Can-Am OUTLANDER 6x6 2021 Series Operator'S Manual Download

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MAINTENANCE PROCEDURES

Engine Coolant Replacement

Cooling System Draining

Remove the gauge support.

219001854-001_a

Step 1: Pull up
Step 2: Slide

Remove the coolant reservoir cap.

WARNING

To avoid potential burns, do not
remove the pressure cap if the en-
gine is hot.

vmo2012-012-042_a

1. Engine coolant reservoir cap

Unscrew the coolant drain plug and
drain the coolant into a suitable con-
tainer.

vmo2012-012-058_b

1. Coolant drain plug

NOTE:

Do not unscrew the coolant

drain plug completely.

650 Models

Disconnect the lower radiator hose
and drain the remaining coolant into a
suitable container.

NOTE:

Take note of the position of the

hose clamp on the lower radiator hose
at the radiator.

Reinstall radiator hose as noted prior to
removal.

All Models

Reinstall cooling system drain plug
with a new sealing ring.

Tighten the coolant drain plug to speci-
fication.

TIGHTENING TORQUE

Cooling

system drain

plug

9 N•m to 11 N•m

(80 lbf•

to 97 lbf•

)

Bleed cooling system, refer to

COOL-

ING SYSTEM FILLING AND BLEED-
ING

Cooling System Filling and Bleeding

1. Unscrew bleed screws above both

front and rear cylinders.

______________

129

Summary of Contents for OUTLANDER 6x6 2021 Series

Page 1: ... It contains important safety information Minimum recommended age Operator 16 years old Keep this Operator s Guide in the vehicle OPERATOR S GUIDE 2021 WARNING 2 1 9 0 0 2 1 4 6 Original Instructions Includes Safety Vehicle and Maintenance Information ...

Page 2: ...ating servicingand maintaining an off road vehicle can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wa...

Page 3: ...s brp com Português Este manual pode estar disponível em seu idioma Fale com sua concessionária ou visite o site www operatorsguides brp com Suomi Käyttöohjekirja voi olla saatavissa omalla kielelläsi Tarkista jälleenmyyjältä tai käy osoitteessa www operatorsguides brp com Svenska Denna bok kan finnas tillgänglig på ditt språk Kontakta din återförsäljare eller gå till www operatorsguides brp com 本...

Page 4: ...s should receive training from a certified instructor For more information about ATV safety contact an authorized Can Am dealer to find out about available training courses nearest you In the United States call the Specialty Vehicle Institute of America SVIA at 1 800 887 2887 or in Canada the Canada Safety Council CSC at 1 613 739 1535 Safety Messages The types of safety messages what they look li...

Page 5: ...formation contained in this doc ument are correct at the time of publi cation However BRP maintains a pol icy of continuous improvement of its products without imposing upon itself any obligation to install them on prod ucts previously manufactured Due to late changes some differences be tween the manufactured product and the descriptions and or specifications in this guide may occur BRP reserves ...

Page 6: ...ing Gear 46 Carrying a Passenger 46 Recreational Riding 47 Environment 47 Design Limitation 48 Off Road Operation 48 Riding Techniques 48 MOVING LOADS AND DOING WORK 60 Working with your Vehicle 60 Carrying Loads 60 Hauling a Load If Equipped with Hitch 64 Pulling a Trailer If Equipped with Hitch 64 IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES 66 Hang Tag 66 Vehicle Safety Labels 67 Compliance...

Page 7: ... 13 Recovery Hook 97 EQUIPMENT IF AVAILABLE ON YOUR MODEL 98 1 Flat Bed 98 2 Side Wall 98 3 Farmer 101 FUEL 104 Fuel Requirements 104 Vehicle Fueling Procedure 104 BREAK IN PERIOD 106 Operation During Break In 106 BASIC PROCEDURES 107 Starting the Engine 107 Waking Up the Electrical System 107 Operating the Shift Lever 107 Stopping the Engine and Parking the Vehicle 107 SPECIAL PROCEDURES 109 What...

Page 8: ...lter 126 Radiator 127 Engine Coolant 128 Muffler Spark Arrester 130 CVT Air Filter 131 Gearbox Oil 132 Throttle Cable 134 Spark Plugs 136 CVT Cover 137 Installing the CVT Cover 137 Drive Belt 138 Drive and Driven Pulleys 139 Battery 139 Fuses 140 Lights 141 Drive Shaft Boot and Protector 142 Wheel Bearing 143 Wheels and Tires 143 Steering 144 Suspension 144 Brakes 145 VEHICLE CARE 147 Post Operati...

Page 9: ...170 MULTIFUNCTION GAUGE MESSAGES 174 WARRANTY BRP LIMITED WARRANTY USA AND CANADA 2021 CAN AM ATV 176 US EPA EMISSION RELATED WARRANTY 179 BRP INTERNATIONAL LIMITED WARRANTY 2021 CAN AM ATV 182 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA THE COMMONWEALTH OF THE INDEPENDENT STATES AND TURKEY ECONOMIC AREA 2021 CAN AM ATV 186 MAINTENANCE RECORDS 191 CUSTOMER INFORMATION PRIVACY INFORMATION 1...

Page 10: ...TABLE OF CONTENTS 8 _______________ ...

Page 11: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 9 ...

Page 12: ...these instructions Use only an approved red gasoline container to store fuel Never fill the gasoline container in the vehicle cargo bed or on the ve hicle an electrical static discharge may ignite the fuel For refueling strictly adhere to in structions in FUEL Never start or operate the engine if the fuel cap is not properly installed Gasoline is poisonous and can cause injury or death Never sipho...

Page 13: ...nd other required riding gears Refer to RIDING GEAR in RIDING THE VEHICLE for detailed information Never use this vehicle if you are tired ill or with drugs or alcohol Your reaction time and judgement is greatly affected under these conditions Never attempt wheelies jumps or other stunts Never operate at excessive speeds Always go at a speed that is proper for the terrain visibility and operating ...

Page 14: ...ou operate in reverse When it is safe to proceed in reverse go slowly Take into account that on a 2 UP model the passenger can obstruct your view BRP recommends sitting on your ATV when operating in reverse Avoid stand ing up Your weight could shift forward against throttle lever causing an unex pected acceleration and may lead to a loss of control Never exceed the stated load limits for this vehi...

Page 15: ...en riding with a passenger Allow greater distance for braking Never carry passenger on a 2 UP model if the passenger seat is not installed Never carry more than one 1 passenger Do not allow passenger to sit any where else than the designated passenger seat Never carry a passenger if you judge his ability or judgement insufficient to con centrate on the terrain conditions and adapt accordingly Neve...

Page 16: ...uction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginners and inexperienced operators should complete a training course They should then regularly practice the skills learned during the course as well as the operating techniques de...

Page 17: ...ere injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD No one under 16 should operate this vehicle 2 2 UP Models Only 219001923 071_a ________ SAFETY INFORMATION ________ 15 ...

Page 18: ...e footrests and his hands on grab handles at all times when he is seated on the vehicle 1 UP Models Only WARNING POTENTIAL HAZARD Carrying a passenger on this vehicle WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides...

Page 19: ...m to you and or your passengers HOW TO AVOID THE HAZARD Never carry more than one 1 passenger Even with a long seat that pro vides unrestricted operator movement the vehicle is not designed nor intended to carry more than one 1 operator and one 1 passenger The passenger must use the designated passenger s seat when he is seated on the vehicle with feet firmly planted on footrests and always hold o...

Page 20: ...assenger could Impair vehicle stability which could lead to a loss of control Result in injury to passenger s from impact on hard surfaces Cause an accident resulting in harm to you and or your passenger s HOW TO AVOID THE HAZARD Never allow any passenger to sit on front or rear racks on this vehicle 18 _______ SAFETY INFORMATION ________ ...

Page 21: ... off road use only not foruse on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces including sidewalks driveways parking lots and streets ________ SAFETY INFORMATION ________ 19 ...

Page 22: ...ways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states it is illegal to operate this vehicle on public streets roads and highways 20 _______ SAFETY INFORMATION ________ ...

Page 23: ...jury or death in the event of an accident Riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident Riding without protective gear increases the chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shiel...

Page 24: ... to fall off 2 UP models Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD The operator and the passenger 2 UP models should never use this vehi cle with drugs or alcohol 22 _______ SAFETY INFORMATION ________ ...

