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Function

The Caleffi TankMixer™ 520_AX series kit combines a three-way 
thermostatic mixing valve with a cold water tee and flexible pipe for 
easy installation directly on a typical gas-fired water heater and other 
water heaters that now comply with the National Appliance Energy 
Conservation Act (NAECA). The TankMixer™ maintains the desired 
output temperature of the mixed water supplied at a constant set 
value compensating for both temperature and pressure fluctuations 
of the incoming hot and cold water. The mixing valve also features a 
thermal shut-off function that operates in the event of a cold water 
supply failure at the inlet. Also available as body only, for a wide 
variety of separately-sourced end connections, the angle style body 
design offers improved fluid dynamics for better performance and 
reduces installation labor and materials, eliminating a piping elbow 
in typical installations. 
The valve has been specifically certified to ASSE 1017 and Low 

Lead Plumbing Law by ICC-ES

.

TankMixer™ water heater tank mixing valve

520 Series

© Copyright 2017 Caleffi

NA10482

www.caleffi.com

Product range

52050_AX series kit: Adjustable three-way thermostatic mixing valve, angle body with cold water 
 

tee and flexible connector, connections ¾” NPT female to water heater; ¾” sweat, 

 

press, and NPT male union mix outlet/cold water inlet.

52051_AX series kit: 52050_AX series kit with mixed outlet temperature gauge. 
520051A:  Adjustable three-way thermostatic mixing valve, angle style body only for field installed  

connection fittings, source separately, connections 1” male union.

Technical specification

Materials

 

-Valve and cold water tee bodies:

 

 

          DZR low-lead brass

 

-Shutter, seats and slide guides:

     

PSU

 

-Springs:   

   stainless steel

 

-Seals:                                    EPDM

 

-Adjustment knob:                     ABS

 

-Flexible pipe:              stainless steel

 

-Recirc. port plug:      low-lead brass

Performance

Suitable fluids: 

 

                water

Setting range:                 

  5–150° F (35–65° C)

Tolerance:                                     ±3° F (±2° C)

Max. working pressure (static):  145 psi (10 bar)
Max. working pressure (dynamic): 75 psi (5 bar)

Max. hot water inlet temperature:   195°F(90°C)
Max. inlet pressure ratio (H/C or C/H) for 
optimal performance:                                   2:1
Min. temperature difference between hot 
water inlet and mixed water outlet for optimal 
performance:                                   27°F(15°C)
Min. flow to ensure optimal performance: 
 

 

             0.5 gpm (2 L/min)

Certifications:

1. 

 ASSE 1017/CSA B125.3, certified by ICC-ES, 

file PMG-1357. 

2. 

NSF/ANSI 372-2011, Drinking Water System 

Components-Lead Content Reduction of Lead in 
Drinking Water Act, California Health and Safety 
Code 116875 S.3874, Reduction of Lead in Drinking 
Water Act, certified by ICC-ES, file PMG-1360.

Summary of Contents for TankMixer 520 Series

Page 1: ...lve angle body with cold water tee and flexible connector connections NPT female to water heater sweat press and NPT male union mix outlet cold water inlet 52051_AX series kit 52050_AX series kit with mixed outlet temperature gauge 520051A Adjustable three way thermostatic mixing valve angle style body only for field installed connection fittings source separately connections 1 male union Technica...

Page 2: ...missioning and maintenance of the TankMixer thermostatic mixing valve take the necessary precautions to ensure that such temperatures do not endanger people CAUTION In the case of highly aggresive water arrangements must be made to treat the water before it enters the thermostatic mixing valve in accordance with current legislation Otherwise the thermostatic mixing valve may be damaged and will no...

Page 3: ...er temperature and safely delivered at lower adjustable temperatures to all fixtures In addition it can be used to reduce legionella growth by allowing the water heater thermostat to be set at 140 F The flexible hose length allows mounting to all water heater tank sizes The TankMixer 520_AX series comes standard with a recirculation port that can be plugged or used for connecting to a hot water re...

Page 4: ... failure the shutter seals off the hot water passage thus preventing the delivery of mixed temperature water This is only guaranteed when there is a minimum temperature difference between the inlet hot water and the mixed temperature water delivery of 27 F Water heater As a result of the NAECA many water heaters now have more insulation making them physically larger for the same water capacity tha...

Page 5: ... installed in any position either vertical or horizontal or upside down The following are shown on the thermostatic mixing valve body Hot water inlet color red and marked HOT Cold water inlet color blue and marked COLD Mixed water outlet marked MIX Locking the setting Position the handle to the number required with respect to the index point Unscrew the head screw pull off the handle and repositio...

Page 6: ...that the temperature is set using a suitable calibrated digital thermometer The valve must be commissioned by measuring the temperature of the mixed water emerging at the point of use 3 The maximum outlet temperature from the valve must be set accounting for fluctuations due to simultaneous use It is essential for these conditions to be stabilized before commissioning 4 Adjust the temperature usin...

Page 7: ...UPPLY SYSTEM WITHOUT RECIRCULATION HOT WATER STORAGE T Ball valve Ball valve with check valve Temperature gauge Pump Expansion vessel Thermostat Temperature pressure safety relief valve Safety relief valve Pressure reducing valve Y strainer T MAIN WATER SUPPLY MAIN WATER SUPPLY MAIN WATER SUPPLY ...

Page 8: ...used by impuritites 3 Limescale can be removed from internal components of the thermostatic mixing valve by immersion in a suitable de scaling fluid 4 When the components which can be maintained have been checked commission the valve Symptoms Cause Corrective action Hot water at the cold taps a Operation of check valve is hindered Check valve is not sealing correctly b Check valves not fitted Repl...

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