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CONTENTS

INTRODUCTION

3

CHECK LIST

3

APPROVALS

3

CONSTRUCTION

4

INSTALLATION

4

LOCATION

4

COLD WATER INLET

5

DIMENSIONS AND WEIGHTS

5

VENT / OVERFLOW

6

ELECTRICAL CONNECTIONS

6

USER INSTRUCTIONS

6

SCALE

7

GENERAL OPERATION

8

GENERAL NOTES

8

CLEANING

8

SERVICE INSTRUCTIONS

9

GENERAL FUNCTIONS

11

EXPLODED DIAGRAM

12/13

ACCESSORIES

14/15

SPARE PARTS

16/17/18

WIRING DIAGRAM

19

TROUBLE SHOOTING

20

SERVICE HISTORY NOTES

21/22

WARRANTY

23

PRODUCT SPECIFICATION

24

INTRODUCTION

Thank you for purchasing a Calomax Clipper 2 range boiler. All our
products are designed to give years of simple, reliable operation. To
ensure this, it is important that the installation and subsequent servicing
is carried out by a suitably quali ed engineer in accordance with these
instructions.

For assistance in nding a suitable engineer in your area, visit our website
www.calomax.co.uk, contact our service department on 0113 249 6681 or
e-mail: [email protected]

CHECK LIST

Before commencing installation, check that the following parts have been
supplied with the boiler:

1. 4 off wall xing screws and plugs.
2. 1 off solenoid adapter.
3. 1 off 15mm pipe elbow.
4. 1 off 15mm straight pipe tting.
5. 1 off status label

This product conforms to the CE marking directive 93/68/EEC
through compliance with the following standards:

Electromagnetic Compatibility Directive
Low Voltage Directive 73/23/EEC in accordance with:

BS EN 60335-2-63:1993

Compliance with these standards has been con rmed through testing by
an independent NAMAS approved body

Calomax products have been tested and found to comply
with the requirements of the Water Supply (Water Fittings)
Regulations 1999 for England and Wales Water Bylaws 2000,
Scotland and the Water Regulations Ireland.

APPROVALS

page

Summary of Contents for Clipper 2 5L

Page 1: ...Manuals and Documents Brought to you by Wechillit com Ltd WCI Group House 18 Pride Hill Shrewsbury SY1 1DQ Tel 01743 289418 Fax 01743 289416 Web www wechillit com...

Page 2: ...ERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully before ope...

Page 3: ...ions For assistance in nding a suitable engineer in your area visit our website www calomax co uk contact our service department on 0113 249 6681 or e mail service calomax co uk CHECK LIST Before comm...

Page 4: ...is not suitable for installation where a water jet could be used Install the boiler in a position having adequate ventilation on a wall capable of carrying the working weight of the boiler A suitably...

Page 5: ...issioning cycle and water is drawn from the tap water will be replaced in short cycles Small amount of water and then heat The solenoid and element will never be on at the same time unless the boiler...

Page 6: ...he solenoid coil through overheat To re energise the solenoid the unit must be disconnected from the electrical supply and then switched back on after rst reinstating the water supply If the unit requ...

Page 7: ...switching on the electrical supply to the boiler The printed circuit board PCB controls the heating and lling functions of the boiler by monitoring the thermistor and level sensors The PCB also contr...

Page 8: ...udes nuts washers etc Exploded parts view for Clipper Range boilers To be read in conjunction with the spare parts list 25 26 or 27 depending on model 1 2 3 4 5 9 10 11 12 13 13 14 15 17 19 18 16 21 2...

Page 9: ...outlet WMPDTK2 to suit 7 5L 10L WMPDTK3 to suit 15L Swivel Nozzle attachment Non swivel nozzles also available please contact Calomax for further information Ref SN made to customer s dimensions x y F...

Page 10: ...10L 29 GASKET SET FOR MODELS 7 5L 10L GASKET SET FOR MODEL 15L BODY FOR MODEL 15L BODY LID GASKET FOR MODEL 15L X8 X8 X8 SPARE PARTS Refer to centre pages for location CASPCBT NBPRG NBE3HK 15PMFK 10P...

Page 11: ...DENSER EARTH ON BACKPLATE EARTH CONNECTION FOR OUTER CASING WHITE SHEATHING LIGHT PCB TRANSPARENT LIGHT UPPER MOST IN FASCIA RCD INCOMING SINGLE PHASE SUPPLY THROUGH A DOUBLE POLE ISOLATING SWITCH FUS...

Page 12: ...e page 12 Faulty wiring to thermistors faulty thermistors Temperature controller needs adjusting Element failed to earth Defective Printed Circuit Board De scale the boiler Particularly thermistor Rep...

Page 13: ...base warranty Some factors are beyond our control and would invalidate the warranty offered These include Incorrect installation High Low water pressure Incorrect voltage supply Accidental damage Lime...

Page 14: ...nutes 60 Minutes Average Flow rate from tap Standard nozzle 2 5 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 3kW MAX PLEASE ENTER MODEL AND SERIAL NUMBER FOR FUTURE REFERENCE Note All meas...

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