Page 25: ...an accident HOW TO AVOID THE HAZARD Always travel at a speed which is appropriate for the terrain visibility and operating conditions and your experience On 2 UP models the vehicle handling stability and braking distance may be affected when riding with a passenger Safely reduce speed when riding with a passenger Allow greater distance for braking ________ SAFETY INFORMATION ________ 23 ...

Page 26: ...eelies or jumps Do not try to show off WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your vehicle prior to ride to make sure the vehicle is in safe operating condition Always follow the maintenance schedule described...

Page 27: ...grab handles for the passenger 2 UP models or feet from the footrests during opera tion WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehi cle or could cause you to lose your balance and fall off the vehicle If you re move a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO ...

Page 28: ...ult in the vehicle overturning passenger ejection 2 UPmodels or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle Do not forget on 2 UP models the operator is responsible for the safety of his passenger Safely reduce speed when riding with a passenger 26 _______ SAFET...

Page 29: ...passenger ejection 2 UP models HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain Do not forget on 2 UP models the operator is responsible for the safety of the passenger In doubt disembark him before operating ...

Page 30: ...ures for turning as described in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not forget on 2 UP models the operator is responsible for the safety of the passenger Never perform this maneuver Always remember that the vehicle handling stability and braking distance may be affected when riding with a passenger Do not turn at excessive speed 28 __...

Page 31: ...rate this vehicle on hills too steep for the vehicle or for your abili ties Practice with and without a passenger 2 UP models on smaller hills be fore attempting larger hills Always remember that on 2 UP models even if this vehicle can climb some steep hills it is not recommended to climb such hills with a passenger al ways disembark him before attempting this maneuver Show good judge ment _______...

Page 32: ...sible for the safety of the passenger In doubt disembark him before climbing hill Always remem ber that the vehicle handling stability and braking distance may be affected when riding with a passenger Never climb hills with excessively slippery or loose surfaces Shift your weight forward operator and passenger on 2 UP models Never open the throttle suddenly or make sudden gear changes The vehi cle...

Page 33: ...he terrain carefully before you start down any hill Do not forget on 2 UP models the operator is responsible for the safety of the passenger In doubt disembark him before going down hill Always re member that the vehicle handling stability and braking distance may be affected when riding with a passenger Shift your weight backward operator and passenger on 2 UP models Never go down a hill at high ...

Page 34: ...his Operator s Guide on level ground Be very careful when turning on any hill Never attempt this maneuver on 2 UP models when the passenger is on board Always disembark him before executing Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loose ...

Page 35: ... Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Operator and passenger 2 UP models must keep their weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake by pedal while rolling backwards Front wheels are braking only if 6x6 is switched on Apply the front brake by han...

Page 36: ...a check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees On 2 UP models the operator is responsible for the safety of his passenger In doubt disembark him before riding over obstacles Always remember that the vehicle handling and stability may be affected when riding with a passenger When you go over obstacles always follow proper procedures as described...

Page 37: ... AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On 2 UP models never slide or skid with passenger Always remember that the vehicle handling and stability may be affected when riding with a pas senger On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out...

Page 38: ...ident HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in deep water Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads 36 _______ SAFETY INFORMATION __...

Page 39: ... or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle When it is safe to proceed go slowly On 2 UP models take account that the passenger can obstruct your view ________ SAFETY INFORMATION ________ 37 ...

Page 40: ...improper or uneven tire pressure may cause loss of control tire blow outs tire to move around on its rim and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified in this Operator s Guide for this vehicle Always maintain proper tire pressure as described in this Operator s Guide Always replace wheels or tires that are damaged 38 _______ SAFETY IN...

Page 41: ...ll parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions If you have questions consult an authorized Can Am dealer NEVER install a passenger seat on 1 UP models or use the cargo area to carry a passenger Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limite...

Page 42: ... exceed the stated load capacity for this vehicle including operator and passenger 2 UP models as well as other loads and added acces sories Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater dis tance for braking Always follow the instructions in this Operator s Guide for carrying cargo or pulling a trailer 40 _______ SAF...

Page 43: ...AL HAZARD Transporting flammable or dangerous material can lead to explosions WHAT CAN HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport flammable or dangerous material ________ SAFETY INFORMATION ________ 41 ...

Page 44: ...Engine oil Check engine oil level Coolant Check coolant level Leaks Check for any leaks under vehicle Throttle lever Activate throttle lever several times to ensure it operates freely It must return to idle position when released Parking brake Apply parking brake and check if it operates properly Tires Check tire pressure and condition refer to SPECIFICATIONS and adjust according to load Wheels Ch...

Page 45: ...uspension and clean them properly Engine air filter Inspect and clean engine air filter CVT air filter Inspect and clean CVT air filter What to Do Before Starting the Engine Key ON ITEMS TO BE INSPECTED INSPECTION TO PERFORM Check operation of indicator lamps in multifunction gauge during first few seconds of key ON Multifunction gauge Check for messages on multifunction gauge Check operation and ...

Page 46: ...vidually The brakes must fully apply Lever and pedal must fully return when released Emergency engine stop switch Check that the emergency engine stop switch is working properly RF D E S S Post Check if D E S S post is working properly by pulling the D E S S key from the D E S S post and stopping the engine 44 _______ SAFETY INFORMATION ________ ...

Page 47: ...eneral opera tion of the vehicle before venturing into off road conditions Practice driving in a suitable area free of hazards and feel the response of each control Drive at low speeds Higher speeds require greater experience knowledge and suitable riding conditions Riding conditions vary from place to place Each is subject to weather conditions which may radically change from time to time and fro...

Page 48: ...ntangled in the vehicle or on tree branches and shrubs Depending on conditions anti fogging goggles or sunglasses may be required Different colored lenses available for goggles or sunglasses help you distinguish terrain variations Sunglasses should only be worn during the daytime Boots Long sturdy pants Gloves Long sleeves Rigid chin guard Eye protection Chest protector V00A0RN Approved helmet Car...

Page 49: ...from other riders Your judgment of speed ter rain conditions weather mechanical condition of your vehicle and the trust in judgment you have in others around you will help you make a better choice of appropriate safe distance This vehicle like any other motorized vehicle cannot stop on a dime Allow greater distance for braking On 2 UP models the vehicle handling stability and braking distance may ...

Page 50: ...pose The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance Off Road Operation The very nature of off road operation is dangerous Any terrain which has not been specially prepared to carry vehicles presents an inherent danger where angularity terrain substance and exact steepness are unpredictable The terrain itself presents a continual e...

Page 51: ...s outwards nor extend your feet out to assist in turning as they can be hit or be snagged on passing obstacles or may come into contact with the wheels Even though there is a suspension on this vehicle there are washboard or rough terrain conditions that will make you feel uncomfortable and can even cause a back injury Posting or riding in a crouched position will often be required Slow down and a...

Page 52: ...ever attempt donuts skids slides fishtails jumps or other stunts If vehicle starts to skid or slide steer in the direction of the skid or slide Never slam the brakes and lock the wheels Avoid paved surfaces This vehicle is not designed to operate on paved surfaces and is more likely to roll over If you must drive on pavement turn gradually go slowly and avoid abrupt acceleration and braking Avoid ...

Page 53: ... suited for paved road use Also this vehicle is not equipped with a rear differential rear wheels are always turning at the same speed For these reasons pavement may seriously affect the handling and control of the vehicle ________ SAFETY INFORMATION ________ 51 ...

Page 54: ...e the operation of the foot pedal will operate both front and rear brakes Reverse Operation When operating in reverse check that the path behind the vehicle is free of people or obstacles Proceed slowly and avoid sharp turns When riding on a 2 UP model take into account that the passenger can obstruct your view Disembark the passenger if necessary We recommend sitting on your ATV when operating in...

Page 55: ...ply the brake being careful not to slide put the parking brake Dismount on the left side then use the K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the vehicle toward the top of the hill then drive downhill Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels Do n...

Page 56: ...t ride over the crest of the hill at high speed Obstacles including sharp drop offs may exist The passenger should get on the vehicle only when the vehicle has returned to a safe location Vehicle Behaviors Due to configuration this vehicle has excellent climbing ability so much so that it is possible to tip over before traction is lost For example it is common to encounter terrain situations where...

Page 57: ...lly to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear Try to avoid steep inclines If you re not careful you could tip over when going down hills Vehicle Behaviors This vehicle can climb slopes that are steeper than it can safely descend There fore it is essential to ensure that a safe route exists to descend a slope before you climb it Side Hilling ...

