ...

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Page 71: ...Chapter 4 Parts Replacement Procedure ...

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Page 73: ...er Guide 4 5 4 1 6 1 Removing the Front Cover 4 5 4 1 6 2 Removing the Rear Cover 4 6 4 1 6 3 Removing the Left Upper Cover 4 6 4 1 6 4 Removing the Grate shaped Upper Guide 4 7 4 1 6 5 Removing the Tray 1 4 7 4 1 6 6 Removing the Tray 2 4 8 4 1 6 7 Removing the Grate shaped Lower Guide 4 9 4 2 Drive System 4 11 4 2 1 Stapler 4 11 4 2 1 1 Removing the Front Cover 4 11 4 2 1 2 Removing the Stapler ...

Page 74: ...e Upper Door 4 31 4 3 4 5 Removing the Buffer Roller 4 32 4 3 5 Return Roller 4 32 4 3 5 1 Removing the Front Cover 4 32 4 3 5 2 Removing the Rear Cover 4 32 4 3 5 3 Removing the Left Upper Cover 4 33 4 3 5 4 Removing the Grate shaped Upper Guide 4 33 4 3 5 5 Removing the Tray 1 4 33 4 3 5 6 Removing the Tray 2 4 35 4 3 5 7 Removing the Grate shaped Lower Guide 4 36 4 3 5 8 Removing the Processing...

Page 75: ...g the Left Upper Cover 4 47 4 4 2 4 Removing the Grate shaped Upper Guide 4 47 4 4 2 5 Removing the Tray 1 4 48 4 4 2 6 Removing the Tray 2 4 49 4 4 2 7 Removing the Grate shaped Lower Guide 4 50 4 4 2 8 Removing the Stapler 4 51 4 4 2 9 Removing the Processing Tray 4 51 4 4 2 10 Removing the Swing Unit Static Charge Eliminator 4 53 4 4 3 Static Charge Eliminator 2 4 53 4 4 3 1 Removing the Inlet ...

Page 76: ...ve three screws 4 3 Remove the front cover 5 F 4 2 4 1 2 Rear Cover 4 1 2 1 Removing the Rear Cover 0004 4527 1 Remove three screws 1 and remove the rear cover 2 F 4 3 4 1 3 Left Upper Cover 4 1 3 1 Removing the Front Cover 0004 8059 1 Remove screw 1 and remove the foot cover 2 F 4 4 2 Open the front door 3 and remove three screws 4 3 Remove the front cover 5 1 2 3 4 5 2 1 1 2 ...

Page 77: ...he Left Upper Cover 0004 4534 1 Remove two screws 1 2 With the upper door 2 open remove the left upper cover 3 by tilting to the right F 4 7 When replacing hook the two claws 4 of the left upper cover to the steel plate F 4 8 4 1 4 Upper Door 4 1 4 1 Removing the Front Cover 0004 8061 1 Remove screw 1 and remove the foot cover 2 3 4 5 2 1 ...

Page 78: ...r Cover 0004 4536 1 Remove three screws 1 and remove the rear cover 2 F 4 11 4 1 4 3 Removing the Left Upper Cover 0004 4538 1 Remove two screws 1 2 With the upper door 2 open remove the left upper cover 3 by tilting to the right F 4 12 When replacing hook the two claws 4 of the left upper cover to the steel plate 1 2 3 4 5 2 1 ...

Page 79: ...ve the upper door 1 F 4 14 4 1 5 Grate shaped Upper Guide 4 1 5 1 Removing the Front Cover 0004 8062 1 Remove screw 1 and remove the foot cover 2 F 4 15 2 Open the front door 3 and remove three screws 4 3 Remove the front cover 5 F 4 16 4 1 5 2 Removing the Rear Cover 0004 4542 1 Remove three screws 1 and remove the rear cover 2 1 2 3 4 5 ...

Page 80: ...of the left upper cover to the steel plate F 4 19 4 1 5 4 Removing the Grate shaped Upper Guide 0004 4544 1 Lower tray 1 below the grate shaped upper guide 2 For how the tray is moved see the steps under Removing the Tray 1 2 Remove five screws 3 and remove the grate shaped upper guide 2 F 4 20 4 1 6 Grate shaped Lower Guide 4 1 6 1 Removing the Front Cover 0004 8063 1 Remove screw 1 and remove th...

