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Scale deposits should be removed from all internal surfaces, particularly
the heating element and thermistor. If the deposits are soft, use a nylon
pad and ush out. Abrasive cleaning materials containing scouring
powders and detergents must not be used, such materials can cause taste
problems. Suitable chemical de-scalants must only be used in accordance
with the manufacturers recommendations. This will prevent health and
safety issues, taste problems and potential damage to the appliance. All
trace of these chemicals must be removed from the appliance before re-
commissioning the unit . Misuse of such chemicals is not covered by the
product warranty.

IMPORTANT Before re-commissioning the boiler it is important that
all scale and moisture is removed from the level sensors, to avoid a
false signal being transmitted through the scale to the boiler body.
Failure to remove this scale and/or moisture could cause the sensor
to indicate to the PCB that water is covering the element, whether
or not water is present. In this situation the PCB could energise the
element causing failure. If in doubt, protect the element by hand

lling with water to the level of the draw-off tap before switching on

the electrical supply to the boiler.

The printed circuit board (PCB) controls the heating and lling functions
of the boiler by monitoring the thermistor and level sensors. The PCB also
controls the external light unit to indicate the current state of the boiler.
Red and yellow LED’S on the circuit board indicate whether the PCB has
energised the element or solenoid respectively.

Should an element fail and need to be replaced, it may be necessary to
replace the lid gasket to ensure a reliable steam-seal.

Note: the element

has a permanent ‘Live’ feed, and the ‘Neutral’ is switched.

Printed Circuit Board replacement (PCB)

In the event of a PCB failing and a replacement being required, full
instructions will be supplied. It is important to note however, that the Triac
PCB must be securely mounted against the copper heat-sink to ensure
reliable heat dissipation. Heat transfer compound is also supplied with all
replacement circuit boards.

Adjusting the Water Temperature Set Point

The temperature potentiometer (Pot) is pre-set at Calomax and will only
require adjustment in exceptional circumstances. Contact Calomax for
advice.

Water boils at different temperatures depending on barometric pressure.
The temperature should not be tuned higher than 98°C, or over boiling
may occur during low barometric pressure conditions, causing the unit to
trip the overheat cut-out device.

GENERAL FUNCTIONS

Summary of Contents for Clipper 2 5L

Page 1: ...Manuals and Documents Brought to you by Wechillit com Ltd WCI Group House 18 Pride Hill Shrewsbury SY1 1DQ Tel 01743 289418 Fax 01743 289416 Web www wechillit com...

Page 2: ...ERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully before ope...

Page 3: ...ions For assistance in nding a suitable engineer in your area visit our website www calomax co uk contact our service department on 0113 249 6681 or e mail service calomax co uk CHECK LIST Before comm...

Page 4: ...is not suitable for installation where a water jet could be used Install the boiler in a position having adequate ventilation on a wall capable of carrying the working weight of the boiler A suitably...

Page 5: ...issioning cycle and water is drawn from the tap water will be replaced in short cycles Small amount of water and then heat The solenoid and element will never be on at the same time unless the boiler...

Page 6: ...he solenoid coil through overheat To re energise the solenoid the unit must be disconnected from the electrical supply and then switched back on after rst reinstating the water supply If the unit requ...

Page 7: ...switching on the electrical supply to the boiler The printed circuit board PCB controls the heating and lling functions of the boiler by monitoring the thermistor and level sensors The PCB also contr...

Page 8: ...udes nuts washers etc Exploded parts view for Clipper Range boilers To be read in conjunction with the spare parts list 25 26 or 27 depending on model 1 2 3 4 5 9 10 11 12 13 13 14 15 17 19 18 16 21 2...

Page 9: ...outlet WMPDTK2 to suit 7 5L 10L WMPDTK3 to suit 15L Swivel Nozzle attachment Non swivel nozzles also available please contact Calomax for further information Ref SN made to customer s dimensions x y F...

Page 10: ...10L 29 GASKET SET FOR MODELS 7 5L 10L GASKET SET FOR MODEL 15L BODY FOR MODEL 15L BODY LID GASKET FOR MODEL 15L X8 X8 X8 SPARE PARTS Refer to centre pages for location CASPCBT NBPRG NBE3HK 15PMFK 10P...

Page 11: ...DENSER EARTH ON BACKPLATE EARTH CONNECTION FOR OUTER CASING WHITE SHEATHING LIGHT PCB TRANSPARENT LIGHT UPPER MOST IN FASCIA RCD INCOMING SINGLE PHASE SUPPLY THROUGH A DOUBLE POLE ISOLATING SWITCH FUS...

Page 12: ...e page 12 Faulty wiring to thermistors faulty thermistors Temperature controller needs adjusting Element failed to earth Defective Printed Circuit Board De scale the boiler Particularly thermistor Rep...

Page 13: ...base warranty Some factors are beyond our control and would invalidate the warranty offered These include Incorrect installation High Low water pressure Incorrect voltage supply Accidental damage Lime...

Page 14: ...nutes 60 Minutes Average Flow rate from tap Standard nozzle 2 5 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 3kW MAX PLEASE ENTER MODEL AND SERIAL NUMBER FOR FUTURE REFERENCE Note All meas...

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