Page 58: ...in seated at all times The operator is responsible for the safety of the passenger in doubt disembark the passenger before proceeding Drop Offs This vehicle will bottom out and usually stop if either the front or rear wheels are driven over a drop off If the drop is sharp or deep the vehicle will nose dive and tip over When riding on a 2 UP model the operator is responsible for the safety of the p...

Page 59: ...our route crosses frozen waterways make sure the ice is thick enough and sound enough to support the total weight of yourself your passenger 2 UP mod els the vehicle and its load Be ever watchful of open water it is a sure indication that the ice thickness will vary On 2 UP models the operator is responsible for the safety of the passenger in doubt do not attempt to cross Ice will also affect the ...

Page 60: ...and reflectors The depth of the snow cover may hide rocks tree stumps or other objects and if it is wet may totally impede the driveability as the vehicle becomes bogged down or completely looses traction in slushy snow Look far ahead and always be watchful of any visible clues that might indicate the presence of such obstacles In doubt steer clear Avoid driving on any frozen body of water before ...

Page 61: ... on loose stones or gravel is very similar to riding on ice They will affect the steering of vehicle possibly causing it to slide or tip over especially at high speeds resulting in operator and passenger ejection 2 UP models In addition braking distance may be affected Again the best advice is to slow down and be watchful of the conditions When you ride with a passenger 2 UP models slow down even ...

Page 62: ...se an accident WARNING The vehicle handling stability and braking distance are affected when load ing racks and using the vehicle Correct loading and weight distribution are therefore important Never overload tow or carry cargo improperly Always ensure the cargo is safely secured and properly distributed on the rack s before operating the vehicle Safely reduce speed according to terrain conditions...

Page 63: ...Cargo Rack NOTICE When loading or unloading do not exceed the weight limit of 45 kg 100 lb for front load Load cargo as low as possible a higher load can raise the vehicle s center of grav ity which can reduce stability Position cargo on the rack as evenly distributed as possible Secure the load on the cargo rack Do not secure cargo to the cage or other part of the vehicle If it is not properly se...

Page 64: ... that protrude side ways can get snagged or caught in bush branches or other obstacles Avoid cov ering and obstructing the brake lights with the cargo Ensure no cargo protrudes outside the box and that cargo will not interfere with your visibility or control of the vehicle Do not overload cargo bed MAXIMUM REAR CARGO LOADS LOWER CARGO BOX 318 kg 700 lb Evenly distributed REAR CARGO BED 273 kg 602 ...

Page 65: ...heavy loads especially on inclined sur faces Keep stabilizer bar locked on both sides when driving on flat terrain It will re duce the tilting of the vehicle on wind ing trails Tilting the Cargo Bed The cargo bed can be tilted to ease un loading Use release handle on right side of Cargo bed to unlock sfvmo2014 001 518_a 1 Cargo bed release handle NOTICE Always turn off engine when tilting the carg...

Page 66: ...lls Allow more distance for brak ing especially on inclined surfaces and when a passenger 2 UP models is on board Be careful not to skid or slide Pulling a Trailer If Equipped with Hitch NOTICE A BRP approved rear hitch plate must be properly in stalled on the vehicle for hauling trailers Riding this vehicle with a trailer sub stantially increases the risk of toppling especially on inclined slopes...

Page 67: ...railer it or its load may topple on you or others When hauling a trailer respect the ma ximum hauling capacity indicated on the label on the hitch and mentioned in SPECIFICATION Make sure there is at least some weight on the tongue ________ SAFETY INFORMATION ________ 65 ...

Page 68: ...ult in SE VERE INJURY or DEATH Follow all instructions and warnings Always wear ear protection Always use an approved helmet and protective gear Never use on public roads Never carry passengers on 1 UP models and NEVER carry more than one passenger on 2 UP models Never use with drugs or alcohol Improper ATV use can result in SEVERE INJURY or DEATH Improper ATV use can result in SEVERE INJURY or DE...

Page 69: ...ll ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov products passenger vehicle WARNING EN 704906872 DEC Vehicle Safety Labels Read and understand all the safety la bels on your vehicle These labels are affixed to the vehicle for the safety of the operator or by standers The safety labels on your vehicle shou...

Page 70: ...T ON PRODUCT LABELS CANADA UNITED STATES sfvmo2014 020 106_b vmo2015 023 107_a vmo2015 023 101_a sfvmo2013 002 004_a 219001964 003_a sfvmo2014 020 001_a vmo2015 023 505_a 68 _______ SAFETY INFORMATION ________ ...

Page 71: ...conditions require make sure passenger reads and understands this label and passenger safety label 8020 P a te n t w w w b rp c o m e n a b o u t b rp p a te n ts h tm l EN 704908020 DEC LABEL 1 EN_704905678_DEC LABEL 2 This VEHICLE MUST be stopped before shifting lever ALWAYS apply foot brake to shift from Park P and Neutral N 704905695 EN 704905695 DEC LABEL 3 EN_704906106_DEC LABEL 4 PASSENGER ...

Page 72: ...0 kg 1015 lb Including weight of rider s cargo accessories and trailer tongue weight ATV LOADING and TRAILER TOWING Cargo or passenger loading or trailer towing can affect stability and handling Load must be properly distributed on racks When loaded with cargo or towing a trailer reduce speed allow more distance to stop LOAD COLD TIRE PRESSURE FRONT 34 5 kPa 5 psi CENTER 34 5 kPa 5 psi REAR 34 5 k...

Page 73: ...460 kg 1 015 lb including weight of rider s cargo accessories and trailer tongue weight NEVER exceed the load capacity of 318kg 700 lb on the lower cargo box 704905308 EN 704905308 DEC LABEL 9 704904602 Locate and read operator s guide NEVER Carry a passenger on the cargo bed ALWAYS Secure locking handles using the safety pin Remove containers from vehicle before fueling 704904602 LABEL 10 _______...

Page 74: ... Ce véhicule est un véhicule tout terrain qui n est pas destiné a être utilisé sur les voies publiques 704905680 EN_704905680_DEC LABEL 13 7403 Improper loading of a trailer may cause loss of vehicle control resulting in severe injury or death Maximum towing mass unbraked or inertiabraked 750 kg 1654 lb Maximum tongue mass unbraked or inertiabraked 75 kg 165 lb 7406 EN 704907406 DEC LABEL 14 70490...

Page 75: ...erly install passenger seat or glove box in place before riding TO INSTALL PASSENGER SEAT Ensure that the latch lever is in the open position by pulling it towards the front of seat Using a forward motion insert both front tabs of the seat into the vehicle anchor housings Rotate downwards to engage the rear latch Close the latch lever by pushing it rearwards to secure the seat in position Check if...

Page 76: ...e ce VTT est conforme à la norme ANSI SVIA 1 2017 Standard EN 704907635 DEC EMISSION CONTROL INFORMATION EN EPA DEC TYPICAL EPA LABEL UNDER SEAT APPLICABLE WHEN EQUIVALENT TO A MODEL CERTIFIED TO US EPA STANDARDS Technical Information Labels 707800373 LOCATION UNDER SEAT vmo2015 023 500_a 704904604 1 Unlatch cover and gently lower cover Lift cover upwards Li 2 Pull and lower it 3 Pull off the midd...

Page 77: ...SH UP THE CARGO BED DESENGAGE THE RELEASE HANDLE AND PUSH DOWN THE CARGO BED 704 904 606 704904606 LABEL 2 ENGAGE THE RELEASE HANDLE AND PUSH UP THE CARGO BED DESENGAGE THE RELEASE HANDLE AND PUSH DOWN THE CARGO BED 704904607 704904607 LABEL 3 ________ SAFETY INFORMATION ________ 75 ...

Page 78: ... an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However Transport Canada cannot become involved in any in dividual problems between you your dealer or Bombardier Recreational Products Inc TO CONTACT TRANSPORT CANADA 819 994 3328 Gatineau Ottawa area or internationally Toll free 1 800 333 0510 in Canada Transport Canada ...

Page 79: ...VEHICLE INFORMATION _______________ 77 ...

Page 80: ...e of the handlebar The throttle lever controls the engine speed To increase or maintain vehicle speed press the throttle lever with your right thumb To decrease vehicle speed release the throttle lever 219001961 001_a TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate 78 ______________ ...

