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General Safety

(Continued)

Remove all flammable materials
within 35 feet (10.7 meters) of
welding arc. If removal is not
possible, tightly cover flammable
materials with fire proof covers.

Do not operate any electric arc
welder in areas where flammable or
explosive vapors may be present.

Take precautions to ensure flying
sparks and heat do not cause flames
in hidden areas, cracks, etc.

Fire hazard! Do not weld on
containers or pipes that
contain or have contained
flammable materials or
gaseous or liquid combustibles.

Arc welding closed cylinders
or containers such as tanks
or drums can cause explosion
if not properly vented!
Verify that any cylinder or container to
be welded has an adequate ventilation
hole, so that expanding gases can be
released.

Do not

breathe fumes produced by arc
welding operation. These fumes are
dangerous. If welding area cannot be
adequately ventilated, be sure to use
an air-supplied respirator.

Keep head and face out of welding
fumes.

Extremely toxic fumes are
created when galvanized or
cadmium plated metals or metals
which contain zinc, mercury or
beryllium are heated. 

Complete

the following precautions before
performing electric arc welding
operations on these metals:
a. Remove coating from base metal.
b. Make sure welding area is well

ventilated.

c. Use an air-supplied respirator.

The electromagnetic field
generated during arc welding
may interfere with the
operation of various electrical
and electronic devices such as cardiac
pacemakers. Persons using such devices
should consult with their physician prior
to performing any electric arc welding
operations.

Use only correct shielding gas
cylinders, regulators, hoses and
fittings designed for the specific
application; maintain all parts
properly.

Turn face away from valve outlet
when opening cylinder valve.

Keep protective cap in place over
valve except when cylinder is in use
or connected for use.

Read and follow instructions on
compressed gas cylinders, associated
equipment, and CGA publication P-1
listed in Safety Standards.

Never

use

flammable gasses with MIG welders.
Only inert or non-flammable gasses
such as carbon dioxide, argon, helium
or mixtures of one or more of these
gasses are suitable for MIG welding.

Never

lift

cylinders off the ground by their valves
or caps or with chains or slings.

ADDITIONAL SAFETY STANDARDS

ANSI Standard Z49.1 

from American

Welding Society, 550 N.W. Le June Rd.
Miami, FL 33126

Safety and Health Standards

OSHA 29 CFR 1910, from Superintendent
of Documents, U.S. Government Printing
Office, Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269

Safe Handling of Compressed Gases
in Cylinders

CGA Pamphlet P-1, from Compressed Gas
Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA 22202

Code for Safety in Welding and
Cutting

CSA Standard W117.2, from Canadian
Standards Association, Standards Sales,
178 Rexdale Boulevard, Rexdale,
Ontario, Canada M9W 1R3

Cutting And Welding Processes

NFPA Standard 51B, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269

3

 

Route torch and work cables
together and secure with tape when
possible.

 

Never wrap arc welder cables around
the body.

Always position torch and work leads
on the same side of the body.

Exposure to electromagnetic fields
during welding may have other
health effects which are not known.

CALIFORNIA PROPOSITION 65

This product, when used for
welding, produces fumes or
gases which contain chemicals
known to the State of
California to cause birth defects (or other
reproductive harm) and, in some cases,
cancer (California Health & Safety Code
Section 25249.5 et seq.).

The

power

cord and other cables on this product
contain chemicals, including lead,
known to the State of California to
cause cancer and birth defects or other
reproductive harm. Wash hands after
handling.

GENERAL SAFETY

Always be sure welding area
is secure and free of hazards
(sparks, flames, glowing metal
or slag) prior to leaving. Be
sure equipment is turned off and excess
wire is cut off. Be sure cables are loosely
coiled and out of the way. Be sure all
metal and slag has cooled.

Cylinders can explode if
damaged. Shielding gas
cylinders contain gas under
high pressure. If damaged, a
cylinder can explode. Since gas
cylinders are normally part of the
welding process, be sure to treat them
carefully.

Protect compressed gas cylinders
from excessive heat, mechanical
shocks and arcs.

Install and secure cylinders in an
upright position by chaining them
to stationary support or equipment
cylinder rack to prevent falling or
tipping.

Keep cylinders away from any
welding or other electrical circuits.

Never allow a welding electrode to
touch any cylinder.

Models WG3080, WG3090 and WG4130

www.chpower.com

Summary of Contents for IN974200AV

Page 1: ...s are not recommended Blown fuses and tripped circuit breakers can result from failure to comply with this recommendation COMPONENTS AND CONTROLS FIGURE 1 1 Work Clamp connects to work piece 2 Torch w...

Page 2: ...excess wire from torch Never allow any part of the body to touch welding wire and ground or grounded work piece at the same time Awkward welding conditions and positions can be electrically hazardous...

