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8

Operating Instructions and Parts Manual 

Airless Paint Systems

www.chpower.com

overnight. See "Flushing" page 4. 
Use a compatible solvent to flush, 
then fill the pump and hoses with 
an oil based sovent such as mineral 
spirits.
d. For long term shutdown or 
storage, refer to page 4.

 

Be sure to relieve  

!

WARNING

  pressure in the 
pump after filling 

with mineral spirits.

Operation 

(Cont.)

SPrAY TECHNIQUE

Good Spray Gun Technique is at the 
core of any spray paint operation. 
Operator skill and efficiency is as 
important as good equipment and 
good paint. Good spray technique is a 
skill that can be developed by 
following these simple instructions.
If you are not familiar with spraying 
techniques, study this section of your 
manual and practice the proper 
technique on pieces of cardboard or a 
suitable surface.
Hold the spray gun 12 - 15 inches away 
from the work surface and keep it 
perpendicular (straight) to the surface. 
Move the spray gun parallel to the 
work and at a right angle to the 
surface. (See Figure 8).

Move the gun at a steady rate in order 
to apply a good coverage. The wet 
coat should be just under the thickness 
at which a run or sag will occur.  Slow 
gun movement or gun held too close 
will result in an overly wet or thick wet 
or thick coat coverage that is likely to 
run or sag.
Do not wave the spray gun. This 
waving is called arching.  Instead, hold 
the spray gun at a 12 to 15 inch 
distance perpendicular from the work. 
(See Figure 9.)
The closer the spray gun is held to the 
work, the thicker the paint is deposited 
and the faster the gun must be moved 
to prevent sags and runs. Holding the 
gun too far from the work will cause 
excessive fog, overspray, and a thin and 
grainy coat.
It is important to "trigger" the gun 
after gun movement (arm movement) 
has started and release trigger (shut 
gun off) before gun movement ends. 
Gun movement is always longer than 
actual paint (spray) stroke. In that 
manner, even blending and uniform 
paint coat thickness is achieved over 
the entire surface. When the gun is in 
motion as the trigger is pulled, it 
deposits an even amount of paint.
Overlap the previous pass by half the 

width of the spray pattern. Aim at the 
bottom of the previous pass.
Adjust Pressure Control Knob so that 
paint is completely atomized from the 
spray  gun. Insufficient pressure will 
result in “tailing.” Too much pressure 
will result in excess fog and overspray, 
excessive tip wear, and increased 
sprayer wear and tear.
Always use the lowest pressure possible 
to obtain desirable results. Test the 
spray pattern on a piece of cardboard 
or other surface.
To cover “inside” and “outside” 
corners (on walls or other objects), aim 
the spray gun toward the center of the 
corner. The spray pattern is divided in 
half, and the edges of the spray 
pattern on both walls are the same.

Electrical System

ELECTrICAL BOArD CALIBrATION
NOTE:

 Anytime a sensor, pressure 

control assembly (board) or both are 
replaced, the following calibrations 
must be performed.

rIGHT

WrONG

Gun is held at an angle, 
fluid disperses unevenly

Gun is held perpendicular 
to work piece, fluid 
disperses evenly

Figure 8 - How to hold spray gun when spraying

Figure 9 - Proper Spray Technique

INCOrrECT

COrrECT

Start Pull 

Trigger

Release 

Trigger

End

12-15”

AL2710

Summary of Contents for AL2710

Page 1: ...e Retain instructions for future reference Operating Instructions and Parts Manual IN422400AV 12 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questio...

Page 2: ...any damage that may have occurred during transit Make sure to tighten fittings bolts etc before putting unit into service Do not operate WARNING unit if damaged during shipping handling or use Damage...

Page 3: ...injection occurs seek emergency medical treatment WARNING Use a face mask respirator and protective clothing when spraying Always spray in a well ventilated area to prevent health and fire hazards Ref...

Page 4: ...atic electricity pilot lights cigarettes and electrical arcing Airless spraying can cause static electricity Always ground the pump and spraying surface Always use a 3 wire grounded extension cord and...

Page 5: ...pump and hoses 3 Place the suction tube into the pail 4 Turn the Prime Pressure Relief PR Valve to the OPEN priming position Refer to Figure 3 5 Point the gun into the pail and hold a metal part of t...

Page 6: ...before they become excessively worn Worn tips waste paint cause overspray make cutting in difficult and decrease sprayer performance Operation STARTING UP 1 Learn the functions of the controls See How...

Page 7: ...3 80 4 70 5 70 Orifice Size inches Tip Selection Chart Consult your paint manufacturer for application recommendation pump will support tip worn to next larger size 029 031 Pump Minimum Output Wood In...

Page 8: ...is deposited and the faster the gun must be moved to prevent sags and runs Holding the gun too far from the work will cause excessive fog overspray and a thin and grainy coat It is important to trigg...