Page 81: ...on the shift lever when the vehicle is not in operation To engage parking brake Squeeze brake lever and maintain while moving lever lock Brake lever is now com pressed and applying all brakes 1 V07K02Y 2 TYPICAL 1 Brake lever lock 2 Press to apply parking brakes NOTE Locking lever can be adjusted in several positions WARNING Ensure when the parking brake is applied that the vehicle stays se curely...

Page 82: ... lever is used to change the gearbox position The shift lever has 5 positions SHIFT LEVER POSITIONS POSITION GEAR P Park R Reverse N Neutral H High range forward L Low range forward sfvmo2014 012 036 SHIFT PATTERN The vehicle must be stopped and brakes applied prior to selecting any gear NOTICE This gearbox is not de signed to shift while vehicle is mov ing P Park The park position locks the gearb...

Page 83: ...ifferent types of key programming Normal Performance Refer to your dealer for complete infor mation The vehicle is delivered with 1 perfor mance key NOTE Additional keys are available from your dealer as an accessory WARNING Rollovers tipovers collisions and loss of control resulting in seri ous injury or death are possible with the performance or normal key Using the normal key is not a substitut...

Page 84: ...1 Headlight switch 2 Emergency engine stop switch 3 Engine start button 4 Override DPS button if applicable Low High OFF Headlight Switch This switch is used to select either the headlights low or high beams or to turn lights OFF 219001733 003_a HEADLIGHT SWITCH FUNCTIONS 1 Lights OFF 2 Low beam and taillight 3 High beam and taillight Emergency Engine Stop Switch vmo2016 022 030_b TYPICAL 1 Emerge...

Page 85: ...e switch main function is to bypass the engine speed limiter in re verse operation by allowing maximum engine torque WARNING Only use the override to help get the vehicle unstuck from mud or other soft terrain Do not use the override for normal operation in reverse This would allow driving in reverse at excessive speeds and can increase the risk of losing con trol To engage the override function p...

Page 86: ...D position This switch selects 4 wheel drive or 6 wheel drive mode when the vehicle is stopped and the engine is running NOTICE The vehicle must be stopped to engage or disengage 4WD 6WD switch Mechanical dam age may occur if switch is engaged or disengaged while driving The 6WD mode is engaged when the switch is pushed downwards 219001964 001_b 6WD MODE TYPICAL The 4WD mode is engaged when the sw...

Page 87: ...TE Using the winch intensively over a long period of time may dis charge the battery While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death _______________ 85 ...

Page 88: ...1 second to change DPS mode 219002094 001 1 Upper button 2 Lower button Left Lateral Display 219001961 711 The left lateral display includes Fuel level indicator 4X6 6X6 telltale 6X6 ICON FOR EUROPEAN COMMUNITY 6X6 ICON FOR ALL OTHER COUNTRIES NOTE When this telltale is ON it indi cates the 6WD mode is selected Right Lateral Display 219001961 712 The right lateral display includes Engine Temperatu...

Page 89: ...cators The following indicator lamps will alert you to a vehicle condition that may become serious Some lamps will il luminate when starting the vehicle to make sure they work If any lamps re main on after starting the vehicle refer to the respective system warning lamp for further information NOTE Some warning indicators ap pear in the display of the multifunction gauge and function the same as a...

Page 90: ...d hold to see actives and oc curred fault codes Fault codes will be scrolled on the Lower Display Unit Selection This multifunction gauge is factory pre set in Imperial units but it is possible to change it to Metric units Using LOWER MENU button Se lect UNITS and hold button to change units Reset Stats Using LOWER MENU button select RESET STAT and hold to reset Setting Brightness The brightness o...

Page 91: ... minutes minutes flash 8 Press LOWER MENU button to ac knowledge minutes Setting Language The gauge display language can be changed Refer to an authorized Can Am dealer for language availability and to setup the gauge to your prefer ence _______________ 89 ...

Page 92: ...EQUIPMENT sfvmo2014 012 072_f TYPICAL 90 ______________ ...

Page 93: ...hat the seat is secure by giving it a tug to confirm proper latch ing WARNING Confirm that the operator s seat is properly locked in position by pulling back and up several times Passenger s Seat Including Backrest and Grab Handles 2 UP Models WARNING Never operate the vehicle without passenger s seat The passenger seat is designed for one passenger only The backrest provides support and grab hand...

Page 94: ...Using a forward motion insert both front tabs of the seat into the vehicle anchor housings 4 Rotate downwards to engage the rear latch 5 Close the latch lever by pushing it rearwards to secure seat in posi tion 6 Check if the seat is firmly secured in position before using it WARNING It is of the upmost importance for the passenger s safety that you confirm that the passenger s seat is properly lo...

Page 95: ...compartment hatch WARNING Always engage the PARK position on the shift lever before opening cover Never leave any heavy or loose breakable objects in the stor age area Always latch cover be fore riding To Open Rear Storage Compartment To Open Storage Compartment Hatch Unlatch storage compartment hatch sfvmo2014 012 023_c PULL LATCHES UPWARDS 1 Rubber latches Lift and tilt it rearwards sfvmo2014 01...

Page 96: ... never be used to carry a passenger vmo2015 023 504 FRONT CARGO RACK WARNING Never carry a passenger on a cargo rack Cargo must never interfere with the drivers line of sight or affect his ability to properly steer the vehicle Do not overload the vehicle Always ensure all cargo is prop erly secured and does not ex tend out pass the racks Refer to SPECIFICATIONS for cargo weight recommendations Glo...

Page 97: ...to un lock sfvmo2014 001 005_a 1 Latch 3 Remove glove box 6 Trailer Hitch Convenient hitch to install a ball to tow a trailer or other equipment Use only the ball type hitch certified by BRP Re fer to SPECIFICATIONS for carrying loads and towing recommendations sfvmo2014 012 023_a TYPICAL 1 Trailer hitch WARNING Ensure to install the proper ball size that matches the equipment you will tow NOTE Fo...

Page 98: ...s recommended to in crease engine RPM in the range of 3000 RPM to increase charging power to the battery NOTE Make sure vehicle is in NEU TRAL N before increasing engine RPM To power up the vehicle without start ing the engine refer to WAKING UP THE ELECTRICAL SYSTEM 9 Roller Fairlead The roller fairlead is used to prevent damages to the vehicle and guide the wire rope into the winch 219001733 002...

Page 99: ...and secure with hair pin clip Refer to CARRYING LOADS in the SAFETY INFORMATION section 12 Anchoring Hooks To provide anchoring point to secure cargo inside the cargo bed 4 anchor ing hooks are located inside the cargo area 13 Recovery Hook Convenient hook that can be use to re cover a stuck ATV 219001961 005_b 1 Recovery hook _______________ 97 ...

Page 100: ...d Tail Gate Removal sfvmo2014 001 012_a 1 Side wall 2 Tail gate 1 Open tail gate latches sfvmi2014 018 006_a 2 Lower tail gate NOTE Do not remove tail gate yet sfvmi2014 018 005 3 Remove locking handle hairpin clips from both sides sfvmi2014 018 004_b 4 Remove locking handles from both sides 98 ______________ ...

Page 101: ...remove the side walls before tail gate 6 Remove tail gate sfvmi2014 018 010_a 7 Replace locking handles in their orig inal position sfvmi2014 018 008_a 8 Secure with hairpin clip sfvmi2014 018 001_a Side Walls and Tail Gate Installation 1 Remove locking handle hairpin clips from both sides sfvmi2014 018 001_b 2 Remove locking handles _______________ 99 ...

Page 102: ...s sfvmi2014 018 007 5 Secure with hairpin clip sfvmi2014 018 004 6 Install tail gate sfvmi2014 018 009 WARNING Make sure you do not leave any objects or hands between lifted tail gate and side walls to ensure proper latching of the tail gate 7 Close tail gate latches sfvmi2014 018 006_b WARNING Make sure you do not leave hands between latches and tail gate 100 ______________ ...

Page 103: ...r 1 Remove tail gate extension secur ing devices 1 1 Remove screw securing the extension 1 2 Lift bracket 1 3 Remove bracket sfvmo2014 001 016_a 2 Remove cargo extension 2 1 Turn latch to the open position on both sides 2 2 Lift cargo extension sfvmo2014 001 017_a 3 Remove support brackets from tail gate 3 1 Open tail gate latches 3 2 Turn support brackets to the side 3 3 Remove support brackets s...

