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MAINTENANCE /

 

REP

AIR

TROUBLESHOOTING

OPERA

TION

ASSEMBL

Y /

 INST

ALLA

TION

SAFETY /

 

SPECIFICA

TIONS

 GETTING 

ST

AR

TED

12

TROUBLESHOOTING GUIDE

SYMPTOM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

Low discharge pressure

1.  Air demand exceeds pump capacity

1.  Reduce air demand or use a compressor with more 

capacity.

2.  Air leaks

2.  Listen for escaping air. Apply soap solution to all 

fittings and connections. Bubbles will appear at 
points of leakage.Tighten or replace leaking fittings 
or connections.

3.  Restricted air intake

3.  Clean the air filter element.

4.  Blown gaskets

4.  Replace any gaskets proven faulty on inspection.

5.  Leaking or damaged valves

5.  Remove head and inspect for valve breakage, 

misaligned valves, damaged valve seats, etc. Replace 
defective parts and reassemble.

 

Install a new head gasket 

 each time the head is removed

Pump overheating causes air 
filter to melt

1. 

Insulating gasket between filter 

and head is missing

1. Install 

gasket.

2.  Broken valves/blown gasket

2.  Replace valves or install new gasket.

Excessive noise (knocking)

1.  Loose motor or compressor pulley

1.  Loose motor or compressor pulleys are a very 

common cause of compressors knocking. Tighten 
pulley clamp bolts and set-screws.

2.  Lack of oil in crankcase

2.  Check for proper oil level; if low, check for possible 

damage to bearings. Dirty oil can cause excessive 
wear.

3.  Worn connecting rod

3.  Replace connecting rod. Maintain oil level and 

change oil more frequently.

4.  Worn piston pin bores

4.  Remove piston assemblies from the compressor and 

inspect for excess wear. Replace excessively worn 
piston pin or pistons, as required. Maintain oil level 
and change oil more frequently.

5.  Piston hitting the valve plate

5.  Remove the compressor head and valve plate 

and inspect for carbon deposits or other foreign 
matter on top of piston. Replace head and valve 
plate using new gasket. See Lubrication section for 
recommended oil

6.  Noisy check valve in compressor 

system

6. Replace.

 

Do not disassemble check valve 

 with air pressure in tank

Large quantity of oil in the 
discharge air

NOTE: 

In an oil lubricated 

compressor there will always 
be a small amount of oil in the 
air stream.

1.  Worn piston rings

1.  Replace with new rings. Maintain oil level and 

change oil more frequently.

2.  Compressor air intake restricted

2.  Clean filter. Check for other restrictions in the 

intake system.

3.  Excessive oil in compressor

3.  Drain down to full level.

4.  Wrong oil viscosity

4.  Use Mobil 1

®

10W-30

Water in discharge air/tank

1.  Normal operation. The amount of 

water increases with humid weather

1.  Drain tank more often. At least daily.
2.  Add a filter to reduce the amount of water in the 

air line.

Motor hums and runs slowly or 
not at all

1.  Use of extension cord

1.  Do not use an extension cord. Use longer air hose 

with larger diameter.

2.  Malfunctioning check valve or 

unloader valve

2.  Replace check valve, unloader valve or pressure 

switch.

 

Do not disassemble check valve 

 with air pressure in tank

3.  Low voltage

3.  Check with volt meter, check reset switch on motor. 

If reset switch trips repeatedly, find and correct the 
cause. See next item.

4.  Malfunctioning pressure switch - 

contacts will not close

4.  Repair or replace pressure switch.

Summary of Contents for VT6195

Page 1: ...Stationary Air Compressors Operating Instructions and Parts Manual Models VT6195 and VT6395 IN571500AV 6 16 2016 Campbell Hausfeld A Marmon Berkshire Hathaway Company EN...

Page 2: ...all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference REMINDER Keep your dated proof of purchase f...

Page 3: ...misuse QUICK REFERENCE Recommended Oil 2 Options Single viscosity SAE 30 ISO100 nondetergent compressor oil Part number ST125303AV 0 5 qt or ST126701AV 4 qt 10W30 synthetic oil such as Mobil 1 or CE00...

Page 4: ...nown to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling You can create dust when you cut sand drill or grind materials such as wood paint...

Page 5: ...of damage deterioration weakness or leakage Repair or replace defective items before using Check all fasteners at frequent intervals for proper tightness Motors electrical equipment and controls can...

Page 6: ...sor system Spraying Precautions Do not spray flammable materials in vicinity of open flame or near ignition sources including the compressor unit Do not smoke when spraying paint insecticides or other...

Page 7: ...STALLATION SAFETY SPECIFICATIONS GETTING STARTED 5 Getting To Know Your Compressor Figure 1 Vertical Unit Identification Air Filter Tank Pressure Gauge Manual Tank Drain Pressure Switch Safety Relief...