Page 81: ...ar Cover 0004 4547 1 Remove three screws 1 and remove the rear cover 2 F 4 23 4 1 6 3 Removing the Left Upper Cover 0004 4548 1 Remove two screws 1 2 With the upper door 2 open remove the left upper cover 3 by tilting to the right F 4 24 When replacing hook the two claws 4 of the left upper cover to the steel plate 1 2 3 4 5 2 1 ...

Page 82: ...hile the stack delivery gate 2 of the delivery opening is lifted covered and then move down the tray If you move down the tray without lifting the shutter of the delivery opening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate The tray falls by its own we...

Page 83: ...st the tray cable when installing F 4 31 4 1 6 6 Removing the Tray 2 0004 4566 When you attach or remove the tray please be sure to raise the shutter 1 release the latch 3 on the rear surface of the tray while the stack delivery gate 2 of the delivery opening is lifted covered and then move down the tray If you move down the tray without lifting the shutter of the delivery opening the stack delive...

Page 84: ...t tray 2 5 When the tray lift motor gear clutch is released the tray drops by its own weight Therefore hold the tray with your hand when releasing the clutch Also be careful not to twist the tray cable when installing F 4 34 4 1 6 7 Removing the Grate shaped Lower Guide 0004 4567 1 Remove ten screws 1 and remove the grate shaped lower guide 2 When replacing be careful not to hook the grate shaped ...

Page 85: ...Chapter 4 4 10 F 4 35 1 1 1 2 ...

Page 86: ...Removing the Stapler 0004 4570 1 Pull out the stapler remove screw 1 and remove the PCB cover 2 F 4 38 2 Release the claw 3 and remove the PCB 4 3 Disconnect three connectors 5 4 Remove screw 6 and remove the stapler together with the stapler base 7 When removing be careful not to damage the flag 8 F 4 39 5 Turn the stapler over disconnect two connectors 9 remove two screws 10 and remove the stapl...

Page 87: ...he front door 3 and remove three screws 4 3 Remove the front cover 5 F 4 42 4 2 2 2 Removing the Rear Cover 0004 4572 1 Remove three screws 1 and remove the rear cover 2 F 4 43 4 2 2 3 Removing the Left Upper Cover 0004 4573 1 Remove two screws 1 2 With the upper door 2 open remove the left upper cover 3 by tilting to the right 1 2 3 4 5 2 1 ...

Page 88: ...hen you attach or remove the tray please be sure to raise the shutter 1 release the latch 3 on the rear surface of the tray while the stack delivery gate 2 of the delivery opening is lifted covered and then move down the tray If you move down the tray without lifting the shutter of the delivery opening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount...

Page 89: ...crews 6 open two harness retainers 7 and disconnect two connectors 8 F 4 50 4 Insert your finger in the hole at the rear side of tray 1 9 push the tray lift motor gear 10 to the front to release the clutch and lift tray 1 9 When the tray lift motor gear clutch is released the tray drops by its own weight Therefore hold the tray with your hand when releasing the clutch Also be careful not to twist ...

Page 90: ...ening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate The tray falls by its own weight when the latch is released so be sure to hold the tray with hands F 4 52 1 Remove screw 1 and remove the stopper 2 F 4 53 2 Remove two screws 3 and disconnect two conne...

Page 91: ...ing be careful not to hook the grate shaped lower guide to the sensor flag arm on the delivery side F 4 55 4 2 2 8 Removing the Processing Tray 0004 4587 1 Unfasten four snap fasteners 1 and remove the sensor flag 3 from the stack delivery roller 2 Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily When fastening insert the boss of the sensor flag snap...

Page 92: ...lutch 12 and remove the clutch 12 6 Remove the E ring 14 and bushing 15 and remove the stack delivery roller F 4 59 7 Disconnect the connector 16 and remove harness from the clamp and edge saddle 17 8 Remove two screws 18 and pull out the processing tray 19 in the paper delivery direction When removing parts inside the processing tray be careful not to exert force on the aligning plate front rear ...

Page 93: ...he two return roller unit collars 4 inside 3 Unhook the swing pressure rack 5 from the swing unit center hook 4 Remove the belt on the gear 6 at the rear side of the swing unit and then pull out the swing unit 7 from the delivery direction The parallel pin 8 drops when the gear 6 is removed Be coreful not to loose it F 4 62 ...

Page 94: ...three screws 4 3 Remove the front cover 5 F 4 64 4 3 1 2 Removing the Rear Cover 0004 4579 1 Remove three screws 1 and remove the rear cover 2 F 4 65 4 3 1 3 Removing the Left Upper Cover 0004 4580 1 Remove two screws 1 2 With the upper door 2 open remove the left upper cover 3 by tilting to the right F 4 66 When replacing hook the two claws 4 of the left upper cover to the steel plate 1 2 3 4 5 2...