Page 104: ...ort bracket WARNING Make sure you do not leave hands between latches and tail gate 4 Install tail gate extension 4 1 Align and insert cargo exten sion into the vehicle s LINQ opening NOTE Make sure latches are in the open position 4 2 Turn latch to the lock position sfvmo2014 001 017_b 5 Install tail gate extension 5 1 Install bracket 5 2 Place bracket 5 3 Tighten cargo extender screw to recommend...

Page 105: ...ed into the vehicle s LinQ openings as on pictures below sfvmo2014 001 021_a 1 Cargo extension sfvmo2014 001 019_a 1 Cargo extension LinQ Grips and Front LinQ Rack Align and insert LinQ grips and Front LinQ rack into the vehicle s LinQ open ings sfvmo2014 001 031_a 1 Front LinQ rack ______________ 103 ...

Page 106: ...t and hold moisture which may lead to fuel phase separation and can result in engine performance problems or engine damage Recommended Fuel Use common unleaded gasoline with an AKI R M 2 octane rating of 87 or an RON octane rating of 92 Use unleaded gasoline containing MA XIMUM 10 ethanol NOTICE Never experiment with other fuels Engine or fuel system damages may occur with the use of an inadequate...

Page 107: ...r neck 5 Pour fuel slowly so that air can es cape from the tank and prevent fuel flow back Be careful not to spill fuel 6 Stop filling when the fuel reaches the bottom of filler neck Do not overfill WARNING Never top up the fuel tank before placing the vehicle in a warm area As temperature increases fuel ex pands and may overflow 7 Fully tighten fuel reservoir cap clock wise WARNING Always wipe of...

Page 108: ...ing However brief accelerations and speed variations contribute to a good break in NOTE It is normal that the engine will not operate at its maximum efficiency until the break in period is completed Brakes WARNING New brakes will not operate at their maximum efficiency until their break in is completed Use extra caution Belt A new belt requires a break in period of 50 km 30 mi During the break in ...

Page 109: ...ill be shutdown after 30 seconds if ei ther the D E S S key is removed OR the Emergency Engine Stop is set to the STOP position NOTICE Waking up the electrical system repeatedly or using elec trical equipment will discharge the battery and you may not be able to start the engine Operating the Shift Lever Apply brakes and immobilize vehicle then select the desired shift lever posi tion Release brak...

Page 110: ...top the vehi cle Set shift lever in PARK position Use the vehicle emergency stop switch to stop the vehicle Remove D E S S key from D E S S post If you must park on a steep incline or if the vehicle is carrying cargo block the wheels using rocks or bricks 108 ______________ ...

Page 111: ...the drain reservoir underneath the air filter housing to validate if water is present vmo2012 012 054_a TYPICAL 1 Air filter housing drain reservoir If water is present press clamp and re move reservoir to drain water from air filter housing If one of the following conditions is met bring the vehicle to your nearest authorized Can Am dealer to have the vehicle serviced If more than 50 ml 2 U S oz ...

Page 112: ...necessary Start engine If the oil pressure light stays on stop engine immediately See an authorized Can Am dealer Whenever the vehicle is turned over it should be inspected by an authorized Can Am dealer What to Do if Vehicle is Immersed in Water Should the vehicle become immersed immediately stop the engine Do not use Any electrical equipments Winch if equipped It will be necessary to take the ve...

Page 113: ...g preload by turning adjust ment cam Use tool from vehicle tool kit 529000035 SUSPENSION ADJUSTMENT TOOL vmo2013 007 015_a 1 Adjustment cam 2 Softer adjustment 3 Firmer adjustment Dynamic Power Steering DPS Assist Level Adjustment The Tri Mode Dynamic Power Steering DPS offers easy steering assistance to the rider The level of assistance will automatically adapt according to the vehicle s speed an...

Page 114: ...PLAY To change the DPS mode proceed as follows 1 Press and hold DPS button for 2 sec onds to go to the next setting 2 Release DPS button 3 Repeat until desired setting is se lected NOTE The DPS adjustment will not be possible if the vehicle gearbox is set to REVERSE The DPS adjustment will not be pos sible by Override DPS button if the vehicle does not run It is possible to be changed by the clust...

Page 115: ...vehicle Do not exceed vehicle hauling capacity and specifications Ensure the trailer or platform is properly secured to the hauling vehicle hitch SAFETY PRECAUTIONS Visibility Ensure you have a good visibility during the entire maneuver Terrain The hauling vehicle and trailer must be on a leveled surface Use wheel chocks on trailer and hauling vehicle to avoid any movement Ramps Use ramps with pro...

Page 116: ...ING Ensure the winch hook can be safely attached to a proper anchor ing point Use proper rigging NOTE If vehicle can be started safely let engine idle during winching to avoid draining the battery 1 Place shift lever to NEUTRAL N 2 If the vehicle is equipped with a winch use the winch to roll the ve hicle on the platform 3 If the vehicle is not equipped with a winch proceed as follows 3 1 Attach s...

Page 117: ...le at other locations may damage the vehicle Getting vehicle out of trailer WARNING Vehicle may have moved during transport Ensure vehicle is prop erly aligned with ramps before proceeding WARNING Visibility will be greatly reduced when backing off from the trailer Have the help of an assistant to ensure proper alignment and safe environment ______________ 115 ...

Page 118: ...TRANSPORTING THE VEHICLE This page is intentionally blank 116 ______________ ...

Page 119: ...MAINTENANCE ______________ 117 ...

Page 120: ...arranty claims BRP is limiting the diagnosis and repair of emission related parts to the authorized Can Am Off Road dealers For more information please refer to the US EPA EMISSION RELATED WARRANTY con tained in the WARRANTY section You must follow the instructions for fuel requirements in the fueling section of this manual Even if gasoline containing greater than ten volume percent ethanol is rea...

Page 121: ...ct tie rod end and ball joints Lubricate front suspension arms Inspect and lubricate front and rear stabilizer bar bushings Inspect the drive shaft boots and protectors Inspect brake pads EVERY 3 000 KM 2 000 MI OR 100 HOURS whichever comes first EVERY 1 500 KM 1 000 MI OR 50 HOURS whichever comes first Adjust valve clearance Clean muffler spark arrester Verify and clean throttle body Replace fuel...

Page 122: ...ystem Test engine coolant strength Verify fuel system for leaks Verify fuel pump pressure Replace spark plugs Replace front differential oil Replace middle drive unit and rear final drive unit oil Replace gearbox oil Inspect input and output shaft seals gearbox differential and final drive Clean vehicle speed sensor Clean and lubricate lower and upper steering column half bushings The following mu...

Page 123: ...g on dry dirt covered surfaces Riding on dry gravel trails or similar conditions NOTE Riding in a group in these con ditions would increase even more the air filter maintenance Refer to AIR FILTER CLEANING AND OILING in this section for maintenance procedure NOTE An accessory pre filter for dusty conditions may be used Con tact an authorized Can Am dealer for details Air Filter Removal NOTICE Neve...

Page 124: ...FOR CLARITY 1 Air filter housing inlet drain tube 3 Check air filter dirty chamber for cleanliness If any debris or water are found clean air filter chamber using a vacuum cleaner NOTICE Do not blow compressed air into air filter chamber 4 Check air filter drain tube clean chamber If any debris or water are found refer toSPECIALPROCEDURES Investigate for contamination source vmr2012 010 017_b TYPI...

Page 125: ... any cleaning solution Foam Filter Cleaning 1 Spray the foam filter inside and out with a good air filter cleaner and fol low manufacturer s instructions 2 Dry the foam filter completely vbs2009 012 005 TYPICAL DRY NOTE A second application may be necessary for heavily soiled elements Foam Filter Oiling 1 Make sure filter is clean Refer to FOAM FILTER CLEANING 2 Spray AIR FILTER OIL P N 219 700 34...

Page 126: ...g Align console front tabs with slots then push console forward Then align and insert studs with grom mets on rear portion of console until studs engage with grommets vmo2014 007 001_a TYPICAL 1 Console 2 Studs and grommets Engine Oil Engine Oil Level NOTICE Check level frequently and refill if necessary Do not over fill Operating the engine gearbox with an improper level may severely damage engin...