Page 8: ...or HP 3 7 Power 208 230V Phase 1 Displacement CFM 12 2 Air Delivery CFM 90 PSI 10 2 Air Delivery CFM 135 PSI 9 8 Max PSI 135 Pump RPM 1020 Tank Capacity 60 gallons Unit Weight 255 lbs Amp Draw 14 5 Ma...

Page 9: ...k should be bolted into a flat even concrete floor or on a separate concrete foundation Vibration isolators should be used between the tank leg and the floor Model MP345700AJ isolator pads are recomme...

Page 10: ...rt circuiting and fire damage will result from inadequate wiring Wiring must be installed in accordance with National Electrical Code and local codes and standards that have been set up covering elect...

Page 11: ...by providing an escape wire for the electric current if short circuit occurs This product must be installed and operated with a power cord or cable that has a grounding wire Breakers and Fuses The en...

Page 12: ...ing see Figure 6 Do NOT fill the pump through the breather cap opening as this may cause oil to leak and spray out during operation NOTE Some residual oil may still be in the pump from factory testing...

Page 13: ...essors have a maximum operating pressure of 135 psi Do not alter pressure settings on control components above this limit The compressor unit starts and stops based on preset pressure switch settings...

Page 14: ...he compressor and inspect for excess wear Replace excessively worn piston pin or pistons as required Maintain oil level and change oil more frequently 5 Piston hitting the valve plate 5 Remove the com...

Page 15: ...ors off and the shut off valve is closed 1 Worn check valve 1 Replace check valve Do not disassemble check valve with air pressure in tank 2 Check all connections and fittings for leaks 2 Tighten 3 Ch...

Page 16: ...tely and replace Compressor Lubrication See Installation Add oil as required The oil should be changed every three months or after every 200 hours of operation whichever comes first If the compressor...

Page 17: ...ow for sliding the motor back and forth to adjust belt tension Removing Belt Guard When removing belt guard front to inspect or replace belts inspect plastic retaining clips and replace if damaged or...

Page 18: ...f any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR VT6195 AND VT6395 MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS GETTIN...

Page 19: ...2 1 13 PIPE NIPPLE 1 4 NPT X 1 5 1 14 CHECK VALVE CV221502AV 1 15 QUICK CONNECT TUBE FITTING 1 4 TUBE X 1 8 NPT ST081301AV 1 16 PLUG 1 4 NPT 1 17 COMPRESSION NUT 1 2 ST033001AV 2 18 ASME SAFETY VALVE...

Page 20: ...wing information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR VT4923 MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALL...

Page 21: ...ASSEMBLY 2 7 PISTON RING SET 2 8 BALL BEARING 2 9 CRANKSHAFT BEARINGS RODS PISTON ASSEMBLY 1 10 O RING 1 11 OIL SEAL 1 12 BEARING CAP ASSEMBLY 1 13 M6 X 10 MM HEX CAP SCREW 4 14 VALVE PLATE ASSEMBLY...

Page 22: ...r maintained in accordance with Campbell Hausfeld s instructions as detailed in the operating manual provided with the compressor 4 Equipment that has been repaired or modified without authorization f...

Page 23: ...Compresseurs d air xes Instructions d Utilisation et Manual de Pi ces Mod les VT6195 et VT6395 IN571500AV 6 16 2016 Campbell Hausfeld A Marmon Berkshire Hathaway Company FR...

Page 24: ...Hausfeld 100 Production Drive Harrison Ohio 45030 Lire et conserver ces instructions Il faut les lire attentivement avant de commencer assembler installer faire fonctionner ou entretenir l appareil d...

Page 25: ...E Huile recommand e 2 Options Huile de compresseur non d tergente SAE 30 ISO100 viscosit unique Num ro de pi ce ST125303AV 0 47 L ou ST126701AV 3 79 L Huile synth tique 10W30 telle que Mobil 1 ou CE00...

Page 26: ...autre tort aux organes de la reproduction et en quelques circonstances le cancer le code California Health Safety Code Section 25249 5 et seq Ce produit et son cordon contient du plomb un produit chim...

Page 27: ...r ou utiliser le mod le comme une prise Inspecter le syst me d air comprim et pi ces d tach es lectriques pour toute indication de dommage d t rioration faiblesse ou fuites avant chaque utilisation R...

Page 28: ...nement et l inspecter p riodiquement pour la rouille et la corrosion ou autre dommage L air mouvante peut agiter la poussi re et le d bris qui peut tre dangereux L cher l air lentement en purgeant l h...

Page 29: ...TIQUES D MARRAGE DE L APPAREIL Fr5 Figure 1 Identification de l unit verticale Apprendre Conna tre Votre Compresseur Filtre air Manom tre de r servoir Vidange du r servoir manuel Manostat Pompe de com...