Page 95: ...while the stack delivery gate 2 of the delivery opening is lifted covered and then move down the tray If you move down the tray without lifting the shutter of the delivery opening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate The tray falls by its own w...

Page 96: ...ist the tray cable when installing F 4 73 4 3 1 6 Removing the Tray 2 0004 4583 When you attach or remove the tray please be sure to raise the shutter 1 release the latch 3 on the rear surface of the tray while the stack delivery gate 2 of the delivery opening is lifted covered and then move down the tray If you move down the tray without lifting the shutter of the delivery opening the stack deliv...

Page 97: ...ft tray 2 5 When the tray lift motor gear clutch is released the tray drops by its own weight Therefore hold the tray with your hand when releasing the clutch Also be careful not to twist the tray cable when installing F 4 76 4 3 1 7 Removing the Grate shaped Lower Guide 0004 4584 1 Remove ten screws 1 and remove the grate shaped lower guide 2 When replacing be careful not to hook the grate shaped...

Page 98: ...ing tray side F 4 78 2 Remove the stack delivery roller front side E ring 4 gear 5 parallel pin 6 E ring 7 and bushing 8 The parallel pin 6 drops when the gear 5 is removed Be careful not to loose it F 4 79 3 Remove all finisher controller PCB connectors 9 4 Remove four screws 10 Remove the screw 11 securing the ground wire and remove the finisher controller PCB 12 F 4 80 5 Release the claw 13 of ...

Page 99: ...side the processing tray be careful not to exert force on the aligning plate front rear or the rear end stopper plate F 4 82 4 3 2 Tray 1 4 3 2 1 Removing the Front Cover 0004 8072 1 Remove screw 1 and remove the foot cover 2 F 4 83 2 Open the front door 3 and remove three screws 4 3 Remove the front cover 5 F 4 84 4 3 2 2 Removing the Rear Cover 0004 4551 1 Remove three screws 1 and remove the re...

Page 100: ...ure to raise the shutter 1 release the latch 3 on the rear surface of the tray while the stack delivery gate 2 of the delivery opening is lifted covered and then move down the tray If you move down the tray without lifting the shutter of the delivery opening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount it while paying attention so as not to lose ...

Page 101: ...crews 6 open two harness retainers 7 and disconnect two connectors 8 F 4 91 4 Insert your finger in the hole at the rear side of tray 1 9 push the tray lift motor gear 10 to the front to release the clutch and lift tray 1 9 When the tray lift motor gear clutch is released the tray drops by its own weight Therefore hold the tray with your hand when releasing the clutch Also be careful not to twist ...

Page 102: ... front door 3 and remove three screws 4 3 Remove the front cover 5 F 4 94 4 3 3 2 Removing the Rear Cover 0004 4558 1 Remove three screws 1 and remove the rear cover 2 F 4 95 4 3 3 3 Removing the Left Upper Cover 0004 4559 1 Remove two screws 1 2 With the upper door 2 open remove the left upper cover 3 by tilting to the right 1 2 3 4 5 2 1 ...

Page 103: ... If you move down the tray without lifting the shutter of the delivery opening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate The tray falls by its own weight when the latch is released so be sure to hold the tray with hands F 4 98 1 Remove screw 1 and r...

Page 104: ...en installing F 4 102 4 3 3 5 Removing the Tray 2 0004 4565 When you attach or remove the tray please be sure to raise the shutter 1 release the latch 3 on the rear surface of the tray while the stack delivery gate 2 of the delivery opening is lifted covered and then move down the tray If you move down the tray without lifting the shutter of the delivery opening the stack delivery gate comes off f...

Page 105: ...nt to release the clutch and lift tray 2 5 When the tray lift motor gear clutch is released the tray drops by its own weight Therefore hold the tray with your hand when releasing the clutch Also be careful not to twist the tray cable when installing F 4 105 4 3 4 Buffer Roller 4 3 4 1 Removing the Front Cover 0004 8075 1 Remove screw 1 and remove the foot cover 2 F 4 106 2 Open the front door 3 an...

Page 106: ...Left Upper Cover 0004 4619 1 Remove two screws 1 2 With the upper door 2 open remove the left upper cover 3 by tilting to the right F 4 109 When replacing hook the two claws 4 of the left upper cover to the steel plate F 4 110 4 3 4 4 Removing the Upper Door 0004 4620 1 Open the upper door 1 and unhook the two hooks 2 2 Remove screw 3 and remove the upper door 1 3 4 5 2 1 ...