Page 127: ...ay not be covered by the BRP Limited Warranty XPS RECOMMENDED ENGINE OIL General purpose Scandinavia 4T 5W40 SYNTHETIC BLEND OIL EUR P N 779290 Other Countries 4T 5W40 SYNTHETIC BLEND OIL P N 779133 Cold temperature Scandinavia 4T 0W40 SYNTHETIC OIL EUR P N 779286 Other Countries 4T 0W40 SYNTHETIC OIL P N 779139 Warm temperature Scandinavia 4T 10W50 SYNTHETIC OIL EUR P N 779240 Other Countries 4T ...

Page 128: ...efill engine at the proper level with the recommended oil Refer to SPECIFICATIONS for oil ca pacity Start engine and let idle for a few min utes Ensure oil filter area and oil drain plug areas are not leaking Stop engine Wait a while to allow oil to flow down to crankcase then check oil level Refill as necessary Dispose of oil as per your local environ mental regulations Oil Filter Oil Filter Remo...

Page 129: ... Periodically check the radiator area for cleanliness vmo2012 012 041 TYPICAL PARTS REMOVED FOR CLARITY Inspect radiator and hoses for leaks or any damage Inspect radiating fins They must be clean free of mud dirt leaves and any other deposit that would prevent the radiator to cool properly Remove as much deposits as you can with your hands If water is available in proximity try rinsing the radiat...

Page 130: ...ot remove the coolant reser voir cap if engine is hot Use a funnel to avoid spillage Do not overfill Properly reinstall and tighten reservoir cap Reinstall gauge support WARNING In order to avoid potential burns do not remove the radiator cap if the engine is hot NOTE A cooling system that fre quently requires coolant is the indica tion of leaks or engine problems See an authorized Can Am dealer N...

Page 131: ...olant drain plug completely 650 Models Disconnect the lower radiator hose and drain the remaining coolant into a suitable container NOTE Take note of the position of the hose clamp on the lower radiator hose at the radiator Reinstall radiator hose as noted prior to removal All Models Reinstall cooling system drain plug with a new sealing ring Tighten the coolant drain plug to speci fication TIGHTE...

Page 132: ...At this point wait until engine reaches normal operating tempera ture 8 Depress the throttle lever two or three times then add coolant if re quired 9 Stop the engine and let it cool down 10 Install coolant reservoir cap 11 Inspect all connections for leaks and check coolant level in the reservoir Muffler Spark Arrester Muffler Spark Arrester Cleaning and Inspection NOTE Spark arrester screen repla...

Page 133: ... Inspect spark arrester chamber in muf fler Clean any debris as required Install new gasket tail pipe and new re taining screws Reinstall muffler cover with new re taining screws Tighten to specifica tion TIGHTENING TORQUE Tail pipe retaining screws and cover retaining screws 11 N m 1 N m 97 lbf in 9 lbf in CVT Air Filter CVT Air Filter Removal Models with Slip On Air Filter 1 Remove gauge support...

Page 134: ...n their slots and push on air fil ter until it clicks 2 Reinstall gauge support 219001854 001_b Step 1 Hook Step 2 Engage retaining tab Gearbox Oil Gearbox Oil Level Verification NOTICE Check level and refill if necessary Do not overfill Operat ing the gearbox with an improper level may severely damage gear box Wipe off any spillage Place the vehicle on a level surface Select NEUTRAL position Appl...

Page 135: ...oil when servicing Do not mix with other types of oil Gearbox Oil Change NOTE When replacing the gearbox oil it is recommended to clean the ve hicle speed sensor VSS at the same time Place the vehicle on a level surface Clean drain plug area Clean the oil level plug area Under the vehicle place a drain pan un derneath the oil drain plug area Remove the oil level plug Remove the gearbox drain plug ...

Page 136: ...ttle Cable Lubrication The throttle cable must be lubricated with silicone based lubricant or an equivalent WARNING Always use a silicone based lubri cant Using another lubricant like a water based lubricant could cause the throttle lever cable to become sticky and stiff Open the throttle lever housing V07I0FY 1 1 Remove these screws Separate the housing Slide rubber protector back to expose throt...

Page 137: ...eedle of the lubricant can in the end of throttle cable adjuster CAUTION Always wear ap propriate skin and eye protection Chemicals can cause a skin rash and eye injury V07I0JY TYPICAL NOTE Place a rag around the throttle cable adjuster to prevent the lubricant from splashing Add lubricant until it runs out at throttle body end of the throttle cable Reinstall and adjust the cable Throttle Cable Ad...

Page 138: ...to the left If the engine RPM increases readjust the throttle lever free play Spark Plugs Spark Plug Access Remove side panels Unplug spark plug cables Spark Plug Removal Unscrew spark plugs one turn CAUTION Always wear safety goggles when using pressurized air Clean spark plugs and cylinder heads with pressurized air if possible Unscrew spark plugs completely us ing a spark plug socket then remov...

Page 139: ...ley bearing WARNING Never touch CVT while engine is running Never drive vehicle when CVT cover is removed WARNING Engine must be cool before cover is removed Always wear protec tive gloves when removing cover Place the vehicle on a level surface Select PARK position Accessing the CVT Cover The CVT cover is located on the LH side of the vehicle Remove the following LH side and extension panels LH f...

Page 140: ... TOOL PULLER LOCKING TOOL P N 529 036 098 Screw tool in the threaded hole of driven pulley and tighten to open the pulley Vmr2012 018 005_a 1 Puller locking tool 2 Fixed sheave of driven pulley Slide the belt over the top edge of fixed sheave to remove it Vmr2012 018 006_a Installing the Drive Belt For installation reverse the removal procedure Pay attention to the follow ing details The maximum d...

Page 141: ...ng sheave of the drive pulley replace worn parts Driven Pulley Inspect the bushings of the cam and of the sliding sheave of the driven pulley replace worn parts Battery CAUTION Never charge a bat tery while installed in vehicle These vehicles are equipped with a VRLA battery Valve Regulated Lead Acid It is a maintenance free type battery there is no need to add water to adjust electrolyte level NO...

Page 142: ...ng A15E0KY 1 2 TYPICAL 1 Fuse 2 Check if melted NOTICE Do not use a higher rated fuse as this can cause severe dam age Front Fuse Box Location Pull upwards and front to remove the gauge support from its location vmo2015 023 503_a 1 Gauge support vmo2012 012 032_a 1 Front fuse box 2 Front fuse box cover NOTE Check inside fuse box cover to know fuses location NOTICE Do not store any objects in the f...

Page 143: ...ays check light operation after re placement Headlight Bulb Replacement NOTICE Never touch glass portion of a halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl al cohol which will not leave a film on the bulb Unplug connector from bulb Rotate light bulb counterclockwise to release it from light housing vmo2012 012 059_a vmo2012 012 060_b Pull...

Page 144: ...ctor from bulb Rotate light bulb counterclockwise to remove it from taillight sfvmo2014 002 038_a TYPICAL ROTATE BULB COUNTERCLOCKWISE Remove bulb socket from taillight Installation is the reverse of the re moval procedure Drive Shaft Boot and Protector Drive Shaft Boot and Protector Inspection Visually inspect drive shaft protectors and boots conditions Check protectors for damage or rub bing aga...

Page 145: ...s vehi cle handling and stability Under pressure may cause tire to deflate and rotate on wheel Overpres sure may burst the tire Always follow recommended pressure NEVER set tire pressure below minimum It could cause the tire to dislodge from the rim Since tires are low pressure types a manual pump should be used Check pressure when tires are cold before using the vehicle Tire pres sure changes wit...

Page 146: ...and tools Wheel Removal Place vehicle on a level surface Apply the parking brake Loosen lug nuts then lift vehicle Secure vehicle on jack stands Remove lug nuts then remove wheel Wheel Installation At installation it is recommended to apply anti seize lubricant on threads If tires are unidirectional make sure to install wheel according to tire rotation Carefully tighten lug nuts in a criss cross s...

Page 147: ...d if the boot is cracked Front A Arms Check A arms for cracks bending or other damage See an authorized Can Am dealer as necessary Rear Trailing Arms Check trailing arms for distortion cracks or bending See an authorized Can Am dealer if any problem is detected Brakes Brake Fluid Reservoir Level Verification With vehicle on a level surface check brake fluid in reservoirs for proper level NOTE A lo...

