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2

Wire Feed Arc Welder

Always keep a fire
extinguisher accessible
while performing arc
welding operations.

Before starting or servicing any
electric arc welder, read and
understand all instructions. Failure
to follow safety precautions or
instructions can cause equipment
damage and/or serious personal
injury or death. 

All installation, maintenance, repair
and operation of this equipment
should be performed by qualified
persons only in accordance with
national, state, and local codes.

Improper use of electric
arc welders can cause
electric shock, injury,
and death! Take all
precautions described in this manual to
reduce the possibility of electric shock.

Verify that all components of the
arc welder are clean and in good
condition prior to operating the
welder. Be sure that the insulation 
on all cables, wire feed gun, and
power cords is not damaged.
Always repair or replace damaged
components before operating the
welder. Always keep welder panels,
shields, etc. in place when operating
the welder.

Always wear dry, protective clothing
and welding gloves, and insulated
footwear. 

Always operate the welder in a
clean, dry, well ventilated area. Do
not operate the welder in humid,
wet, rainy, or poorly ventilated
areas.

Be sure that the work piece is
properly supported and grounded
prior to beginning any electric arc
welding operation.

Coiled welding cable should be
spread out before use to avoid
overheating and damage to
insulation.

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WARNING

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WARNING

Never immerse the
wire or wire feed

gun in water. If the welder becomes
wet for any reason, be absolutely
certain that it is completely clean and
dry prior to attempting use!

Always shut the equipment off and
unplug the power prior to moving 
the unit.

Always attach the work lead first.

● 

Verify that the work piece is
securely grounded.

Always shut off electric arc welding
equipment when not in use and cut
off any excess wire from the wire
feed gun.

Never allow any part of the body to
touch the flux core wire and ground
or grounded work piece at the same
time.

When crouching, kneeling or at
elevations, be sure to insulate all
conductive parts, wear appropriate
protective clothing, and take
precautions to prevent injury from falls.

Never attempt to use this
equipment at current settings or
duty cycles higher than those
specified on the equipment labels.

Never use an electric arc welder to
thaw frozen pipes.

Flying sparks and hot
metal can cause injury.
As welds cool, slag can
be thrown off. Take all
precautions described in this manual to
reduce the possibility of injury from
flying sparks and hot metal.

Wear ANSI approved face shield or
safety glasses with side shield
protection when chipping or
grinding metal parts.

Wear ear plugs when welding
overhead to prevent spatter or slag
from falling into ears.

Electric arc welding
operations produce
intense light and heat
and ultraviolet (UV)
rays. This intense light
and UV rays can cause injury to eyes

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WARNING

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WARNING

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DANGER

and skin. Take all precautions described
in this manual to reduce the possibility
of injury to eyes and skin.

All persons operating this
equipment or in the area while
equipment is in use must wear
protective welding gear including:
welding helmet or shield with at
least shade 10 filter, flame resistant
clothing, leather welding gloves,
and full foot protection.

Never look at arc 
welding operations

without eye protection as described
above. Never use a shade filter lens
that is cracked, broken, or rated below
number 10. Warn others in the area not
to look at the arc.

Electric arc welding
operations cause sparks
and heat metal to
temperatures that can
cause severe burns! Use protective
gloves and clothing when performing
any metal working operation. Take all
precautions described in this manual to
reduce the possibility of skin and
clothing burns.

Make sure that all persons in the
welding area are protected from
heat, sparks, and ultraviolet rays.  

Never touch work pieces until
completely cooled.

Heat and sparks
produced during electric
arc welding and other
metal working
operations can ignite flammable and
explosive materials! Take all precautions
described in this manual to reduce the
possibility of flames and explosions.

Remove all flammable materials
within 35 feet (10.7 meters) of
welding arc. If removal is not
possible, tightly cover flammable
materials with fire proof covers.

Do not operate any electric arc
welder in areas where flammable or
explosive vapors may be present.