Page 107: ...d remove two buffer rollers 4 F 4 112 4 3 5 Return Roller 4 3 5 1 Removing the Front Cover 0004 8076 1 Remove screw 1 and remove the foot cover 2 F 4 113 2 Open the front door 3 and remove three screws 4 3 Remove the front cover 5 F 4 114 4 3 5 2 Removing the Rear Cover 0004 4629 1 Remove three screws 1 and remove the rear cover 2 1 2 3 4 5 ...

Page 108: ...1 Lower tray 1 below the grate shaped upper guide 2 For how the tray is moved see the steps under Removing the Tray 1 2 Remove five screws 3 and remove the grate shaped upper guide 2 F 4 118 4 3 5 5 Removing the Tray 1 0004 4636 When you attach or remove the tray please be sure to raise the shutter 1 release the latch 3 on the rear surface of the tray while the stack delivery gate 2 of the deliver...

Page 109: ... However if the grate shaped upper guide is removed this step is not necessary F 4 120 2 Remove screw 4 and remove the stopper 5 F 4 121 3 Remove two screws 6 open two harness retainers 7 and disconnect two connectors 8 F 4 122 4 Insert your finger in the hole at the rear side of tray 1 9 push the tray lift motor gear 10 to the front to release the clutch and lift tray 1 9 When the tray lift motor...

Page 110: ...ening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate The tray falls by its own weight when the latch is released so be sure to hold the tray with hands F 4 124 1 Remove screw 1 and remove the stopper 2 F 4 125 2 Remove two screws 3 and disconnect two con...

Page 111: ...ng be careful not to hook the grate shaped lower guide to the sensor flag arm on the delivery side F 4 127 4 3 5 8 Removing the Processing Tray 0004 4645 1 Unfasten four snap fasteners 1 and remove the sensor flag 3 from the stack delivery roller 2 Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily When fastening insert the boss of the sensor flag snap...

Page 112: ...E ring 14 and bushing 15 and remove the stack delivery roller F 4 131 7 Disconnect the connector 16 and remove harness from the clamp and edge saddle 17 8 Remove two screws 18 and pull out the processing tray 19 in the paper delivery direction When removing parts inside the processing tray be careful not to exert force on the aligning plate front rear or the rear end stopper plate F 4 132 4 3 5 9 ...

Page 113: ...ogether with collar 3 Separate the return roller and collar Note the direction when installing the return roller Front side Black Rear side White The paper will not stack properly if it is installed in the wrong direction F 4 133 4 3 6 Return Roller Unit 4 3 6 1 Removing the Front Cover 0004 8078 1 Remove screw 1 and remove the foot cover 2 F 4 134 2 Open the front door 3 and remove three screws 4...

Page 114: ...1 Lower tray 1 below the grate shaped upper guide 2 For how the tray is moved see the steps under Removing the Tray 1 2 Remove five screws 3 and remove the grate shaped upper guide 2 F 4 139 4 3 6 5 Removing the Tray 1 0004 4663 When you attach or remove the tray please be sure to raise the shutter 1 release the latch 3 on the rear surface of the tray while the stack delivery gate 2 of the deliver...

Page 115: ... However if the grate shaped upper guide is removed this step is not necessary F 4 141 2 Remove screw 4 and remove the stopper 5 F 4 142 3 Remove two screws 6 open two harness retainers 7 and disconnect two connectors 8 F 4 143 4 Insert your finger in the hole at the rear side of tray 1 9 push the tray lift motor gear 10 to the front to release the clutch and lift tray 1 9 When the tray lift motor...

Page 116: ...ening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate The tray falls by its own weight when the latch is released so be sure to hold the tray with hands F 4 145 1 Remove screw 1 and remove the stopper 2 F 4 146 2 Remove two screws 3 and disconnect two con...

Page 117: ...ve ten screws 1 and remove the grate shaped lower guide 2 When replacing be careful not to hook the grate shaped lower guide to the sensor flag arm on the delivery side F 4 148 4 3 6 8 Removing the Stapler 0004 4669 1 Pull out the stapler remove screw 1 and remove the PCB cover 2 F 4 149 2 Release the claw 3 and remove the PCB 4 3 Disconnect three connectors 5 4 Remove screw 6 and remove the stapl...

