background image

Exhaust
Tube 

Handle

Regulator

Drain valve

Figure 6 - Unit Identification

Check
Valve

Safety
Valve

Pressure Switch
(Auto/Off)

3

3. Repeat procedure with other side.

LUBRICATION 

THIS UNIT IS
SHIPPED WITHOUT

OIL! Follow lubrication instructions
before operating compressor.

Use oil shipped with the compressor.

Do not use regular automotive oil
such as 10W-30 unless it is 100%
synthetic oil. 

Additives in regular

motor oil can cause valve deposits and
reduce pump life. For maximum pump
life, drain and replace oil after the first
few hours of run time.

The compressor pump takes approxi-
mately 220 ml (7.5 ozs.) of oil. The sight
glass, located on the crankcase portion
of the pump, is marked with “max”
and “min” levels. Avoid overfilling by
adding oil gradually and checking the
oil level with the sight glass several
times. Add enough oil to reach the
“max” level on the sight glass. Proper
oil level is illustrated in Figure 3.

INTAKE FILTER 

Thread the intake air filter into the
threaded opening in the side of the
compressor head as illustrated in
Figure 4. Tighten gently with a wrench. 

Installation

LOCATION

It is extremely important to install the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than
100°F.

A minimum clearance of 18 inches
between the compressor and a wall is
required because objects could obstruct
air flow.

Do not locate the 
compressor air inlet

near steam, paint spray, sandblast areas
or any other source of contamination.
This debris will damage the motor.

ELECTRICAL INSTALLATION 

All wiring and 

electrical

connections should be performed by a
qualified electrician. Installation must
be in accordance with local codes and
national electrical codes.

WIRING

1. Local electrical wiring codes differ from

area to area. Source wiring, plug and
protector must be rated for at least the
amperage and voltage indicated on
motor nameplate, and meet all
electrical codes for this minimum.

2. Use a slow blow fuse or a circuit

breaker.

3. This product is for use on a nominal

120 volt circuit and has a grounding
plug that looks like the plug illustrated
in Figure 5. Make sure the product is
connected to an outlet having the
same configuration as the plug. This
product must be grounded. In the
event of an electrical short circuit,
grounding reduces risk of electrical
shock by providing an escape wire for
electric current. This product is
equipped with a cord having a
grounding wire with an appropriate
grounding plug. Plug must be plugged
into an outlet that is properly installed
and grounded in accordance with all
local codes and ordinances.

Overheating, short 
circuiting and fire

damage will result from inadequate
wiring.

Sight
glass

www.chpower.com

TEST

RESET

Figure 5 - Grounding Method

Grounding

Pin

Grounded Outlet

Gauge of Cord

14

12

10

Extension cords for 

120V/15 Amp Unit

Length of Cord (ft)

25

50

100

Figure 3 - Proper oil level

Max.

Min

.

Figure 4 - Intake filter installation

Side view of unit

Top view of unit

Intake filter

Oil fill /
breather

Oil
drain
plug

Assembly 

(Continued)

Summary of Contents for HL5500 Series

Page 1: ...uation which if not avoided WILL result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Caution indicates a...

Page 2: ...rom moisture build up which weakens the tank Make sure to drain tank daily and inspect periodically for unsafe conditions such as rust formation and corrosion 13 Fast moving air will stir up dust and...

Page 3: ...paint spray sandblast areas or any other source of contamination This debris will damage the motor ELECTRICAL INSTALLATION All wiring and electrical connections should be performed by a qualified ele...

Page 4: ...tion 4 Plug in power cord 5 Turn on off switch to AUTO position and let compressor run until it reaches automatic shutoff pressure 6 Attach tire chuck or tool to end of hose 7 Turn regulator knob cloc...

Page 5: ...osition a pan under pump end of unit 3 Remove oil drain plug see Figure 6 Allow oil to collect in pan Tilt unit to completely drain 4 Replace drain plug fill pump to full line on sight glass Use Chevr...

Page 6: ...ace capacitor 7 Replace motor assembly Do not disassemble check valve with air in tank bleed tank 1 Check for proper fuse Use time delay fuse Disconnect other electrical appliances from circuit or ope...

