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Page 18

Page 19

TROUBLE SHOOTING

 

Symptoms

Possible Cause

Remedy

No water 

available

Broken tap top

Faulty float valve. (See 

‘water fill function’ page 15)

Replace tap top (or component)

Replace valve

Continually 

boils

Excessive internal scale. (See 

‘De-Scale’ page 14)

Faulty wiring to thermistors / 

faulty thermistors

Temperature controller needs 

adjusting (Note: the rod 

thermostat does not control 

temperature)

Defective Printed Circuit Board

De-scale the boiler 

(Particularly thermistor’s)

Repair / replace as required

Lower operating temperature

Replace Circuit Board

Overflows

Dirt in float valve. (See ‘water 

fill function’ page 15)

Incorrect or no Restrictor fitted

Water in float

Clean diaphragm  

Fit low pressure or high 

pressure restrictor

Replace float

Both wait and 

ready lights 

illuminated

Boiler in ‘lockout’ condition.

(See ‘heater function’ page14)

Re-seat the safety cut-out 

plug to circuit board

Check safety cut-out 

set to 120 degrees

Ensure water available at tap

Power down machine for 20 

seconds and switch on. If symptoms 

persist replace safety cut-out.

Wiring Schematic for Calomax

CB32/22/12 Water Boilers

TOP THERMISTOR

BOTTOM THERMISTOR

SAFETY CUTOUT

EARTHING POINT

ON CONTROL PANEL

ELEMENT

LIGHT UNIT

(RED TO TOP)

ECONOMY

SWITCH

Connections to any

Normally CLOSED

contacts. Wires not

fitted on CB12

BLUE
BLUE

WHITE

WHITE
BLUE
BLUE

RED

BLACK

BROWN

BLUE

GREEN / YELLOW

ORANGE

PINK

BROWN

W

H

IT

E

W

H

IT

E

G

R

EE

N

 / 

YE

LL

O

W

LIVE

NEUTRAL

EARTH

RCD

INCOMING SINGLE PHASE SUPPLY

THROUGH DP ISOLATING SWITCH,

FUSE AND (RECOMMENDED) RCD

(NOT SUPPLIED WITH APPLIANCE)

CONNECTOR

BLOCK

(SUPPLIED)

Summary of Contents for CB32

Page 1: ... DIAGRAM FOR First Choice Group Blakeney Way Kingswood Lakeside Cannock Staffs WS11 8LD TEL 01543 577778 FAX 01543504141 Email enquires firstchoice cs co uk Web www firstchoice cs co uk Water Boiler CB32 CB22 CB12 ...

Page 2: ...CING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully before operating your boiler for the first time Issue 6 2 2 06 DCR 700 ...

Page 3: ...ructions For assistance in finding a suitable engineer in your area contact our service department on 0113 249 6681 or e mail service calomax co uk Before commencing installation check that the following parts have been supplied with the boiler 1 Alternative low pressure float valve restrictor CONSTRUCTION All metallic components of the machine are manufactured from high quality 304 grade stainless ...

Page 4: ...om 20 KPa to 1000 KPa 0 2 to 10 Bar via an isolating stop cock fitted near the boiler The boiler is supplied with High Pressure and Low Pressure restrictors It is the responsibility of the Installation Engineer to select the appropriate restrictor and fit it to the float valve in accordance with the instruction sheet provided Correct selection of restrictor can significantly reduce noise associated wi...

Page 5: ...ecurely using the supplied strain relief bar A means for all pole disconnection must be incorporated including appropriately rated fuse The installation of a residual current device RCD having a rated residual operating current not exceeding 30 mA is advisable An equipotential conductor connection terminal is provided on the rear of the unit The supply should be connected as follows Brown Live L B...

Page 6: ... are being used not recommended extra care must be taken to avoid injury through splashing or over filling caused by the high flow rate and the run on of water after the tap has been closed To begin filling pull the handle forward or push it backward hot water begins to flow To stop filling release the handle so it returns to the upright position NOTE Depending on the length of the nozzle fitted some ru...

Page 7: ...2 22 31 24 Includes 28 Fitted as standard 6 or 7 as alternatives Includes thermistor pocket all washers nuts Exploded parts view To be read in conjunction with the spare parts list on pages 16 17 Complete assembly Incorporating 11 12 13 14 Supplied with insect filter gaskets ...

Page 8: ...ould be regularly de scaled by a suitably qualified engineer Depending on the water in your area some de scaling may be required within the first twelve months This is not covered under the product s warranty as this is not a fault The use of a Dosaphos Scale Reducer see Accessories on page 13 is recommended for the alleviation of scale and corrosion Accessories Worktop mounting Stainless Steel drip...

Page 9: ...faulty and should be replaced or there is a poor contact at the PCB connector pins Removing and re fitting the connector usually remedies the latter Diaphragm FVD Central pin pointing towards valve body Filter FVF Cutout Locating boss FVAFC Float FVFL Pin Float arm cap fault The possibility also exists that the setting of the cutout has been turned down These are factory set to 120 C but turning it...

Page 10: ...PE KIT FLOAT VALVE ASSEMBLY FLOAT VALVE ARM AND CAP FLOAT VALVE FLOAT FLOAT VALVE DIAPHRAGM FLOAT VALVE FILTER OVERFLOW UNIT WATER TANK 1 2 3 4 8 7 6 5 9 10 11 12 16 15 14 13 X4 CBRSK CBNLK CB34WH CB32PCBT CBTW CBT120 CBE3K CBGS TTA BTA CBBLA CBBLG CB32IS CB32BK CB32WP CBWTNA CBE2K CBE1K ELEMENT 1 2 or 3kW WITH STAT POCKET PRINTED CIRCUIT BOARD WIRING HARNESS 2 LIGHT INDICATOR UNIT KIT ECONOMY SEL...

Page 11: ...it low pressure or high pressure restrictor Replace float Both wait and ready lights illuminated Boiler in lockout condition See heater function page14 Re seat the safety cut out plug to circuit board Check safety cut out set to 120 degrees Ensure water available at tap Power down machine for 20 seconds and switch on If symptoms persist replace safety cut out Wiring Schematic for Calomax CB32 22 12...

Page 12: ...EASE ENTER MODEL AND SERIAL NUMBER FOR FUTURE REFERENCE Note All measurements are approximate We shall repair or replace without charge Product or component parts thereof found to be faulty in material or workmanship that are returned to our works within 12 months from the Original Date of Despatch PLEASECONTACTOURSERVICEDEPARTMENTFORASSISTANCE Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 ...

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