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Airless Paint Systems

3

Operating Instructions and Parts Manual 

General Safety 

Information 

(Cont.)

4.   Do not smoke or eat when spraying 

paint, insecticides, or other 
flammable substances.

5.  Always work in a clean 

environment. To avoid injury and 
damage to the workpiece, do not 
aim the spray gun at any dust or 
debris.

6.  When spraying and cleaning, 

always follow the instructions and 
safety precautions provided by the 
material manufacturer (Refer to 
MSDS).

!

DANGER

ELECTrICAL SHOCk HAzArD:

  Follow all local electrical and safety 

codes, as well as the National 
Electrical Code (NEC) and in the 
United States, the Occupational 
Safety and Health Act (OSHA).

  This product requires a grounded 

120V, 15 Amp circuit (See Figure 1).

  If the power receptacles available 

will not fit this equipment’s power 
cord, then have an appropriate 
power receptacle installed by a 
certified electrician.

  Only qualified electricians or 

service personnel should perform 
maintenance on the electrical 
components of this equipment.

  If using an extension cord, use only 

grounded three wire extension 
cords that are in good condition. See  

Table 1 on page 4 for information 
on proper extension cord gauges.

  Do not modify any of the electrical 

components of this 
equipment.

  Do not use a power cord 

adapter with this 
equipment.

  Check with a qualified electrician or 

service person if the grounding 
instructions are not completely 
understood or you are in doubt as 
to whether the equipment is 
properly grounded.

!

WARNING

SkIN INjECTION HAzArD:

  High pressure spray can inject 

toxins into blood 
stream. If injection 
occurs, seek 
emergency medical 
treatment.

!

WARNING

use a 

face mask/respirator and 
protective clothing when 
spraying. Always spray in a 
well ventilated area to prevent health 
and fire hazards. Refer to Material 
Safety Data Sheets (MSDS) of spray 
material for details.

  Never try to stop leaks with any 

part of your body.

  This system is capable of producing 

3000 psi. Use only Campbell 
Hausfeld replacement parts rated 
at 3000 psi or higher.

  Never spray without tip guard.

  Ensure trigger lock is functioning 

properly.

  Always engage trigger lock when 

not spraying. 

  Do not remove spray tip while 

cleaning pump.

  Never leave equipment pressurized 

while unattended.

● 

Do not clean spray tip while it is 
attached to the spray gun. Remove 
spray tip from gun to clean tip 
guard.

  Ensure tightness of high pressure 

connections.

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PrESSUrE rELIEF PrOCEDUrE

Before servicing or resting unit, 
relieve pressure from system by 
following this procedure:

1.  Engage gun trigger lock.
2.  Turn unit off and disconnect 

power.

3.  Disengage gun trigger lock.
4.  Trigger gun 

into 
grounded 
pail to relieve 
pressure in 
hose and 
gun. While doing so, hold metal 
part of gun in contact with pail. 
Use the smallest amount of 
pressure possible.

5.  Turn Prime/

Pressure Relief 
Valve (PR 
Valve) to the 
open (priming)  
position to 
relieve 
pressure.  

NOTE:

 There 

will be a wider gap between valve 
handle and cam body when in 
open position.

6.  Engage gun trigger lock. Close 

Prime/Pressure Relief Valve.

NOTE: 

If spray tip or hose is clogged, 

follow step 1 to 5. If you suspect 
pressure has not been relieved after 
following this procedure, take your 
unit to a Campbell Hausfeld Service 
Center.

Wide Gap

Slight Gap

TEST

RESET

Grounded 

Outlet

Grounded Outlet 

Box

Grounding Pin

Figure 1 - Grounding

AL2710

Summary of Contents for AL2710

Page 1: ...e Retain instructions for future reference Operating Instructions and Parts Manual IN422400AV 12 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questio...

Page 2: ...any damage that may have occurred during transit Make sure to tighten fittings bolts etc before putting unit into service Do not operate WARNING unit if damaged during shipping handling or use Damage...

Page 3: ...injection occurs seek emergency medical treatment WARNING Use a face mask respirator and protective clothing when spraying Always spray in a well ventilated area to prevent health and fire hazards Ref...

Page 4: ...atic electricity pilot lights cigarettes and electrical arcing Airless spraying can cause static electricity Always ground the pump and spraying surface Always use a 3 wire grounded extension cord and...

Page 5: ...pump and hoses 3 Place the suction tube into the pail 4 Turn the Prime Pressure Relief PR Valve to the OPEN priming position Refer to Figure 3 5 Point the gun into the pail and hold a metal part of t...

Page 6: ...before they become excessively worn Worn tips waste paint cause overspray make cutting in difficult and decrease sprayer performance Operation STARTING UP 1 Learn the functions of the controls See How...

Page 7: ...3 80 4 70 5 70 Orifice Size inches Tip Selection Chart Consult your paint manufacturer for application recommendation pump will support tip worn to next larger size 029 031 Pump Minimum Output Wood In...

Page 8: ...is deposited and the faster the gun must be moved to prevent sags and runs Holding the gun too far from the work will cause excessive fog overspray and a thin and grainy coat It is important to trigg...