Page 118: ...se when unfastening because the sensor flag arm can break easily When fastening insert the boss of the sensor flag snap fastener in the hole on the processing tray side F 4 152 2 Remove the stack delivery roller front side E ring 4 gear 5 parallel pin 6 E ring 7 and bushing 8 The parallel pin 6 drops when the gear 5 is removed Be careful not to loose it F 4 153 3 Remove all finisher controller PCB...

Page 119: ... careful not to exert force on the aligning plate front rear or the rear end stopper plate F 4 156 4 3 6 10 Removing the Swing Unit 0004 4673 1 Remove screw 1 and pull up the swing pressure guide 2 F 4 157 2 Remove two E rings 3 at the joint between the swing unit and the return roller unit and then slide the two return roller unit collars 4 inside 3 Unhook the swing pressure rack 5 from the swing...

Page 120: ...6 11 Removing the Return Roller Unit 0004 4677 1 Remove the return roller unit front side connector 1 and remove the clamp 2 from the harness 2 Remove two screws 3 and pull out the return roller unit 4 from the front side F 4 159 ...

Page 121: ... 4 4 1 1 2 Removing the Finisher Controller PCB 0004 4683 1 Disconnect all connectors 1 on the finisher controller PCB 2 Remove four screws 2 and remove the finisher controller PCB 3 F 4 161 4 4 2 Static Charge Eliminator 1 4 4 2 1 Removing the Front Cover 0004 8080 1 Remove screw 1 and remove the foot cover 2 F 4 162 2 Open the front door 3 and remove three screws 4 3 Remove the front cover 5 2 1...

Page 122: ...r door 2 open remove the left upper cover 3 by tilting to the right F 4 165 When replacing hook the two claws 4 of the left upper cover to the steel plate F 4 166 4 4 2 4 Removing the Grate shaped Upper Guide 0004 4700 1 Lower tray 1 below the grate shaped upper guide 2 For how the tray is moved see the steps under Removing the Tray 1 2 Remove five screws 3 and remove the grate shaped upper guide ...

Page 123: ...he shutter of the delivery opening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate The tray falls by its own weight when the latch is released so be sure to hold the tray with hands F 4 168 1 Remove screw 1 and remove the steel plate 2 and slide guide 3 H...

Page 124: ...en installing F 4 172 4 4 2 6 Removing the Tray 2 0004 4703 When you attach or remove the tray please be sure to raise the shutter 1 release the latch 3 on the rear surface of the tray while the stack delivery gate 2 of the delivery opening is lifted covered and then move down the tray If you move down the tray without lifting the shutter of the delivery opening the stack delivery gate comes off f...

Page 125: ...ft tray 2 5 When the tray lift motor gear clutch is released the tray drops by its own weight Therefore hold the tray with your hand when releasing the clutch Also be careful not to twist the tray cable when installing F 4 175 4 4 2 7 Removing the Grate shaped Lower Guide 0004 4705 1 Remove ten screws 1 and remove the grate shaped lower guide 2 When replacing be careful not to hook the grate shape...

Page 126: ...not to damage the flag 8 F 4 178 5 Turn the stapler over disconnect two connectors 9 remove two screws 10 and remove the stapler from the stapler base F 4 179 4 4 2 9 Removing the Processing Tray 0004 4708 1 Unfasten four snap fasteners 1 and remove the sensor flag 3 from the stack delivery roller 2 Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily Wh...

Page 127: ...move the finisher controller PCB 12 F 4 182 5 Release the claw 13 of the stack delivery roller rear side clutch 12 and remove the clutch 12 6 Remove the E ring 14 and bushing 15 and remove the stack delivery roller F 4 183 7 Disconnect the connector 16 and remove harness from the clamp and edge saddle 17 8 Remove two screws 18 and pull out the processing tray 19 in the paper delivery direction Whe...

Page 128: ... Pull out the static charge eliminator at the center of the swing unit from the bottom 4 Remove the four claws 4 securing the delivery side static charge eliminator and remove the two static charge eliminators 5 F 4 186 4 4 3 Static Charge Eliminator 2 4 4 3 1 Removing the Inlet Static Charge Eliminator 0004 4713 1 Open the upper door and unhook the hook linking the upper door and inlet upper guid...

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Page 130: ...Chapter 5 Maintenance ...

Page 131: ......