Take precautions to be sure that
flying sparks and heat do not cause
flames in hidden areas, cracks,
behind bulkheads, etc.

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WARNING

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WARNING

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WARNING

General Safety 

(Con’t)

www.chpower.com

Summary of Contents for WF2010

Page 1: ...t requires a dedicated 115 volt circuit Refer to the following chart for the correct circuit breaker or fuse rating Do not run other appliances lights or tools on this circuit while operating this equ...

Page 2: ...this equipment at current settings or duty cycles higher than those specified on the equipment labels Never use an electric arc welder to thaw frozen pipes Flying sparks and hot metal can cause injury...

Page 3: ...autions a Remove the coating from the base metal b Make sure that the welding area is well ventilated c Use an air supplied respirator Extremely toxic fumes are created when these metals are heated Th...

Page 4: ...ate to 8 Activate the gun switch until the wire feeds out past the torch end See Figure 5 Turn welder off 9 Carefully slip the contact tip over the wire and screw it into the torch diffuser See Figure...

Page 5: ...ths 1 Replace any unreadable safety labels on the welder 2 Use compressed air to blow all dust and lint from the ventilation openings 3 Clean the wire groove on the drive roll Remove wire from the fee...

Page 6: ...oo fast the bead is narrow and bead ripples are pointed as shown When the speed is too slow the weld metal piles up and the bead is high and wide SLAG REMOVAL FLUX CORED WIRE ONLY Wear ANSI approved s...

Page 7: ...This is called backhand or pull technique See Figure 11 PUSH PULL Figure 11 Normal Heat Wire Speed Travel Speed Heat Too Low Heat Too High Wire Speed Too Fast Wire Speed Too Slow Travel Speed Too Slow...

Page 8: ...t 1 Allow welder to cool until ON OFF Switch lamp goes out 2 Be sure all connections are secure and attaching surface is clean 3 Replace switch 4 Reduce circuit load reset breaker or replace fuse 1 Us...

Page 9: ...ou B ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow limitations on how...

Page 10: ...screw 2 18 Wire flux core 030 8mm diameter WE200001AV 1 Optional Wire flux core 035 9mm diameter WE200501AV 19 Spool adapter WC500601AV 1 20 Spool spring WC500602AV 1 21 Spool locking hub WC500603AV 1...

Page 11: ...used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the welding machine when no current is flowi...

Page 12: ...Notes 12 Wire Feed Arc Welder Model WF2010 www chpower com...

Page 13: ...e d usine l appareil peut utiliser du fil fourr de 0 030 po 0 8 mm 0 035 po 0 9 mm de diam tre Il comprend une bobine de d part de 0 035 po D ballage Quelques pi ces d tach es du soudeur peuvent tre s...

Page 14: ...t couper l exc s de fil du pistolet Ne jamais permettre que votre corps touche le fil fourr de flux et la terre ni l objet de travail mis la terre simultan ment Si vous tes accroupis genoux ou aux l v...

Page 15: ...s ou r cipients fer m s tels que les r servoirs ou bidons peuvent causer une explo sion s ils ne sont pas bien ventil s V rifier qu il y ait un trou de ventila tion suffisant dans n importe quel cylin...

Page 16: ...nvient la pointe de contact l extr mit du pistolet Le calibre du fil est indiqu en pouce ou millim tre sur la pointe de contact Voir tableau ci dessous 1 S assurer que le poste est hors tension et sou...

Page 17: ...s Ne pas utiliser ce soudeur si l isolation sur les c bles de soudage le pistolet ou le cordon d alimentation est fendu ou manquant Chaque 3 mois 1 Remplacer toutes tiquettes de s curit sur le soudeu...

Page 18: ...ffet sur la qualit de la soudure Voir Figure 12 Lorsque la vitesse est trop rapide le cordon est troit et les ondulations du cordon sont pointus comme indiqu Lorsque la vitesse est trop lente la soudu...