Page 9: ...ntrol Knob clockwise until machine starts to prime 6 Place the Prime Pressure Relief Valve in the pressure closed position 7 While watching pressure gauge slowly adjust the pressure trimpot clockwise...

Page 10: ...escribed above 2 Unscrew the four nuts 6 32 and remove LCD Display assembly 3 If unable to loosen the four nuts hold them and unscrew the four screws Then remove the LCD Display Assembly If the displa...

Page 11: ...Pressure Relief Procedure on page 3 3 Remove the suction tube assembly from the paint pump by unscrewing the suction nut Disconnect sensor assembly by holding sensor with 7 8 wrench and unscrewing sw...

Page 12: ...ULAR MAINTENANCE 1 Keep the displacement pump packing nut wet cup 1 3 full of TSO Throat Seal Oil at all times The TSO helps protect the packings and rod 2 Inspect the packing nut daily Your pump has...

Page 13: ...embly PN 331 093 Only Assembly PN 331 093 includes all new valve parts that will update the old pumps to present design 2 Lubricate piston rod with oil or multi purpose grease 3 Soak leather packings...

Page 14: ...and or piston worn 1 Blown spray tip 2 Packings and or piston worn 3 Upper seat worn 1 Blown fuse 2 Electrical failure Symptom Possible Cause s Corrective Action Troubleshooting Chart a Tighten sucti...

Page 15: ...nd the red light is still out the pressure control assembly is defective and must be replaced STEP 7 Remove motor Brush Covers Turn unit on with Pressure Control Knob fully clockwise to max pressure p...

Page 16: ...14 15 16 17 18 19 20 21 22 23 24 25 26 AL2710 For Replacement Parts Call 1 800 626 4401 Please provide following information Model number Serial number if any Part descriptions and number as shown in...

Page 17: ...pin 120 022 1 11 Washer 120 046 2 12 Gun head 120 002 1 13 Retainer pin 120 045 2 14 Retainer 120 020 1 15 Nut 120 021 1 16 Washer 120 056 1 17 Trigger lock 120 048 1 18 Wave washer 120 055 1 19 Retai...

Page 18: ...Operating Instructions and Parts Manual 18 www chpower com AL2710 4 5 6 7 8 9 21 23 22 18 20 24 25 19 17 16 15 14 12 10 13 1 2 11 3 Airless Paint Sprayer Model AL2710 33 27 28 29 30 31 32...

Page 19: ...Prime PR Valve 100 180 1 15 Swivel 100 003 1 16 Sensor 331 294 99 1 17 Sensor seal 106 500 1 18 Rubber edge 331 337 2 19 Pressure assembly 331 315 99 1 20 Screw 110 037 4 21 Screw 100 377 4 22 Termin...

Page 20: ...Operating Instructions and Parts Manual 20 www chpower com AL2710 Electrical System...

Page 21: ...331 185 1 3 Screw 331 138 1 4 Toggle switch 331 311 1 5 Fuse 20A Slow Blow 331 328 1 6 Fuse holder 331 312 1 7 0 8 HP DC motor 331 068 1 8 Pressure control assembly 331 315 99 1 9 Jumper 117 207 1 10...

Page 22: ...0 LCD Display 1 2 3 4 5 6 7 Ref No Description Part Number Qty 1 Screw 100 362 4 2 Mylar Label Clear 101 270 1 3 Window 331 360 1 4 Spacer 117 281 4 5 Nut 117 126 4 6 Display Assembly 331 377 1 7 Wash...

Page 23: ...0 8 111 200 99 Ref No Description Part Number Qty Filter assembly 111 200 99 1 1 Base 111 202 1 2 Spring 301 356 1 3 O ring 106 007 1 4 Filter 60 Mesh 111 204 1 5 Support 111 203 1 6 Base 111 201 1 7...

Page 24: ...2 NOTE When replacing item 1 cover the outside of the sleeve with clear silicone prior to inserting into cover assembly Parts List for Gearbox Sleeve Replacement Ref No Description Part Number Qty 1 P...

Page 25: ...hpower com AL2710 Ref No Description Part Number Qty 1 Pump body 331 011 1 2 Retainer 331 029 1 3 Ball 1 2 Diameter 331 030 1 4 O ring PTFE 106 011 1 5 Suction seat assembly 331 292 1 Parts List for L...

Page 26: ...bolt 100 380 2 9 Retaining ring 331 088 1 10 Pin 331 065 1 11 Sleeve 331 117 1 12 Retaining spring 331 062 1 13 Paint pump assembly 331 236 14 Screw 100 318 2 15 Tube spacer 331 074 2 16 Cover guard...

Page 27: ...ube spacer 331 018 1 11 Piston assembly 331 708 1 11a Seat retainer 331 314 1 12 Ball 331 027 1 13 Seat 331 026 1 14 O ring PTFE 331 100 1 15 Adapter male 331 014 1 16 V Packing Plastic 331 016 6 17 V...

Page 28: ...RODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from an accident...

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