Page 132: ...1 4 E519 Gear change motor error 5 6 5 4 1 5 E530 Front aligning plate motor error 5 7 5 4 1 6 E531 Staple motor error 5 7 5 4 1 7 E532 Stapler shift motor error 5 7 5 4 1 8 E535 Swing motor error 5 8 5 4 1 9 E537 Rear aligning plate motor error 5 8 5 4 1 10 E540 Tray 1 shift motor error 5 9 5 4 1 11 E542 Tray 2 shift motor error 5 9 5 4 1 12 E584 Stack ejection motor error 5 9 5 5 Outline of Elec...

Page 133: ......

Page 134: ...Chapter 5 5 1 5 1 User Maintenance 5 1 1 User Maintenance Finisher Unit 0003 4569 T 5 1 No Item Timing 1 Staple replacement When prompted indicator on host machine control panel ...

Page 135: ...use of wear or tear during the machine s warranty period Replace them as necessary T 5 2 As of May 2003 N o Name No Quantit y Approx life Remark 1 Stapler FM2 0665 000 1 500 000 times 1 cartridge lasts approximately 5 000 times 2 Delibery static chargeeliminator L FC5 3667 000 1 1 000 000 sheets 3 Delibery static charge eliminator R FC5 5571 000 1 1 000 000 sheets 4 Inlet static charge eliminator ...

Page 136: ...inisher Unit 0003 4575 Does not have parts that must be serviced on a periodical basis 7 Return roller Rear FC5 3457 000 1 1 000 000 sheets Color White 8 Return roller Front FC5 6873 000 1 1 000 000 sheets Color Black As of May 2003 N o Name No Quantit y Approx life Remark ...

Page 137: ...ignment plate against the paper When SW101 is pressed alignment plate moves 0 42 mm forward When SW102 is pressed alignment plate moves 0 42 mm backward 7 When adjustment is complete remove paper and press SW103 on the finisher controller PCB once to store the adjustment in memory 8 Turn off all bits of finisher controller PCB SW104 9 Turn off the power of the host machine and install the rear cov...

Page 138: ...correct insert a sheet of paper between the aligning plates and push it against the stopper push the far end edge of the paper to the rear aligning plate and press SW103 once stapling action store adjustment value and proceed to step 11 9 To adjust the staple position press SW101 or SW102 on the finisher controller PCB and adjust the staple position When SW101 is pressed staple position moves 0 49...

Page 139: ...S End 2 Does it improve when the finisher controller PCB are replaced YES End 5 4 1 3 E514 Rear end assist motor error 0003 4592 Rear end assist guide home position sensor PI39 1 Check the rear end assist guide home position sensor Does the sensor operate normally NO Replace the sensor Wiring 2 Is the wiring between the finisher controller PCB and rear end assist motor normal NO Repair the wiring ...

Page 140: ...iring between the finisher controller PCB and front aligning plate motor normal NO Repair the wiring Front aligning plate 3 Is there any mechanical trapping in the path of the aligning plate YES Repair the mechanism Front aligning plate motor M33 Finisher controller PCB 4 Does it improve when the front aligning plate motor is replaced YES End NO Replace the finisher controller PCB 5 4 1 6 E531 Sta...

Page 141: ...he wiring Swing mechanism 3 Is there any abnormality in the swing machanism YES Repair the swing mechanism Swing motor M36 Finisher controller PCB 4 Does it improve when the swing motor is replaced YES End NO Replace the finisher controller PCB 5 4 1 9 E537 Rear aligning plate motor error 0003 4585 Rear aligning plate home position sensor PI37 1 Check the rear aligning plate home position sensor D...

Page 142: ... 3 Do the sensors operate normally NO Replace the tray 2 shift area sensor PCB Wiring 2 Is the wiring between the finisher controller PCB and tray 2 shift motor nor mal NO Repair the wiring Tray up down mechanism 3 Is there any abnormality in the tray up down mechanism YES Repair the tray up down mechanism Tray 2 shift motor M38 Finisher controller PCB 4 Does it improve when the tray 2 shift motor...

Page 143: ...ter 5 5 10 Stack ejection motor M32 Shutter clutch CL31 Finisher controller PCB 4 Does it improve when the stack ejection motor and shutter clutch are replaced YES End NO Replace the finisher controller PCB ...

Page 144: ... T 5 3 Name Notation Function Photo interrupter PI31 Detects upper cover open close PI32 Detects front cover open close PI33 Detects paper in inlet PI34 Detects paper in vertical path PI35 Detects swing guide HP PI39 PI36 PI34 PI38 PI35 PI49 PI31 PI48 PI45 PI42 PI41 PI43 PI33 PI37 PI40 PI46 PI32 ...