Page 19: ...Figure 11 Chaleur Vitesse de fil et vitesse de d placement normaux Chaleur trop basse Chaleur trop lev e Vitesse de fil trop rapide Vitesse de fil trop lente Vitesse de d placement trop lente Vitesse...

Page 20: ...de l indicateur ON OFF s teint 2 S assurer que tous les raccordements soient s rs et que la surface d attache soit propre 3 Remplacer l interrupteur 4 R duire la charge sur le circuit rajuster le disj...

Page 21: ...U MAUVAIS FONCTIONNEMENT DU PRODUIT CAMPBELL HAUSFELD Certaines Provinces n autorisent pas l exclusion ni la limitation des dommages fortuits ou indirects La limitation ou exclusion pr c dente peut do...

Page 22: ...pris WC500500AV 1 23 Ressort de tension WC500003AV 1 24 Vis de tension WC500002AV 1 25 Rouleau 6 9mm 030 035po WC500501AV 1 26 Couvercle de rouleau WC500504AV 1 27 Vis 8 36 x 5 8 po 3 28 Bras articul...

Page 23: ...peut tre utilis Soudure Recouvrement un joint entre deux pi ces en chevauchement Tension au Repos la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas...

Page 24: ...Notes 24 Fr Soudeur L Arc Aliment En Fil Mod le WF2010...

Page 25: ...el ctricos Este equipo debe conectarse a un circuito de 115 voltios En la tabla a continuaci n se le explica el tipo de cortacircuitos o fusibles necesarios Nunca conecte otros artefactos l mparas o h...

Page 26: ...toque el alambre de fundente y la tierra o pieza conectada a tierra al mismo tiempo Al estar en cuclillas arrodillado o en alturas cerci rese de aislar todas las piezas que puedan conducir electricida...

Page 27: ...rrados o tambores con soldadoras de arcos el ctricos podr a ocasionar explosiones si stos no est n bien ventilados Cerci rese de que cualquier cilindro o envase que vaya a soldar tenga un orificio de...

Page 28: ...stas partes cuando la soldadora est encendida NOTA Antes de instalar el alambre para soldadura aseg rese que su di metro corresponda con la punta de contacto en el extremo de la pistola El tama o del...

Page 29: ...cualquier componente Mantenga el compartimiento para almacenar alambres cerrado a menos que necesite cambiar el alambre Antes de cada uso 1 Chequ e los cables y repare o reemplace inmediatamente cualq...

Page 30: ...nes 0 por plana u horizontal 1 por cualquier posici n Tipo tubular con fundente Tipo de fundente Con esta soldadora le recomendamos que use los alambres E71T GS o E71T 11 ANGULO PARA SOLDAR El ngulo d...

Page 31: ...B sico Figura 12 Apariencia de la Soldadura Una vez que haya terminado de soldar espere a que las piezas soldadas se enfr en Una capa protectora que llamaremos escoria cubre el reborde para evitar que...

Page 32: ...desplazamiento var a 2 l nivel del amperaje es muy bajo 1 El alambre est h medo 2 La velocidad del alambre est muy r pida 1 Espere que la soldadora se enfr e cuando el bombillo se apague 2 Cerci rese...

Page 33: ...es aplicable C Esta garant a no cubre aquellos accesorios que se desgastar n con el uso normal del producto la reparaci n o reemplazo de los mismos ser la responsabilidad del propietario Ejemplos de l...

Page 34: ...AV 1 24 Tornillo de tensi n WC500002AV 1 25 Rodillo 8 9mm 030 035 pulgadas WC500501AV 1 26 Forro del rodillo WC500504AV 1 27 Tornillo 8 36 x 5 8 3 28 Brazo giratorio WC500505AV 1 29 Relievo de tensi n...

Page 35: ...la uni n de dos miembros superpuestos en planos parale los Voltaje de circuito abierto el voltaje entre el electrodo y la pinza de conexi n a tierra de la soldadora cuando no hay flujo de corriente no...

Page 36: ...Notas Soldadora Con Arco Con Alambre Continuo Modelo WF2010...

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