Page 148: ...aphragm is pushed inside before to close the cap on brake fluid reservoir Recommended Brake Fluid Always use brake fluid meeting the specification DOT 4 only WARNING To avoid damage to the braking system do not use other brake fluid types Brake Inspection CAUTION The brakes can be very hot after prolonged use of the vehicle and can cause burns Wait for the brakes to cool down The brake inspection ...

Page 149: ... N 779168 Vehicle Cleaning and Protection NOTICE Never use a high pres sure washer to clean the vehicle USE LOW PRESSURE ONLY like a garden hose Pay attention to certain areas where mud or debris can accumulate and po tentially cause wear interferences or promote corrosion Wash the vehicle with a soapy water solution NOTICE Never clean polypropy lene body parts with any petroleum base cleaning pro...

Page 150: ...VEHICLE CARE Compatible Cleaning Products MATERIAL TYPE COMPATIBLE CLEANING PRODUCT XPS ATV WASH P N 219 701 702 Polypropylene Soapy water vbs2012 006 001 SAFE FOR POLYPROPYLENE 148 ______________ ...

Page 151: ...e than 4 months proper storage is a ne cessity When using your vehicle after storage a preparation is required See an authorized Can Am dealer re pair shop or person of your own choos ing to have your vehicle prepared for either storage or the preseason ______________ 149 ...

Page 152: ...STORAGE AND PRESEASON PREPARATION This page is intentionally blank 150 ______________ ...

Page 153: ...TECHNICAL INFORMATION ______________ 151 ...

Page 154: ... ance company Vehicle Identification Number 219002024 001 TYPICAL 1 VIN Label On the frame under the seat Made in Mexico Fabriqué au Mexique 8165 TYPE ATV VTT Bombardier Recreational Products Inc 565 de la Montagne Valcourt QC CAN ICES 2 NMB 2 Canada J0E 2L0 EN 704908165 DEC TYPICAL VIN LABEL Engine Identification Number EIN tmr2011 002 002_a TYPICAL RH SIDE OF ENGINE 1 Engine Identification Numbe...

Page 155: ...t accept any in terference including interference that may cause undesired operation of the device Changes or modifications not ex pressly approved by the party respon sible for compliance could void the user s authority to operate the equip ment IC Registration Number 12006A M01456 FCC ID 2ACERM01456 We the party responsible for compli ance declare under our sole respon sibility that the device i...

Page 156: ...de livery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person Among those Acts Presumed to Constitute Tampering Are the Acts Listed Below 1 Removal or alteration or the punc turing of the muffler or any engine component which conducts re moval of engine exhaust gases 2 Removal or ...

Page 157: ...EC DECLARATION OF CONFORMITY DoC_ATV_MY21 EN 15997 ______________ 155 ...

Page 158: ...EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable 156 ______________ ...

Page 159: ... Synthetic paper filter with foam LUBRICATION SYSTEM 650 Type Wet sump Replaceable cartridge oil filter Oil filter BRP Rotax paper type replaceable Capacity oil change with filter 2 0 L 2 1 qt U S liq Recommended oil Scandinavia 4T 10W50 SYNTHETIC OIL EUR P N 779240 or 4T 5W40 SYNTHETIC BLEND OIL EUR P N 779290 or 4T 0W40 SYNTHETIC OIL EUR P N 779286 Recommended oil All other countries 4T 10W50 SY...

Page 160: ...S oz Gearbox oil Recommended Scandinavia 75W140 SYNTHETIC GEAR OIL EUR P N 779215 All other countries 75W140 SYNTHETIC GEAR OIL P N 779160 or a 75W140 API GL 5 synthetic gear oil ELECTRICAL SYSTEM 650 Magneto generator output 625 W 6000 RPM Ignition system type IDI Inductive Discharge Ignition Ignition timing Not adjustable Quantity 2 Make and type NGK DCPR8E or equivalent Spark plug Gap 0 8 mm to...

Page 161: ... 5 4 U S gal Fuel remaining when low fuel light turns ON 5 L 1 3 U S gal DRIVE SYSTEM 650 Drive system type Selectable 4WD 6WD Front drive Visco lok auto locking front differential Front drive ratio 3 6 1 Middle and rear drive Straight bevel gear final drive Middle and rear drive ratio 3 6 1 Capacity 500 ml 17 U S oz Front differential oil Type Scandinavia 75W90 SYNTHETIC GEAR OIL EUR P N 779212 A...

Page 162: ...T SUSPENSION 650 Suspension type Double suspension arm with dive control geometry with external sway bar Suspension travel 23 3 cm 9 2 in Qty 2 Shock absorber Type Oil Preload adjustment type 5 positions cam MIDDLE AND REAR SUSPENSION 650 Middle Torsional Trailing arm Independent TTI with quick release external stabilizer bar Suspension type Rear Torsional Trailing arm Independent TTI with quick r...

Page 163: ... lb 48 3 kPa 7 PSI UP TO 234 kg 515 lb 34 5 kPa 5 PSI Pressure Middle and rear FROM 234 kg to 460 kg 515 lb to 1 015 lb 48 3 kPa 7 PSI Minimum tire thread depth 3 mm 118 in Front 205 90 12 26x8 12 Size Middle and rear 255 70 12 26x10 12 WHEELS 650 Type Cast aluminum Front 30 5 x 15 2 cm 12 x 6 in Rim size Middle and rear 30 5 x 19 1 cm 12 x 7 5 in Wheel lug nut torque 80 N m 5 N m 59 lbf ft 4 lbf ...

Page 164: ...22 38 40 Front rack 45 kg 100 lb Cargo bed 318 kg 700 lb of which at least 45 kg 100 lb in the lower storage box Total vehicle load allowed including driver all other loads and added accessories 460 kg 1 015 lb Canada and United States 750 kg 1 654 lb Towing capacity All other countries 850 kg 1 874 lb Canada and United States 75 kg 165 lb Tongue capacity All other countries 68 kg 150 lb Rear stor...

Page 165: ...paper filter with foam LUBRICATION SYSTEM 1000 Type Wet sump Replaceable cartridge oil filter Oil filter BRP Rotax paper type replaceable Capacity oil change with filter 2 0 L 2 1 qt U S liq Recommended oil Scandinavia 4T 10W50 SYNTHETIC OIL EUR P N 779240 or 4T 5W40 SYNTHETIC BLEND OIL EUR P N 779290 or 4T 0W40 SYNTHETIC OIL EUR P N 779286 Recommended oil All other countries 4T 10W50 SYNTHETIC OI...

Page 166: ... S oz Gearbox oil Recommended Scandinavia 75W140 SYNTHETIC GEAR OIL EUR P N 779215 All other countries 75W140 SYNTHETIC GEAR OIL P N 779160 or a 75W140 API GL 5 synthetic gear oil ELECTRICAL SYSTEM 1000 Magneto generator output 625 W 6000 RPM Ignition system type IDI Inductive Discharge Ignition Ignition timing Not adjustable Quantity 2 Make and type NGK DCPR8E or equivalent Spark plug Gap 0 8 mm ...

Page 167: ...L 5 4 U S gal Fuel remaining when low fuel light turns ON 5 L 1 3 U S gal DRIVE SYSTEM 1000 Drive system type Selectable 4WD 6WD Front drive Visco lok auto locking front differential Front drive ratio 3 6 1 Middle and rear drive Straight bevel gear final drive Middle and rear drive ratio 3 6 1 Capacity 500 ml 17 U S oz Front differential oil Type Scandinavia 75W90 SYNTHETIC GEAR OIL EUR P N 779212...

Page 168: ... type Double suspension arm with dive control geometry and external stabilizer bar Suspension travel 23 3 cm 9 2 in Qty 2 Shock absorber Type Oil Preload adjustment type 5 positions cam MIDDLE AND REAR SUSPENSION 1000 Middle Torsional Trailing arm Independent TTI Suspension type Rear Torsional Trailing arm Independent TTI with quick release external stabilizer bar Suspension travel 25 1 cm 9 9 in ...

Page 169: ...d rear FROM 234 kg to 460 kg 515 lb to 1 015 lb 48 3 kPa 7 PSI Minimum tire thread depth 3 mm 118 in Front 205 90 12 26x8 12 Size Middle and rear 255 70 12 26x10 12 WHEELS 1000 Type Cast aluminum Front 30 5 x 15 2 cm 12 x 6 in Rim size Middle and rear 30 5 x 19 1 cm 12 x 7 5 in Wheel lug nut torque 80 N m 5 N m 59 lbf ft 4 lbf ft Front 41 2 mm 1 6 in Center 50 7 mm 2 in Wheel offset Rear 50 7 mm 2...