Page 145: ...processing tray PI39 Detects rear end assist HP PI40 Detects stapler HP PI41 Detects paper surface PI42 Detects paper on tray 1 PI43 Detects paper on tray 2 PI45 Detects shutter HP PI46 Detects stapler alignment interference PI48 Detects paper surface on tray 2 PI49 Detects gear change HP Name Notation Function ...

Page 146: ... 2 Microswitches Finisher Unit 0003 4604 F 5 4 T 5 4 Name Notation Function Micro switch MS31 Detects front cover close MS32 Detects swing guide open MS33 Detects tray 1 MS34 Detects swing guide open MS33 MS31 MS32 MS34 ...

Page 147: ...r Unit 0003 4605 F 5 5 T 5 5 Name Notation Function Solenoid SL31 Inlet roller separation solenoid SL32 Buffer roller separation solenoid SL33 1st delivery roller separation solenoid SL34 Buffer rear end holding solenoid SL31 SL32 SL33 SL34 ...

Page 148: ...6 F 5 6 T 5 6 Name Notation Function Motor M31 Inlet motor M32 Stack ejection motor M33 Aligning plate front motor M34 Aligning plate rear motor M35 Stapler shift motor M36 Swing motor M37 Tray 1 shift motor M31 M39 M35 M38 M41 M37 M36 M32 M34 M33 M40 ...

Page 149: ... 5 Clutches Finisher Unit 0003 4607 F 5 7 T 5 7 M38 Tray 2 shift motor M39 Rear end assist motor M40 Gear change motor M41 Stapler motor Name Notation Function Clutch CL31 Shutter clutch Name Notation Function CL31 CL32 ...

Page 150: ... 5 5 6 PCBs Finisher Unit 0003 4608 F 5 8 T 5 8 CL32 Stack ejection lower roller clutch Referen ce Name 1 Finisher controller PCB 2 Stapler PCB1 3 Stapler PCB2 4 Tray1 driver PCB Name Notation Function 1 2 3 4 5 7 6 ...

Page 151: ...Chapter 5 5 18 5 Tray2 driver PCB 6 Tray1 shift area sensor PCB 7 Tray2 shift area sensor PCB Referen ce Name ...

Page 152: ...5 9 T 5 9 Switch Switch Function SW101 Used for making adjustments to the alignment position stapling position SW102 Used for making adjustments to the alignment position stapling position SW103 Used to start operation for alignment position adjustment stapling position adjustment SW104 Used to start operation for alignment position adjustment stapling position adjustment 1 13 J708 4 1 5 1 1 9 1 7...

Page 153: ...der PCB FY9 2034 1 When to Use the Downloader PCB The downloader PCB is used when upgrading the CPU IC101 of the Finisher Controller PCB 2 Member part of the downloader PCB F 5 10 T 5 10 No Description Function 1 START STOP key A key to be pressed when you start or stop download 2 LOAD LED To be lit when download is available 3 Model LED To be lit when the Finisher is connected 4 Power LED To be l...

Page 154: ...vice Support Tool bpchost exe 3 Select Controlling Data F 5 11 5 RS 232C cable straight full wiring 9 pins A cable to connect the downloader PCB and a PC Be sure to connect the cable in a way that its ferrite core comes to the PC side 6 Cable A 9 pins Length approx 70cm A cable to connect the downloader PCB and other products 7 Cable B 9 pins Length approx 50cm A cable to connect the downloader PC...

Page 155: ...12 5 Select Register from New ROM folder In response the data will be registered and the data inside the NewROM folder will be deleted F 5 13 b Connection to the Finisher 1 Turn off the power of the host machine 2 Remove the rear cover of the Finisher ...

Page 156: ...wer LED on the circuit board is lit c Download The error code E713 might occur during download It does not affect the download operation and its results 1 Start up the Service Support Tool C ProgramFiles Service Support Tool bpchost exe 2 Select Downloading Uploading F 5 14 3 Press the START STOP key LOAD LED is lit 4 Select the Finisher When the model name you selected is highlighted press the Co...

Page 157: ...Chapter 5 5 24 F 5 15 5 Follow the instructions on the screen to prepare for downloading A press on OK will bring up the next screen F 5 16 6 Select the version of the ROM to download ...

Page 158: ...Chapter 5 5 25 F 5 17 7 Press Start so that the computer and the downloaded PCB will start downloading the program F 5 18 8 If downloading ended normally press OK ...