Page 9: ...ntrol Knob clockwise until machine starts to prime 6 Place the Prime Pressure Relief Valve in the pressure closed position 7 While watching pressure gauge slowly adjust the pressure trimpot clockwise...

Page 10: ...escribed above 2 Unscrew the four nuts 6 32 and remove LCD Display assembly 3 If unable to loosen the four nuts hold them and unscrew the four screws Then remove the LCD Display Assembly If the displa...

Page 11: ...Pressure Relief Procedure on page 3 3 Remove the suction tube assembly from the paint pump by unscrewing the suction nut Disconnect sensor assembly by holding sensor with 7 8 wrench and unscrewing sw...

Page 12: ...ULAR MAINTENANCE 1 Keep the displacement pump packing nut wet cup 1 3 full of TSO Throat Seal Oil at all times The TSO helps protect the packings and rod 2 Inspect the packing nut daily Your pump has...

Page 13: ...embly PN 331 093 Only Assembly PN 331 093 includes all new valve parts that will update the old pumps to present design 2 Lubricate piston rod with oil or multi purpose grease 3 Soak leather packings...

Page 14: ...and or piston worn 1 Blown spray tip 2 Packings and or piston worn 3 Upper seat worn 1 Blown fuse 2 Electrical failure Symptom Possible Cause s Corrective Action Troubleshooting Chart a Tighten sucti...

Page 15: ...nd the red light is still out the pressure control assembly is defective and must be replaced STEP 7 Remove motor Brush Covers Turn unit on with Pressure Control Knob fully clockwise to max pressure p...

Page 16: ...14 15 16 17 18 19 20 21 22 23 24 25 26 AL2710 For Replacement Parts Call 1 800 626 4401 Please provide following information Model number Serial number if any Part descriptions and number as shown in...

Page 17: ...pin 120 022 1 11 Washer 120 046 2 12 Gun head 120 002 1 13 Retainer pin 120 045 2 14 Retainer 120 020 1 15 Nut 120 021 1 16 Washer 120 056 1 17 Trigger lock 120 048 1 18 Wave washer 120 055 1 19 Retai...

Page 18: ...Operating Instructions and Parts Manual 18 www chpower com AL2710 4 5 6 7 8 9 21 23 22 18 20 24 25 19 17 16 15 14 12 10 13 1 2 11 3 Airless Paint Sprayer Model AL2710 33 27 28 29 30 31 32...

Page 19: ...Prime PR Valve 100 180 1 15 Swivel 100 003 1 16 Sensor 331 294 99 1 17 Sensor seal 106 500 1 18 Rubber edge 331 337 2 19 Pressure assembly 331 315 99 1 20 Screw 110 037 4 21 Screw 100 377 4 22 Termin...

Page 20: ...Operating Instructions and Parts Manual 20 www chpower com AL2710 Electrical System...

Page 21: ...331 185 1 3 Screw 331 138 1 4 Toggle switch 331 311 1 5 Fuse 20A Slow Blow 331 328 1 6 Fuse holder 331 312 1 7 0 8 HP DC motor 331 068 1 8 Pressure control assembly 331 315 99 1 9 Jumper 117 207 1 10...

Page 22: ...0 LCD Display 1 2 3 4 5 6 7 Ref No Description Part Number Qty 1 Screw 100 362 4 2 Mylar Label Clear 101 270 1 3 Window 331 360 1 4 Spacer 117 281 4 5 Nut 117 126 4 6 Display Assembly 331 377 1 7 Wash...

Page 23: ...0 8 111 200 99 Ref No Description Part Number Qty Filter assembly 111 200 99 1 1 Base 111 202 1 2 Spring 301 356 1 3 O ring 106 007 1 4 Filter 60 Mesh 111 204 1 5 Support 111 203 1 6 Base 111 201 1 7...

Page 24: ...2 NOTE When replacing item 1 cover the outside of the sleeve with clear silicone prior to inserting into cover assembly Parts List for Gearbox Sleeve Replacement Ref No Description Part Number Qty 1 P...

Page 25: ...hpower com AL2710 Ref No Description Part Number Qty 1 Pump body 331 011 1 2 Retainer 331 029 1 3 Ball 1 2 Diameter 331 030 1 4 O ring PTFE 106 011 1 5 Suction seat assembly 331 292 1 Parts List for L...

Page 26: ...bolt 100 380 2 9 Retaining ring 331 088 1 10 Pin 331 065 1 11 Sleeve 331 117 1 12 Retaining spring 331 062 1 13 Paint pump assembly 331 236 14 Screw 100 318 2 15 Tube spacer 331 074 2 16 Cover guard...

Page 27: ...ube spacer 331 018 1 11 Piston assembly 331 708 1 11a Seat retainer 331 314 1 12 Ball 331 027 1 13 Seat 331 026 1 14 O ring PTFE 331 100 1 15 Adapter male 331 014 1 16 V Packing Plastic 331 016 6 17 V...

Page 28: ...RODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from an accident...

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