Page 170: ...kg 100 lb Cargo bed 318 kg 700 lb of which at least 45 kg 100 lb in the lower storage box Total vehicle load allowed including driver all other loads and added accessories 460 kg 1 015 lb Canada and United States 750 kg 1 654 lb Towing capacity All other countries 850 kg 1 874 lb Canada and United States 75 kg 165 lb Tongue capacity All other countries 68 kg 150 lb Rear storage capacity Dual level...

Page 171: ...TROUBLESHOOTING ______________ 169 ...

Page 172: ... FAILS TO START 1 Flooded engine spark plug wet when removed Drowned mode If the engine does not start and it is fuel flooded this special mode can be activated to prevent fuel injection and to cut ignition while cranking Proceed as follows Install key on D E S S post Move shift lever in park position Press completely and HOLD throttle lever Press the engine START button The engine should be crank...

Page 173: ...ut warranty claims 4 Multifunction gauge CHECK ENGINE indicator lamp is on and display shows CHECK ENGINE Seek service from an authorized Can Am dealer repair shop or person of your own choosing for maintenance repair or replacement Please refer to the US EPA EMISSION RELATED WARRANTY contained herein for informa tion about warranty claims 5 Engine is under a protection limp home mode Multifunctio...

Page 174: ... EMISSION RELATED WARRANTY contained herein for information about warranty claims ENGINE BACKFIRE 1 Exhaust system leakage Seek service from an authorized Can Am dealer repair shop or person of your own choosing for maintenance repair or replacement Please refer to the US EPA EMISSION RELATED WARRANTY contained herein for informa tion about warranty claims 2 Engine is running too hot Refer to ENGI...

Page 175: ...y claims SHIFT LEVER IS HARD TO MOVE 1 Gearbox gears are in a position that prevents the shift lever to work Rock the vehicle back and forth to move the gears in the gearbox and allow the shift lever to be set 2 CVT dirty or worn out Contact an authorized Can Am dealer THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE 1 The gearbox is on PARK or NEUTRAL position Select the R HI or LO position 2 CVT ...

Page 176: ...error between speedometer and engine control module ECM CHECK DPS Check engine Indicates that the DPS Dynamic Power Steering does not work properly MAINTENANCE REQUIRED 2 None Displayed in gauge when vehicle is due for a maintenance TPS FAULT PRESS OVERRIDE BUTTON TO LIMP HOME Check engine Throttle position sensor does not work properly Seek service from an authorized Can Am dealer repair shop or ...

Page 177: ...WARRANTY ______________ 175 ...

Page 178: ...TES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other person has been authorized to make any affirmation representation or warranty...

Page 179: ... the country in which the sale occurred Can Am ATV dealer The BRP specified pre delivery inspection process must be completed and doc umented and signed by the purchaser The 2021 Can Am ATV must have undergone proper registration by an autho rized Can Am ATV dealer The 2021 Can Am ATV must be purchased in the country in which the purchaser resides Routine maintenance outlined in the Operator s Gui...

Page 180: ...he GPS receiver is covered under BRP s limited warranty policy Additional warranty coverage if offered by the GPS receiver supplier that is longer than BRP s limited warranty is to be dealt by the dealer or consumer directly with the GPS receiver supplier TRANSFER If the ownership of a product is transferred during the warranty coverage period this limited warranty subject to its terms and conditi...

Page 181: ... related parts to the authorized Can Am dealers unless for emergency re pairs as required by item 2 of the following list As a certifying manufacturer BRP will not deny emission related warranty claims based on any of the following 1 Maintenance or other service BRP or BRP s authorized facilities performed 2 Engine equipment repair work that an operator performed to correct an unsafe emergency con...

Page 182: ...n valves Sensors Electronic control units 3 The following parts are considered emission related components for evapora tive emissions Fuel tank Fuel cap Fuel line Fuel line fittings Clamps Pressure relief valves Control valves Control solenoids Electronic controls Vacuum control diaphragms Control cables Control linkages Purge valves Vapor hoses Liquid vapor separator Carbon canister Canister moun...

Page 183: ...ed warranty claim need not be honored for failures that have been directly caused by the operator s abuse of the engine equipment or the operator s use of the engine equipment in a manner for which it was not designed and are not attributable to the manufacturer in any way If you have any question regarding your warranty rights and responsibility you should contact Bombardier Recreational Products...

Page 184: ...EN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDIC...

Page 185: ...NEW ZEALAND only this warranty will be in effect from 1 the date of delivery to the first retail consumer or 2 the date the product is first put into use whichever occurs first and for a period of 1 TWENTY FOUR 24 CONSECUTIVE MONTHS or 2 a total use of FIFTEEN THOUSAND 15 000 kilometers whichever occurs first for private use or commercial use The repair or replacement of parts or the performance o...

Page 186: ...sonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized Can Am ATV Distributor Dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP Note that the notification period is s...

Page 187: ...ith this limited warranty BRP suggests that you try to resolve the issue at the Can Am ATV Distribu tor Dealer level We recommend discussing the issue with the authorized Can Am ATV Distributor Dealer s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer con tact form at www brp com or contact BRP by mail at one of the addresses listed under the ...

Page 188: ...s intended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WAR...

Page 189: ...service work 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from 1 the date of delivery to the first retail con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use SIX 6 CONSECUTIVE MONTHS for commercial use or rental use The product is used commercially when it is used in connection with any...

Page 190: ...country 7 WHAT BRP WILL DO To the extent permitted by law BRP s obligations under this warranty are lim ited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine Can Am ATV parts without charge for parts and labour at any authorized Can Am ATV Distrib utor Dealer during the warranty coverage period under the con...

Page 191: ...till remains unresolved contact BRP by filling out the customer con tact form at www brp com or contact BRP by mail at one of the addresses listed under the CONTACT US section of this guide In the EEA products are distributed and serviced by BRP European Distribution S A and other affiliates or subsidiaries of BRP 2020 Bombardier Recreational Products Inc All rights reserved Trademark of Bombardie...

Page 192: ... model Have the qualities that a buyer may legitimately expect considering the pub lic declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon as between the parties or be fit for the specific use intended by the buyer and brought to the attention of the seller and which accepted by the seller The act...

Page 193: ...ry Bulletin for detailed installation procedures FIRST INSPECTION Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide ______________ 191 ...

Page 194: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide 192 ______________ ...

Page 195: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide ______________ 193 ...

Page 196: ...This page is intentionally blank 194 ______________ ...

Page 197: ...CUSTOMER INFORMATION ______________ 195 ...

Page 198: ...stomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direct marketing please contact BRP By E mail privacyofficer brp com By mail BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt QC Canada J0E 2L0 196 ______________ ...

Page 199: ...aavantie 7 PL 8040 96101 Rovaniemi Spinnvägen 15 903 61 Umeå Sweden Avenue d Ouchy 4 6 1006 Lausanne Switzerland North America 565 de la Montagne Street Valcourt Québec J0E 2L0 Canada Sa De Cv Av Ferrocarril 202 Parque Ind Querétaro Lote2 B 76220 Santa Rosa Jáuregui Qro Mexico Sturtevant Wisconsin U S A 10101 Science Drive Sturtevant Wisconsin 53177 U S A Oceania 6 Lord Street Lakes Business Park ...

Page 200: ... In case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the ATV owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an autho riz...

Page 201: ...CHANGE OF ADDRESS OWNERSHIP ______________ 199 ...

Page 202: ...CHANGE OF ADDRESS OWNERSHIP 200 ______________ ...

Page 203: ... completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death ...

Page 204: ...THE SAFETY VIDEO ñ 1 9 5 23 5ATE THIS VEHICLE WITHOUT PROPER INSTRUCTIONS Complete a certiﬁed training course ñ 2 127 9 6 7 1 CAPACITY ñ 25 83 02 6 1 9 5 5RY A PASSENGER You increase your risk of losing control if you carry a passenger ñ 1 9 5 23 5ATE THIS VEHICLE ON A PAVED SURFACE You increase your risk of losing control if you operate this vehicle on pavement ñ 1 9 5 23 5ATE THIS VEHICLE ON PUB...

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Can-Am OUTLANDER 6x6 2021 Series, Operator'S Manual

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