Page 30: ...on 208 230V tape 1 D placement CFM 345 5 l min D bit d air CFM 621 kPa 288 8 l min D bit d air CFM 965 kPa 277 5 l min kPa max 931 Pompe RPM 1020 Capacit du r servoir 227 10 L Poids de l unit 115 67 k...

Page 31: ...it tre boulonn dans un plancher en b ton plat et gal ou sur une fondation en b ton s par e Utiliser des tampons isolateurs entre la jambe du r servoir et le plancher Les blocs d isolation du mod le MP...

Page 32: ...ux et nationaux Un c blage inad quat m nera la surchauffe les court circuits et les dommages d incendie L installation de fils doit conformer aux National Electrical Code et aux codes et r glements lo...

Page 33: ...le risque de secousse lectrique en fournissant un fil d chappement s il y arrive un court circuit Ce produit doit tre install avec et utilis avec un cordon d alimentation qui a un fil de terre Disjon...

Page 34: ...la figure 6 NE PAS remplir la pompe jusqu l ouverture du bouchon de reniflard car ceci pourrait mener une fuite d huile et une pulv risation vers l ext rieur durant l utilisation REMARQUE Il pourrait...

Page 35: ...onctionnement maximale est de 931 kPa pour les compresseurs monophas s Ne pas alt rer les r glages de pression sur les pi ces de commandes afin qu ils d passent cette limite Le compresseur d marre et...

Page 36: ...pistons us s au besoin Entretenir le niveau d huile correct et changer l huile plus souvent 5 Piston frappe la plaque de soupape 5 Enlever la t te du compresseur et la plaque de soupape et inspecter p...

Page 37: ...soupape d arr t est ferm e 1 Clapet us 1 Remplacer le clapet Ne pas d monter le clapet si le r servoir est pressuris 2 Inspecter tous branchements et raccordements pour des fuites 2 Serrer 3 Inspecter...

Page 38: ...de l huile si n cessaire Changer l huile et le filtre chaque trois mois ou apr s chaque 200 heures d op ration selon laquelle arrive en premier Si le compresseur est utilis sous les conditions humides...

Page 39: ...urroie Retirer le protecteur de courroie En retirant l avant du protecteur de courroie pour iinspecter ou remplacer les courroies inspectez les clips de r tention en plastique et remplacez les s ils s...

Page 40: ...scription et num ro de pi ce comme indiqu sur la liste des pi ces ILLUSTRATION DES PI CES D TACH ES POUR LES MOD LES VT6195 ET VT6395 ENTRETIEN R PARATION D PANNAGE UTILISATION ASSEMBLAGE INSTALLATION...

Page 41: ...13 MAMELON DE TUBE NPT 1 4 PO X 1 5 PO 1 14 CLAPET ANTI RETOUR CV221502AV 1 15 RACCORD BRANCHEMENT RAPIDE POUR TUBES FILETAGE TUBE 1 4 PO X NPT 1 8 PO ST081301AV 1 16 BOUCHON 1 4 PO NPT 1 17 CROU COMP...

Page 42: ...de mod le Num ro de s rie s il y en a un Description et num ro de pi ce comme indiqu sur la liste des pi ces ILLUSTRATION DES PI CES D TACH ES POUR LES MOD LES VT4923 ENTRETIEN R PARATION D PANNAGE U...

Page 43: ...LES 2 9 VILEBREQUIN ROULEMENTS BIELLES ENSEMBLE DU PISTON 1 10 JOINT TORIQUE 1 11 JOINT L HUILE 1 12 ENSEMBLE DU CAPOT DU ROULEMENT 1 13 CAPUCHON VIS T TE HEXAGONALE M6 X 10 MM 4 14 ENSEMBLE DE PLAQUE...

Page 44: ...ausfeld selon les d tails du manuel d utilisation fourni avec le compresseur 4 quipement qui a t r par ou modifi sans autorisation de Campbell Hausfeld D Service avant livraison le montage l huile ou...

Page 45: ...Compresores de aire estacionarios Manual de Instrucciones y Lista de Piezas IN571500AV 6 16 2016 Campbell Hausfeld A Marmon Berkshire Hathaway Company Modelos VT6195 y VT6395 SP...

Page 46: ...vor lea y guarde estas instrucciones Lealas cuidadosamente antes de tratar de montar instalar operar o dar mantenimiento al producto aqui descrito Protejase usted mismo y a los demas observando toda l...

Page 47: ...FERENCIA R PIDA Aceite recomendado 2 opciones Aceite no detergente para compresor de una sola viscosidad SAE 30 ISO100 N mero de parte ST125303AV 0 47 L o ST126701AV 3 79 L Aceite sint tico 10W30 como...

