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ELECTRICAL CONNECTIONS

USER INSTRUCTIONS

During normal operation some external parts will become
very hot, particularly the tap body. Care must be taken to
avoid injury, a burn or scald.

Commissioning

Turn on the water supply and then switch on the electrical supply.

The Wait/Ready light will ash yellow (indicating below temperature) and
the unit will slowly ll with water (0.5 L/Min). When water passes the low
level sensor (just below tap level) the element will also be energised.
When the normal operating water level is reached the solenoid will be
disabled and the element will continue to heat the boiler until full operating
temperature has been reached. At this point the Wait/Ready light will show
solid orange indicating that the boiler is full and up to temperature.

VENT & OVERFLOW

The vent / over ow pipe must be extended and laid with a

continuous

fall

, discharging to a safe and visible point. The pipe should not be

directly connected to a closed waste, as taste problems may occur and
should never be allowed to become blocked or restricted. One way
this could be connected is via a tundish arrangement. 15mm copper or
‘Speed t’ pipe should be used.

Note

Although the machine will operate without this pipe being extended,
failure to do so will mean the surroundings and internals of the machine
are susceptible to damage from any discharge.

The installation must comply with the current I.E.E. Wiring regulations.
If in doubt consult a quali ed electrician.
This appliance must be earthed. The machine operates a nominal 3kW
element at 240v 50 Hz supply

The installation of a residual current device (RCD) having a rated

residual operating current not exceeding 30 mA is advisable.

Subsequent Use

After the boiler has nished the commissioning cycle, and water is drawn
from the tap, water will be replaced in short cycles (Small amount of water
and then heat). The solenoid and element will never be on at the same
time unless the boiler is switched off and on again (Re-setting commission
mode). In normal use the boiler will always be at operating temperature
indicated by the Wait/Ready light showing a solid (not ashing) colour.
When the boiler is full and ready the light will be orange and when the
boiler is only part full and ready the light will be yellow.

Note:

When the green service indicator light on the front of the boiler is showing
solid colour, the machine has been starved of water for in excess of 20
minutes and the solenoid valve has been disabled to prevent damage to
the solenoid coil through overheat. To re-energise the solenoid, the unit
must be disconnected from the electrical supply and then switched back
on, after rst reinstating the water supply.

The production of scale is a natural phenomenon and commonly occurs
in hot water systems. The nature of the scale produced and its rate of
formation varies widely throughout the country.
To ensure continuous, reliable operation, the boiler should be regularly de-
scaled by a suitably quali ed engineer. Suitable chemical de-scalants must
only be used if the manufacturers recommendations are strictly adhered
to. This is to prevent health and safety issues, taste problems and potential
damage to the appliance. Misuse of such chemicals is not covered by the
product warranty.

The Clipper boiler bene ts from an integral scale inhibitor,

this is not

a

scale eliminator and its effects will differ according to the water quality
in your area. To ensure trouble free operation,

periodically

check for

scale inside the boiling chamber. The production of scale is a natural
phenomenon and some de-scaling may be required within the rst 12
months. This is not covered under the products warranty as it is not a
fault.

SCALE

Summary of Contents for Clipper 2 5L

Page 1: ...Manuals and Documents Brought to you by Wechillit com Ltd WCI Group House 18 Pride Hill Shrewsbury SY1 1DQ Tel 01743 289418 Fax 01743 289416 Web www wechillit com...

Page 2: ...ERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully before ope...

Page 3: ...ions For assistance in nding a suitable engineer in your area visit our website www calomax co uk contact our service department on 0113 249 6681 or e mail service calomax co uk CHECK LIST Before comm...

Page 4: ...is not suitable for installation where a water jet could be used Install the boiler in a position having adequate ventilation on a wall capable of carrying the working weight of the boiler A suitably...

Page 5: ...issioning cycle and water is drawn from the tap water will be replaced in short cycles Small amount of water and then heat The solenoid and element will never be on at the same time unless the boiler...

Page 6: ...he solenoid coil through overheat To re energise the solenoid the unit must be disconnected from the electrical supply and then switched back on after rst reinstating the water supply If the unit requ...

Page 7: ...switching on the electrical supply to the boiler The printed circuit board PCB controls the heating and lling functions of the boiler by monitoring the thermistor and level sensors The PCB also contr...

Page 8: ...udes nuts washers etc Exploded parts view for Clipper Range boilers To be read in conjunction with the spare parts list 25 26 or 27 depending on model 1 2 3 4 5 9 10 11 12 13 13 14 15 17 19 18 16 21 2...

Page 9: ...outlet WMPDTK2 to suit 7 5L 10L WMPDTK3 to suit 15L Swivel Nozzle attachment Non swivel nozzles also available please contact Calomax for further information Ref SN made to customer s dimensions x y F...

Page 10: ...10L 29 GASKET SET FOR MODELS 7 5L 10L GASKET SET FOR MODEL 15L BODY FOR MODEL 15L BODY LID GASKET FOR MODEL 15L X8 X8 X8 SPARE PARTS Refer to centre pages for location CASPCBT NBPRG NBE3HK 15PMFK 10P...

Page 11: ...DENSER EARTH ON BACKPLATE EARTH CONNECTION FOR OUTER CASING WHITE SHEATHING LIGHT PCB TRANSPARENT LIGHT UPPER MOST IN FASCIA RCD INCOMING SINGLE PHASE SUPPLY THROUGH A DOUBLE POLE ISOLATING SWITCH FUS...

Page 12: ...e page 12 Faulty wiring to thermistors faulty thermistors Temperature controller needs adjusting Element failed to earth Defective Printed Circuit Board De scale the boiler Particularly thermistor Rep...

Page 13: ...base warranty Some factors are beyond our control and would invalidate the warranty offered These include Incorrect installation High Low water pressure Incorrect voltage supply Accidental damage Lime...

Page 14: ...nutes 60 Minutes Average Flow rate from tap Standard nozzle 2 5 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 3kW MAX PLEASE ENTER MODEL AND SERIAL NUMBER FOR FUTURE REFERENCE Note All meas...

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