Page 159: ...F 5 19 9 End the session as instructed on the screen F 5 20 5 Release of Connection 1 Press the START STOP key LOAD LED is turned off 2 Turn off the power of the host machine 3 Disconnect the cable B from the Finisher ...

Page 160: ...Chapter 5 5 27 4 Mount the rear cover to the Finisher 5 Turn on the power of the host machine ...

Page 161: ...tion Composition Remarks 1 Vic Clean Cleaning e g glass plastic rubber parts external covers Hydrocarbon fluori ne family Alcohol Surface activating agent Water Do not bring near fire Procure locally Isopropyl alcohol may be substituted 2 Lubricant Sliding units Silicone oil MOLYKOTE EM30 L ...

Page 162: ...Chapter 6 Error Code ...

Page 163: ......

Page 164: ...6 2 6 2 3 Stapler safety protection function activated 6 3 6 2 4 Stack tray overstacking 6 3 6 2 5 Stapler staple jam 6 4 6 3 Service Error Code 6 5 6 3 1 E500 6 5 6 3 2 E505 6 5 6 3 3 E514 6 5 6 3 4 E519 6 6 6 3 5 E530 6 6 6 3 6 E531 6 7 6 3 7 E532 6 7 6 3 8 E535 6 7 6 3 9 E537 6 8 6 3 10 E540 6 8 6 3 11 E542 6 9 6 3 12 E584 6 9 ...

Page 165: ......

Page 166: ...quipped with a mechanism to check the machine condition as needed when it detects a fault the machine communicates the fact to the host machine in the form of a code and a detail code The host machine indicates the code on its control panel The detail code may be checked in the host machine s service mode ...

Page 167: ... set Always monitored The staple motor M41 and stapler shift motor M35 operation prohibited Set the stapler Error Descript ion Condition Detection timing Machine operation Resetting Staple is absent The staple cartridge has run out of staples Always monitored Normal operation can be continued However whether to operate or not depends on the instruction from the host machine Replace the staple cart...

Page 168: ...tion was activated When starting staple operation Stop staple motor M41 Check stapler mechanism and move the stapler to where the staple alignment interference sensor PI46 goes off Error Descript ion Condition Detection timing Machine operation Resetting Stack tray overstac king The number of sheets on the ejection tray has exceeded the stackable sheet or set count After ejecting the sheet set exc...

Page 169: ...ion timing Machine operation Resetting Stapler staple jam Staple could not be positioned correctly When positioning staple Normal operation can be continued However whether to operate or not depends on the instruction from the host machine Check staple cartridge and repeat staple positioning ...

Page 170: ... timing E505 0001 Backup RAM The checksum for the finisher controller PCB has an error when the power is turned on Code Detail Error Description Detection timing E514 0001 Rear end assist motor M39 Rear end assist homeposition sensor PI39 The stapler does not leave the rear end assist home position when the rear end assist motorhas been driven for 3 seconds 0002 The stapler does not return to the ...

Page 171: ... not leave the gear changehome position when the gear change motorhas been drive for 387 pulses Code Detail Error Description Detection timing E530 0001 Aligning plate frontmotor M33 Aligning plate fronthome position sensor PI36 The aligning plate does not return to aligning plate front home position sensor when the alignment plate front motor has been driven for 4 seconds 0002 The aligning plate ...

Page 172: ...on Detection timing E532 0001 Stapler shift motor M35 Stapler shift homeposition sensor P140 The stapler does not return to the stapler shift home position when the stapler shift motor has been driven for 20 seconds 0002 The stapler does not leave the stapler shifthome position when the stapler shift motor hasbeen driven for 5 seconds Code Detail Error Description Detection timing E535 0001 Swing ...

Page 173: ...ent plate rear motor has been driven for 4 seconds 0002 The aligning plate does not leave the aligning plate rear home position sensor when the alignment plate rear motor has been driven for 4 seconds Code Detail Error Description Detection timing E540 0001 Tray 1 shift motor M37 Tray 1 shift area sensor PCB If the tray does not return to home position when the tray 1 shift motor is driven for 20 ...

Page 174: ...ds 0002 If the tray does not move to other area when tray 2 shift motor is driven for 4 seconds Code Detail Error Description Detection timing E584 0001 Stack ejection motor M32 Shutter open close clutch CL31 Shutter home position sensor PI45 The stapler does not return to the shutter home position when the stack ejection motor has been driven for 3 seconds 0002 The stapler does not leave the shut...

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Page 176: ...Nov 27 2003 ...

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