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4

Operating Instructions and Parts Manual 

Airless Paint Systems

General Safety 

Information 

(Cont.)

  Do not use pliers to tighten or 

loosen high pressure connections.

  Motor is equipped with an automatic 

thermal overload. Motor will restart 
without warning, after  cooling.

 

 Never aim or 

!

WARNING

   spray at yourself 
or anyone else or 

serious injury could occur.

!

WARNING

FIrE Or EXPLOSION HAzArD:

● 

Do not use solvents with flash 
points less than 70°F (21°C) to clean 
this equipment (examples of 
acceptable cleaning solvents are 
water, mineral spirits, lacquer 
thinner, Xylene and high flash 
napha. A partial example list of 
unacceptable cleaning solvents are 
low flash napha, mek, acetone, 
alcohol and toluene).

!

WARNING

Do not 

spray flammable materials 
in vicinity of open flame or 
near ignition sources. 
Motors, electrical equipment and 
controls can cause electrical arcs that 
will ignite a flammable gas or vapor. 
Never store flammable liquids or gases 
in the vicinity of the unit.

www.chpower.com

 

Do not spray acids,  

!

WARNING

  corrosive materials, 
toxic chemicals, 

fertilizers or pesticides. using these 
materials could result in death or 
serious injury.

● 

Paints and solvents containing 
HALOGENATED HYDROCARBONS can 
react explosively with aluminum. Do 
not use halogenated hydrocarbons 
with  this equipment. Consult the 
paint or solvent product label or 
Material Safety Data Sheets (MSDS) 
to help determine if it contains 
halogenated hydrocarbons.

● 

Do not use fuels to clean this 
equipment.

● 

Keep spraying area well ventilated. 
Keep doors and windows open.

● 

Remove all ignition sources (i.e. 
Static electricity, pilot lights, 
cigarettes and electrical arcing).

● 

Airless spraying can cause static 
electricity. Always ground the 
pump and spraying surface. Always 
use a 3-wire grounded extension 
cord and power receptacle.

● 

Do not use solvents containing 
halogenated hydrocarbons.

 

 

 

 

Keep hose away 

!

CAUTION

   from sharp objects. 
Bursting hoses may 

cause injury. Examine hoses regularly 
and replace if damaged.

● 

Check hoses for weak or worn 
condition before each use, making 
certain that all connections are 

secure.

Pre-Operation

FLUSHING

1. NEW SPRAYER: Your sprayer was 
factory tested in an oil solution which 
was left in the pump. Before using oil-
based paint, flush with mineral spirits 
only.Before using water-based paint 
flush with mineral spirits, followed by 
soapy water, then a clean water flush.
2. CHANGING COLORS: Flush with a 
compatible solvent such as mineral 
spirits or water.
3. CHANGING FROM WATER-BASED TO 
OIL-BASED PAINT: Flush with soapy 
water, then mineral spirits.
4. CHANGING FROM OIL-BASED TO 
WATER-BASED PAINT: Flush with 
mineral spirits, followed by soapy 
water, then a clean water flush.
5. STORAGE: Always relieve pressure 
(See pressure relief procedure on  
page 3) prior to storage or when 
machine is unattended. Follow the 
storage procedure based on the kind 
of paint you used:

● 

Oil-based paint: Flush with mineral 
spirits. Make sure that there is no 
pressure in the unit. Then close the 
prime/pressure relief valve.

● 

Water-based paint: Flush with 
water, then mineral spirits. For 
longer term storage use a 50/50 

Length of Cord (Ft.)

 

25 

50 

100 

150 

200 

250 

300 

400 

500

 

18 

16 

12 

12 

10 

10 

6

 

18 

16 

12 

10 

10 

6

 

18 

14 

12 

10 

4

 

16 

14 

10 

4

Extension Cord requirements

5 - 6
6 - 8

8 - 10

10 - 12

Amperage  

Rating

G
A
U
G
E

Table 1 - Extension Cord Gauges

AL2710

Summary of Contents for AL2710

Page 1: ...e Retain instructions for future reference Operating Instructions and Parts Manual IN422400AV 12 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questio...

Page 2: ...any damage that may have occurred during transit Make sure to tighten fittings bolts etc before putting unit into service Do not operate WARNING unit if damaged during shipping handling or use Damage...

Page 3: ...injection occurs seek emergency medical treatment WARNING Use a face mask respirator and protective clothing when spraying Always spray in a well ventilated area to prevent health and fire hazards Ref...

Page 4: ...atic electricity pilot lights cigarettes and electrical arcing Airless spraying can cause static electricity Always ground the pump and spraying surface Always use a 3 wire grounded extension cord and...

Page 5: ...pump and hoses 3 Place the suction tube into the pail 4 Turn the Prime Pressure Relief PR Valve to the OPEN priming position Refer to Figure 3 5 Point the gun into the pail and hold a metal part of t...

Page 6: ...before they become excessively worn Worn tips waste paint cause overspray make cutting in difficult and decrease sprayer performance Operation STARTING UP 1 Learn the functions of the controls See How...

Page 7: ...3 80 4 70 5 70 Orifice Size inches Tip Selection Chart Consult your paint manufacturer for application recommendation pump will support tip worn to next larger size 029 031 Pump Minimum Output Wood In...