Page 3: ...ns or slings ADDITIONAL SAFETY STANDARDS ANSI Standard Z49 1 from American Welding Society 550 N W Le June Rd Miami FL 33126 Safety and Health Standards OSHA 29 CFR 1910 from Superintendent of Documen...

Page 4: ...nment Dust and dirt in the welder retain moisture and increase wear of moving parts Place welder in an area with at least twelve inches 305 mm of ventilation space at both the front and rear of unit K...

Page 5: ...quickly Welding operations may continue when the red lamp is no longer illuminated OVERLOAD PROTECTION The welder is equipped with a circuit breaker which protects the machine if the maximum output i...

Page 6: ...as Type The gas used in any welding application for your welder must be an INERT NON FLAMMABLE TYPE You can get the type of gas needed from a nearby welding gas distributor often found in the yellow p...

Page 7: ...at all times unless wire needs to be changed BEFORE EVERY USE 1 Check condition of weld cables and immediately repair or replace any cables with damaged insulation 2 Check condition of power cord and...

Page 8: ...metal of the weld wire flows into the molten crater and forms a bond with the work piece as shown Figure 7 Arc Welding Basics Six basic techniques affect weld quality These are wire selection heat set...

Page 9: ...can be used flat horizontal vertical and overhead Welding in the flat position is easier than any of the others because welding speed can be increased the molten metal has less tendency to run better...

Page 10: ...h tension 1 Slag inside gun nozzle 2 Insulation ring melted expired 1 Poor contact 2 Using an extension cord with excessive length 1 Wire jammed 2 Out of wire 3 Not enough tension 4 Wire liner worn 5...

Page 11: ...ielding gas 4 Wrong shielding gas aluminum 5 Extension cord is too long 6 Aluminum Possible oxide buid up on surface 1 Damp wire 2 Wire speed too fast 3 Wrong type of wire 4 No or low shielding gas 1...

Page 12: ...ER70S6 WE300001AV Ref Part No Description Number Qty MIG Weld Wire 0 024 0 6 mm 11 lb Spool ER70S6 WE301500AV MIG Weld Wire 0 030 0 8 mm 2 lb Spool ER70S6 WE300501AV MIG Weld Wire 0 030 0 8 mm 11 lb S...

Page 13: ...rk piece Filler metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the w...

Page 14: ...HAUSFELD PRODUCT Some states do not allow limitations on how long an implied warranty lasts so above limitations may not apply to you C This warranty does not apply to any accessory items included wi...

Page 15: ...l arc avec fil lectrode fourr Flux Cored Arc Welding FCAW ou de soudage l arc sous protection de gaz inerte avec fil lectrode fusible Gas Metal Arc Welding GMAW sa livraison de l usine ce soudeur peut...

Page 16: ...utilisation Toujours mettre l quipement hors circuit et le d brancher avant de le d placer Toujours brancher le conducteur de travail en premier lieu V rifier que l objet sur lequel vous travaillez s...

Page 17: ...la possibilit de flammes et d explosions Enlever tous les mat riaux inflammables moins de 35 pieds 10 7 m de l arc de soudage Si l enlevage n est pas possible bien couvrir les mat riaux inflammables...

Page 18: ...lements Professionnels et d ducation de S curit pour la Protection des Yeux et du Visage Norme ANSI Z87 1 de l Institut American National Standards Institute 1430 Broadway New York NY 10018 Se r f rer...

Page 19: ...per le fil REMARQUE Toujours maintenir le contr le de l extr mit libre du fil de soudure pour viter le d bobinage 1 V rifier que le mod le soit hors circuit OFF et ouvrir le panneau sur le soudeur afi...

Page 20: ...e gaz utilis dans toute application de soudure pour votre appareil doit tre d un TYPE INERTE ININFLAMMABLE Vous pouvez obtenir le type de gaz n cessaire de tout distributeur local de gaz de soudure so...

Page 21: ...ompartiment de fil ferm sauf pendant le changement du fil AVANT CHAQUE USAGE 1 V rifier la condition des c bles de soudage et r parer ou remplacer imm diatement les c bles dont l isolation est endomma...

Page 22: ...s coule dans le crat re fondu et produit un adh rance avec l objet de travail indiqu ci dessous Figure 7 Principes Du Soudage L Arc Six techniques de base affectent la qualit de soudure Les voici s l...

Page 23: ...t de la pointe de contact et l extr mit du fil de soudure La rallonge d lectrode recommand e est de 6 13 mm 1 4 1 2 po Si elle est trop longue le courant de soudure sera r duit et le boudin sera haut...

Page 24: ...rdon prolongateur plus que 20 pi de longueur 1 Recharger le fil 2 Remplacer la bobine de fil 3 Resserrer le bouton de tensionnement si le fil glisse 4 Remplacer la chemise 5 Appeler 1 800 746 5641 pou...