Page 7: ...r malfunction 1 Replace switch 2 Replace safety valve with genuine replacement part 1 Drain more often 2 Check all connections with soap and water solution If a leak is detected 1 tighten or 2 remove...

Page 8: ...cluded from coverage under this limited warranty The Purchaser must comply with the warranty given by the engine manufacturer which is supplied with the product G Additional items not covered under th...

Page 9: ...PEMENT Rechercher les symboles suivants pour cette information Danger indique une situation hasardeuse imminente qui R SULTERA en perte de vie ou blessures graves Avertissement indique une situation h...

Page 10: ...mplacer un r servoir us fendu ou endommag Purger le r servoir quotidiennement 12 L accumulation d humidit cause la rouille qui peut affaiblir le r servoir Purger le r servoir quotidiennement et l insp...

Page 11: ...ets Ne pas situer la prise d air du compresseur pr s de la vapeur un jet pulv ris de peinture endroits de d capage au sable ou autre sources de contamination Le d bris endommagera le moteur INSTALLATI...

Page 12: ...arriv e d air dans le r servoir mais ne permet pas que l air se recule dans la pompe sens contraire des aiguilles d une montre 2 Connecter le tuyau d air la sortie du r gulateur 3 Mettre l interrupteu...

Page 13: ...dis que le compresseur est encore arr t OFF CHANGER L HUILE 1 Permettre que le compresseur fonctionne et r chauffe l huile D brancher le mod le 2 Placer un r cipient sous le bout de la pompe du mod le...

Page 14: ...OFF arr t puis AUTO S assurer que le compresseur fonctionne dans un milieu propre et bien ventil 5 Remplacer le pressostat 1 Remplacer 2 Remplacer 3 V rifier la tension la prise murale avec un voltm...

Page 15: ...filets et remonter 4 V rifier le r servoir pour les fuites avec une solution de savon et d eau S il y a une fuite le r servoir doit tre remplac avec une pi ce de rechange d origine 5 Remplacer les so...

Page 16: ...server la garantie du fabricant de moteur qui est fournie avec le produit G Articles suppl mentaires qui ne sont pas couverts sous cette garantie 1 Tous les Compresseurs a Toutes pi ces d tach es endo...

Page 17: ...econocer los siguientes s mbolos Esto le indica que hay una situaci n inmediata que LE OCASIONARIA la muerte o heridas de gravedad Esto le indica que hay una situaci n que PODRIA ocasionarle la muerte...

Page 18: ...de reparar o modificar el tanque Si lo suelda taladra o modifica de cualquier otra manera el tanque se debilitar y se podr a da ar romperse o explotar Siempre remplace los tanques desgastados rotos o...

Page 19: ...un espacio m nimo de 45 7 cm 18 pulgadas entre el compresor y la pared ya que los objectos podr an obstruir el paso de aire No coloque la entrada de aire del compresor cerca de reas con vapor vapores...

Page 20: ...cable de corriente 5 Gire el interruptor de encendido apagado a la posici n AUTO encendido y deje que el compresor funcione hasta que alcance la presi n de apagado autom tico 6 Conecte la boquilla par...

Page 21: ...ompresor de modo que el aceite se caliente Desenchufe la unidad 2 Coloque un recipiente debajo del extremo del cabezal 3 Desconecte la unidad del tomacorrientes Figura 6 Qu tele el tap n del orificio...

Page 22: ...compresor durante aproximadamente 30 minutos Para reiniciar gire el interruptor de presi n a OFF y luego a AUTO Aseg rese de que el compresor est funcionando en un rea limpia y bien ventilada 5 Cambi...

Page 23: ...ta para tuber as en las roscas y vuelva a ensamblar 4 Revise el tanque en busca de fugas con una soluci n de agua y jab n Si detecta una fuga se deber reemplazar el tanque con una pieza de repuesto or...

Page 24: ...guir las clausulas de la garant a otorgada por el fabricante del motor de gasolina que se suministra con el producto G Art culos adicionales no cubiertos bajo esta garant a 1 Todos los Compresores a C...

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