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3.

 

Rules, standards and 

legal requirements

 

 

APPLICABLE RULES/GENERAL SAFETY INSTRUCTIONS

 

The rules and instructions below will help you handle Calyxo solar modules safely. They provide an 

overview, without making any exclusive claim to completeness, of the most important aspects of safely 

working with Calyxo solar modules. They do not in any way replace expert instruction

 

or training. Please inform yourself prior to beginning work of the current national or regional regulations 

on occupational safety and accident prevention.

 

 

The accident presentation regulations ‘Fundamentals of prevention’ (BGV A1) and ‘Construction work’ 

(BGV C22), especially the provisions on fall protection, ‘Electrical systems and equipment’ (BGV A3), as 

well as the respectively applicable security regulations, guidelines and data sheets on occupational 

safety published by professional associations need to be upheld.

 

 
 
 

 

HANDLING GLASS

 

Glass is a durable, long-lasting material. Handling glass requires complying with several basic rules and 

guidelines. The key to safely handling glass is correctly selecting and using personal protective 

equipment. Always ensure your own safety and wear safety goggles, safety shoes and cut-resistant 

gloves. Gauntlet gloves protect your forearms. You need to wear them when you are wearing short- 

sleeved clothing.

 

 
 
 
 
 

Since the modules consist mainly of glass, they need to be handled with corresponding caution. Before 

transporting the modules, ensure that the transport route is clear and that the mounting location of the 

solar modules is easily accessible. When using a hand vacuum for transport, ensure that the sealing 

surface of the hand vacuum is clean, dry and free of damage in order to ensure sufficient holding force. 

If you are carrying the modules by hand, ensure that you have a good grip on the modules and that your 

gloves are clean and dry. In order to guarantee safe mounting, act in keeping with the national 

regulations on occupational safety and accident prevention. Wear suitable protective work wear (such as 

protective footwear and cut-resistant gloves) to prevent injuries.

 

Failure to comply with safety regulations may lead to damage and injury!

 

WARNING!

 

Danger of being cut by broken glass! Risk of injury from falling modules!

 

Summary of Contents for CX1

Page 1: ...OPERATING MANUAL CX SERIES REV2 0 May 2017 EN EU USA Canada...

Page 2: ...S 7 4 MECHANICAL SPECIFICATIONANDDRAWING 10 5 ELECTRICAL SPECIFICATION 11 6 INSTALLATION 12 6 1 MOUNTING 12 6 2 MOUNTING VARIANTS 14 6 3 INSTALLATION SITE MODULE ORIENTATION 15 6 4 AVOIDINGSHADE 16 6...

Page 3: ...all the following requirements and instructions in order to be able to make full use of the performance capacity of Calyxo solar modules Ensure that the installation operational and maintenance work i...

Page 4: ...cted to a control device such as an inverter or a chargecontroller Calyxo solar modules are developed and constructed in keeping with the latest technological developments When used properly in accord...

Page 5: ...ion Physically disconnecting a closed electrical circuit could cause electrical voltage and currents such as electric arcs to arise These could result in life threatening injuries The risk increases w...

Page 6: ...concentrators such as mirrors or lenses or any other means to artificially concentrate light to increase the power output of the modules Doing so can damage the modules and shall render the extended w...

Page 7: ...key to safely handling glass is correctly selecting and using personal protective equipment Always ensure your own safety and wear safety goggles safety shoes and cut resistant gloves Gauntlet gloves...

Page 8: ...revention at constructionsites If you intend to install the modules on a rooftop or at a height observe the specialist regulations set out by the roofing trade Ensure proper fall protection since fall...

Page 9: ...uest documentation an acceptance report and an inspection report for the PV system with the minimum requirements set out by IEC DIN EN 62446 or VDE 0126 23 from the installer Store these reports toget...

Page 10: ...iew CX3pro Figure 3 Rear side view CX1 Figure 4 Front side view A CX3 9 0 mm CX3pro 7 0 mm CX1 9 0 mm CX4 7 0 mm Specification CX1 CX3 CX3pro CX4 Length 1200 mm Width 600 mm Weight 12 kg Structure Gla...

Page 11: ...t Current I sc A 10 Open Circuit Voltage V oc V 10 Current at Maximum Power I mp A 10 Voltage at MaximumPower V mp V 10 Maximum System Voltage 1000V IEC 600V UL Design Load 2400Pa IEC 50lb ft UL STC 1...

Page 12: ...ditions irradiance of 100 mW cm2 AM 1 5 spectrum and a cell temperature of 25 C 77 F TECHNICAL DATA Additional data including details of the electrical characteristics for the CX series power classes...

Page 13: ...cture that corresponds to the required statics and the local wind snowloads that can be properly fastened in the ground on the roof or on the facade that can transfer forces on the modules to the asse...

Page 14: ...lication The recommended minimum standoff height is 3 25 in 82 55 mm Modules used in UL Listed rooftop applications must be installed with approved mounting systems If alternate mounting means are emp...

Page 15: ...that no direct contact is made between glass and metal Use a suitable silicone free rubber support between the modules andclamps Clamp width figures 7 to 8 70 0 mm A minimum lateral distance between...

Page 16: ...ny point THEFOLLOWINGMOUNTINGVARIANTSARE POSSIBLE Substructure lateral beneath the module with two clamps per module side figure 7 Substructure diagonal beneath the longer sides with two clamps per mo...

Page 17: ...is only splash proof Solar modules are not explosion proof equipment Do not install the modules in the proximity of highly flammable gases and vapors such as gas containers petrol stations or near ope...

Page 18: ...angles of inclination less than3 longitudinal side of the module from the eave it needs to be ensured that adherent contamination is removed by sufficient precipitation or through regular manual clean...

Page 19: ...dry place The packaging is not weather resistant Ensure that even at low temperatures and or solar radiation of over 1000 W m the maximum open circuit voltage of the wired modules does not exceed the...

Page 20: ...a module the multiplying factor at conditions of an irradiance of 125 mW cm2 AM 1 5 spectrum and a cell temperature of minus 10 C plus 14 F for VOC and plus 75 C 167 F for ISC is to be determined and...

Page 21: ...rotected against reverse currents from the rest of the system with a string diode Within the scope of DIN VDE 0100 712 2016 10 diodes are no longer permitted as reverse currentprotection Usually each...

Page 22: ...ed with the module Install functional grounding for the solar power system when you are installing it in a country or a system in which functional grounding is necessary orprescribed Direct grounding...

Page 23: ...pro CX4 MC4 connectors of part numbers PV KST4 PV KBT4 CX1 feature MC3 connectors of part numbers PV KST3 PV KBT3 Please note the following when selecting connecting cables and connectors Only use pr...

Page 24: ...otected from dirt and moisture The connectors are not lying on a water collecting surface and are firmly connected toone another All necessary security and functional inspections have been carried out...

Page 25: ...te evening Do not wear any conductive pieces or clothing Never enter the installation area alone and without protection We recommend commissioning a specialist company with this work Ask your installe...

Page 26: ...om the top of the module in the following sequence Rinse off coarse soiling dust foliage etc from the modules with lukewarmwater Moisten stubborn soiling and carefully removeit Use lukewarm water and...

Page 27: ...cle and environmentally sustainable disposal of electrical and electronic devices is to be understood as a special law under the scope of the general German waste legislation which is laid out in the...

Page 28: ...information is always accessible and corresponds to the latest status However Calyxo assumes no responsibility for its use or for injuries to patentsor the rights of third parties that may result from...

Page 29: ...11 Notes...

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