Page 25: ...3 Type de fil incorrect 4 Manque de niveau bas de gaz protecteur 1 Diminuer et maintenir une vitesse de d placement constante 2 Augmenter le r glage de chaleur de sortie 1 Augmenter et maintenir une...

Page 26: ...Fil de soudure fourr 0 9 mm 0 030 po 0 9 kg 2 lb E71T GS WE200001AV Fil de soudure fourr 0 9 mm 0 030 po 4 5 kg 10 lb bobine E71T GS WE201000AV Fil de soudure fourr 0 9 mm 0 035 po 0 9 kg 2 lb E71T G...

Page 27: ...e deux pi ces en chevauchement Tension au Repos la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage Ceci d termine la vitesse auquelle l arc...

Page 28: ...sion ni la limitation des dommages fortuits ou indirects La limitation ou exclusion pr c dente peut donc ne pas s appliquer C Les accessoires qui sont compris avec le produit et qui sont soumis l usur...

Page 29: ...ito gira en sentido de las agujas del reloj para aumentar la velocidad del alambre y en sentido contrario al de las agujas del reloj para disminuir la velocidad del alambre 6 Interruptor de apagado ca...

Page 30: ...no est utiliz ndolo y retire del soplete todo el alambre en exceso Nunca permita que ninguna parte del cuerpo toque el alambre de soldadura y la tierra o la pieza de trabajo conectada a tierra al mis...

Page 31: ...erve todas las piezas correctamente Retire el rostro de la salida de la v lvula cuando abra la v lvula del cilindro Mantenga la tapa protectora en su lugar sobre la v lvula salvo cuando se est utiliza...

Page 32: ...i n UBICACI N La selecci n de la ubicaci n correcta puede aumentar considerablemente el rendimiento confiabilidad y vida de la soldadora por arco Para mejores resultados ubique la soldadora en un ambi...

Page 33: ...Voltee la perilla tensora hacia abajo y gire hacia arriba el brazo giratorio sobre el mecanismo de conducci n Esto permite realizar la alimentaci n manual del alambre dentro del revestidor del soplet...

Page 34: ...Asegure el cilindro para prevenir que se caiga C mo obtener el tipo correcto de gas El gas que use en cualquier aplicaci n de soldadura para su soldadora debe ser DE TIPO INERTE NO INFLAMABLE Puede o...

Page 35: ...la secci n Pautas de la soldadura antes de utilizar este equipo 2 Apague la soldadora 3 Verifique que las superficies de los metales que van a ser unidos no tengan suciedad xido pintura aceite costra...

Page 36: ...i n de la soldadura tipo de material de la pieza de trabajo espesor y estado de la superficie a soldar La Sociedad de Soldadura de los Estados Unidos AWS ha establecido algunos requerimientos para cad...

Page 37: ...7 9 VELOCIDAD DE PROPAGACI N La velocidad de propagaci n es la velocidad con la que se mueve el soplete a trav s del rea de soldadura Los factores tales como el di metro y tipo de alambre de soldadura...

Page 38: ...esas quiz s sea necesario biselar los bordes que est n unidos con un ngulo de 60 Recuerde retirar el desecho antes de cada pasada para el proceso sin gas SOLDADURA DE ALUMINIO Cualquier superficie de...

Page 39: ...rte trasera de la unidad 4 Reduzca la carga del circuito active el cortacircuito o reemplace el fusible 1 Use una punta de contacto de tama o correcto 2 Limpie o reemplace el forro de alambre 3 Limpie...

Page 40: ...ando el gas incorrecto aluminio 5 El cord n de extensi n es muy largo 6 Aluminio Posiblemente se est n formando residuos de xido en la superficie 1 El alambre est h medo 2 La velocidad del alambre est...

Page 41: ...m Bobina de 2 libras ER70S6 WE300001AV Alambre de soldadura MIG 0 024 0 6 mm Bobina de 11 libras ER70S6 WE301500AV Alambre de soldadura MIG 0 030 0 8 mm Bobina de 2 libras ER70S6 WE300501AV Alambre de...

Page 42: ...e El cable es s lido y se utiliza un gas inerte como protecci n Soldadura por arco de tungsteno de gas GTAW tambi n llamado TIG es un proceso de soldadura utilizado con un equipo soldador con un gener...

Page 43: ...DEL PRODUCTO DE CAMPBELL HAUSFELD Algunos estados no permiten la exclusi n o limitaci n de los da os incidentales o derivados por lo que esta restricci n tal vez no rija para Ud C Esta garant a no se...

Page 44: ...eed Arc Welder Soudeur l Arc Aliment en Fil Soldadora Por Arco Con Alimentaci n de Alambre Notes Notes Notas 44 Models WG3080 WG3090 and WG4130 Mod les WG3080 WG3090 et WG4130 Modelos WG3080 WG3090 y...

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