Page 8: ...is deposited and the faster the gun must be moved to prevent sags and runs Holding the gun too far from the work will cause excessive fog overspray and a thin and grainy coat It is important to trigg...

Page 9: ...ntrol Knob clockwise until machine starts to prime 6 Place the Prime Pressure Relief Valve in the pressure closed position 7 While watching pressure gauge slowly adjust the pressure trimpot clockwise...

Page 10: ...escribed above 2 Unscrew the four nuts 6 32 and remove LCD Display assembly 3 If unable to loosen the four nuts hold them and unscrew the four screws Then remove the LCD Display Assembly If the displa...

Page 11: ...Pressure Relief Procedure on page 3 3 Remove the suction tube assembly from the paint pump by unscrewing the suction nut Disconnect sensor assembly by holding sensor with 7 8 wrench and unscrewing sw...

Page 12: ...ULAR MAINTENANCE 1 Keep the displacement pump packing nut wet cup 1 3 full of TSO Throat Seal Oil at all times The TSO helps protect the packings and rod 2 Inspect the packing nut daily Your pump has...

Page 13: ...embly PN 331 093 Only Assembly PN 331 093 includes all new valve parts that will update the old pumps to present design 2 Lubricate piston rod with oil or multi purpose grease 3 Soak leather packings...

Page 14: ...and or piston worn 1 Blown spray tip 2 Packings and or piston worn 3 Upper seat worn 1 Blown fuse 2 Electrical failure Symptom Possible Cause s Corrective Action Troubleshooting Chart a Tighten sucti...

Page 15: ...nd the red light is still out the pressure control assembly is defective and must be replaced STEP 7 Remove motor Brush Covers Turn unit on with Pressure Control Knob fully clockwise to max pressure p...

Page 16: ...14 15 16 17 18 19 20 21 22 23 24 25 26 AL2710 For Replacement Parts Call 1 800 626 4401 Please provide following information Model number Serial number if any Part descriptions and number as shown in...

Page 17: ...pin 120 022 1 11 Washer 120 046 2 12 Gun head 120 002 1 13 Retainer pin 120 045 2 14 Retainer 120 020 1 15 Nut 120 021 1 16 Washer 120 056 1 17 Trigger lock 120 048 1 18 Wave washer 120 055 1 19 Retai...

Page 18: ...Operating Instructions and Parts Manual 18 www chpower com AL2710 4 5 6 7 8 9 21 23 22 18 20 24 25 19 17 16 15 14 12 10 13 1 2 11 3 Airless Paint Sprayer Model AL2710 33 27 28 29 30 31 32...

Page 19: ...Prime PR Valve 100 180 1 15 Swivel 100 003 1 16 Sensor 331 294 99 1 17 Sensor seal 106 500 1 18 Rubber edge 331 337 2 19 Pressure assembly 331 315 99 1 20 Screw 110 037 4 21 Screw 100 377 4 22 Termin...

Page 20: ...Operating Instructions and Parts Manual 20 www chpower com AL2710 Electrical System...

Page 21: ...331 185 1 3 Screw 331 138 1 4 Toggle switch 331 311 1 5 Fuse 20A Slow Blow 331 328 1 6 Fuse holder 331 312 1 7 0 8 HP DC motor 331 068 1 8 Pressure control assembly 331 315 99 1 9 Jumper 117 207 1 10...

Page 22: ...0 LCD Display 1 2 3 4 5 6 7 Ref No Description Part Number Qty 1 Screw 100 362 4 2 Mylar Label Clear 101 270 1 3 Window 331 360 1 4 Spacer 117 281 4 5 Nut 117 126 4 6 Display Assembly 331 377 1 7 Wash...

Page 23: ...0 8 111 200 99 Ref No Description Part Number Qty Filter assembly 111 200 99 1 1 Base 111 202 1 2 Spring 301 356 1 3 O ring 106 007 1 4 Filter 60 Mesh 111 204 1 5 Support 111 203 1 6 Base 111 201 1 7...

Page 24: ...2 NOTE When replacing item 1 cover the outside of the sleeve with clear silicone prior to inserting into cover assembly Parts List for Gearbox Sleeve Replacement Ref No Description Part Number Qty 1 P...

Page 25: ...hpower com AL2710 Ref No Description Part Number Qty 1 Pump body 331 011 1 2 Retainer 331 029 1 3 Ball 1 2 Diameter 331 030 1 4 O ring PTFE 106 011 1 5 Suction seat assembly 331 292 1 Parts List for L...

Page 26: ...bolt 100 380 2 9 Retaining ring 331 088 1 10 Pin 331 065 1 11 Sleeve 331 117 1 12 Retaining spring 331 062 1 13 Paint pump assembly 331 236 14 Screw 100 318 2 15 Tube spacer 331 074 2 16 Cover guard...

Page 27: ...ube spacer 331 018 1 11 Piston assembly 331 708 1 11a Seat retainer 331 314 1 12 Ball 331 027 1 13 Seat 331 026 1 14 O ring PTFE 331 100 1 15 Adapter male 331 014 1 16 V Packing Plastic 331 016 6 17 V...

Page 28: ...RODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from an accident...

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