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Use

                Caleffi TankMixer™ 520 series thermostatic mixing valves are designed to be installed at 
the hot water heater. The 520 series valve cannot be used for tempering water temperature at fixtures 
as a point-of-use valve. They are not designed to provide scald protection or chill protection service. 
They should not be used where ASSE 1070 devices are required. Wherever a scald protection 
feature is required, Caleffi 5213 series high performance mixing valves need to be installed. For safety 
reasons, it is advisable to limit the maximum mixed water temperature to 120°F when anti-scald 
devices are not used at each fixture.

Construction details

Thermal shut-off

In the event of accidental cold water supply failure, the shutter seals off the hot water passage, 
thus preventing the delivery of mixed temperature water. This is only guaranteed when there 
is a minimum temperature difference between the inlet hot water and the mixed temperature 
water delivery of 27°F.

Water heater

As a result of the NAECA, many water heaters now have more insulation making them 
physically larger, for the same water capacity, than the older models. So units with less 
capacity are installed requiring higher temperature settings to provide the capacity users were 
previously accustomed, requiring mixing valves to temper the water to safe levels.
Caleffi TankMixer™ 520_AX series thermostatic mixing valves with cold water tee assembly 
and flexible connector will conveniently fit a typical gas-fired water heater and a wide variety 
of other water heaters. A recirculation return can be connected at the side port of the cold 
water tee.

Summary of Contents for TankMixer 520 Series

Page 1: ...lve angle body with cold water tee and flexible connector connections NPT female to water heater sweat press and NPT male union mix outlet cold water inlet 52051_AX series kit 52050_AX series kit with mixed outlet temperature gauge 520051A Adjustable three way thermostatic mixing valve angle style body only for field installed connection fittings source separately connections 1 male union Technica...

Page 2: ...missioning and maintenance of the TankMixer thermostatic mixing valve take the necessary precautions to ensure that such temperatures do not endanger people CAUTION In the case of highly aggresive water arrangements must be made to treat the water before it enters the thermostatic mixing valve in accordance with current legislation Otherwise the thermostatic mixing valve may be damaged and will no...

Page 3: ...er temperature and safely delivered at lower adjustable temperatures to all fixtures In addition it can be used to reduce legionella growth by allowing the water heater thermostat to be set at 140 F The flexible hose length allows mounting to all water heater tank sizes The TankMixer 520_AX series comes standard with a recirculation port that can be plugged or used for connecting to a hot water re...

Page 4: ... failure the shutter seals off the hot water passage thus preventing the delivery of mixed temperature water This is only guaranteed when there is a minimum temperature difference between the inlet hot water and the mixed temperature water delivery of 27 F Water heater As a result of the NAECA many water heaters now have more insulation making them physically larger for the same water capacity tha...

Page 5: ... installed in any position either vertical or horizontal or upside down The following are shown on the thermostatic mixing valve body Hot water inlet color red and marked HOT Cold water inlet color blue and marked COLD Mixed water outlet marked MIX Locking the setting Position the handle to the number required with respect to the index point Unscrew the head screw pull off the handle and repositio...

Page 6: ...that the temperature is set using a suitable calibrated digital thermometer The valve must be commissioned by measuring the temperature of the mixed water emerging at the point of use 3 The maximum outlet temperature from the valve must be set accounting for fluctuations due to simultaneous use It is essential for these conditions to be stabilized before commissioning 4 Adjust the temperature usin...

Page 7: ...UPPLY SYSTEM WITHOUT RECIRCULATION HOT WATER STORAGE T Ball valve Ball valve with check valve Temperature gauge Pump Expansion vessel Thermostat Temperature pressure safety relief valve Safety relief valve Pressure reducing valve Y strainer T MAIN WATER SUPPLY MAIN WATER SUPPLY MAIN WATER SUPPLY ...

Page 8: ...used by impuritites 3 Limescale can be removed from internal components of the thermostatic mixing valve by immersion in a suitable de scaling fluid 4 When the components which can be maintained have been checked commission the valve Symptoms Cause Corrective action Hot water at the cold taps a Operation of check valve is hindered Check valve is not sealing correctly b Check valves not fitted Repl...

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