Page 48: ...da os de la funci n reproductiva y en algunos casos el c ncer Ley sobre Seguridad y Salud de California No 25249 5 y siguientes Este producto y su cable de corriente contienen plomo un qu mico que es...

Page 49: ...glas de seguridad de manejo Mantenga a los visitantes alejados y NUNCA permita la presencia de ni os en el rea de trabajo Siempre use anteojos de seguridad y prot jase los o dos para operar el cabezal...

Page 50: ...s tanques desgastados rotos o da ados Drene el l quido del tanque diariamente Los tanques se oxidan debido a la acumulaci n de humedad y sto debilita el tanque Cerci rese de drenar el tanque con regul...

Page 51: ...EGURIDAD ESPECIFICACIONES PARA COMENZAR Sp5 Figura 1 Identificaci n de la Unidad Vertical Conozca su Compresor Filtro de aire Medidor de presi n del tanque Drenaje manual del tanque Presostato Bomba d...

Page 52: ...e 1 Desplazamiento CFM 345 5 l min Entrega de aire CFM a 6 2 bar 288 8 l min Entrega de aire CFM a 9 7 bar 277 5 l min Presi n m xima en bar 931 RPM de la Bomba 1020 Capacidad del Tanque 227 10 L Peso...

Page 53: ...l Tanque El tanque se debe instalar sobre un piso plano y nivelado de concreto o sobre una base de concreto separada Debe colocarle aislantes entre las patas del tanque y el piso Se recomiendan almoha...

Page 54: ...do no se instala adecuadamente podr a ocasionar sobrecalentamiento cortocircuitos e incendios El alambrado se debe hacer seg n todos los c digos nacionales de electricidad y los reglamentos sobre arte...

Page 55: ...ue el ctrico ya que si ocurre un cortocircuito la conexi n a tierra le ofrece un desv o a la corriente el ctrica Este producto se debe utilizar con un cord n el ctrico o cable que tenga conexi n a tie...

Page 56: ...llene la bomba a trav s de la abertura de la tapa de la v lvula de aire ya que esto podr a causar una p rdida de aceite y que la misma rociara durante el funcionamiento NOTA puede haber algo de aceite...

Page 57: ...r Nunca exceda esta presi n en ninguno de los controles de los componentes La unidad de compresi n se inicia y se detiene bas ndose en la configuraci n del presostato preestablecida de 7 2 bar de inic...

Page 58: ...ar un desgaste excesivo Reemplace el eje del mbolo s si est excesivamente desgastado o seg n necesario Mantenga el nivel de aceite y cambie el aceite con m s frecuencia 5 El mbolo pega contra la placa...

Page 59: ...agado y la v lvula de cierre est cerrada 1 V lvula desgastada 1 Reemplace la v lvula No desarme la v lvula de verificaci n con presi n de aire en el tanque 2 Verifique todas las conexiones y los acces...

Page 60: ...o Lubricaci n del Compresor Vea la secci n de Funcionamiento A dale aceite al cabezal cuando sea necesario Debe cambiar el aceite y el filtro cada 3 meses o despu s de 200 horas de funcionamiento lo q...

Page 61: ...en ambas direcciones para ajustar la tensi n de las bandas Retiro del protector de banda Al retirar el protector de banda delantero para inspeccionar o cambiar las bandas revise los clips de sujeci n...

Page 62: ...d a 365 d as al a o Por favor proporcione la siguiente informaci n N mero de modelo N mero de serie si lo tiene Descripci n de la parte y n mero que le corresponde en la lista de partes ILUSTRACION DE...

Page 63: ...ULG NPT X 1 5 PULG 1 14 V LVULA DE RETENCI N CV221502AV 1 15 CONECTOR PARA TUBO QUICK CONNECT 1 4 PULG TUBER A X 1 8 PULG NPT ST081301AV 1 16 TAP N 1 4 PULG NPT 1 17 TUERCA DE COMPRESI N 1 2 PULG ST03...

Page 64: ...visite www campbellhausfeld com 24 horas al d a 365 d as al a o Por favor proporcione la siguiente informaci n N mero de modelo N mero de serie si lo tiene Descripci n de la parte y n mero que le corr...

Page 65: ...IST N 2 8 RODAMIENTO DE BOLA 2 9 CIG E AL RODAMIENTOS VARILLAS CONJUNTO DEL PIST N 1 10 EMPAQUE DE ANILLO 1 11 SELLO DE ACEITE 1 12 CONJUNTO DE TAPA DE RODAMIENTO 1 13 TORNILLO DE CABEZA HEXAGONAL M6...

Page 66: ...seg n lo detallado en el manual de operaciones que se entrega con el compresor 4 Equipo que ha sido reparado o modificado sin autorizaci n de Campbell Hausfeld D Los servicios requeridos antes de la e...

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