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Installation

                  Before installing a Caleffi TankMixer™ 520 series three-way thermostatic mixing valve, 
the system must be inspected to ensure that its operating conditions are within the range of the 
mixing valve, checking, for example, the supply temperature, supply pressure, etc.
Systems where the 520 series thermostatic mixing valve will be installed must be drained and 
cleaned out to remove any dirt or debris which may have accumulated during installation.
The installation of appropriately sized filters at the inlet from the main water supply is always 
advisable.
Caleffi TankMixer™ 520 series thermostatic mixing valves must be installed by qualified 
personnel in accordance with the diagrams in this brochure, taking into account all current 
applicable standards.
Caleffi TankMixer™ 520 series thermostatic mixing valves can be installed in any position, 
either vertical or horizontal, or upside down.    
The following are shown on the thermostatic mixing valve body:
- Hot water inlet, color red and marked “HOT”. 
- Cold water inlet, color blue and marked “COLD”. 
- Mixed water outlet, marked “MIX”.

Locking the setting

Position the handle to the number required  with 
respect to the index point. Unscrew the head screw, 
pull off the handle and reposition it so that the handle 
fits into the internal slot of the knob. Tighten the 
head screw.

Check valve

In systems with thermostatic mixing valves, check valves should be installed to prevent 
undesired backflow. The TankMixer™ 520_AX series mixing valves are supplied complete 
with a check valve on the cold water tee outlet port to the mixing valve. As a convenience for 
easier installations, the TankMixer™ 520051A body only can be field-installed with separately 
purchased union tailpieces for 

½”, 

¾” or 1” npt female or male, press, PEX barb or sweat with 

or without check valves (for the hot and cold inlet ports).

MIN

MAX

7

1

2

3

Index Point

Summary of Contents for TankMixer 520 Series

Page 1: ...lve angle body with cold water tee and flexible connector connections NPT female to water heater sweat press and NPT male union mix outlet cold water inlet 52051_AX series kit 52050_AX series kit with mixed outlet temperature gauge 520051A Adjustable three way thermostatic mixing valve angle style body only for field installed connection fittings source separately connections 1 male union Technica...

Page 2: ...missioning and maintenance of the TankMixer thermostatic mixing valve take the necessary precautions to ensure that such temperatures do not endanger people CAUTION In the case of highly aggresive water arrangements must be made to treat the water before it enters the thermostatic mixing valve in accordance with current legislation Otherwise the thermostatic mixing valve may be damaged and will no...

Page 3: ...er temperature and safely delivered at lower adjustable temperatures to all fixtures In addition it can be used to reduce legionella growth by allowing the water heater thermostat to be set at 140 F The flexible hose length allows mounting to all water heater tank sizes The TankMixer 520_AX series comes standard with a recirculation port that can be plugged or used for connecting to a hot water re...

Page 4: ... failure the shutter seals off the hot water passage thus preventing the delivery of mixed temperature water This is only guaranteed when there is a minimum temperature difference between the inlet hot water and the mixed temperature water delivery of 27 F Water heater As a result of the NAECA many water heaters now have more insulation making them physically larger for the same water capacity tha...

Page 5: ... installed in any position either vertical or horizontal or upside down The following are shown on the thermostatic mixing valve body Hot water inlet color red and marked HOT Cold water inlet color blue and marked COLD Mixed water outlet marked MIX Locking the setting Position the handle to the number required with respect to the index point Unscrew the head screw pull off the handle and repositio...

Page 6: ...that the temperature is set using a suitable calibrated digital thermometer The valve must be commissioned by measuring the temperature of the mixed water emerging at the point of use 3 The maximum outlet temperature from the valve must be set accounting for fluctuations due to simultaneous use It is essential for these conditions to be stabilized before commissioning 4 Adjust the temperature usin...

Page 7: ...UPPLY SYSTEM WITHOUT RECIRCULATION HOT WATER STORAGE T Ball valve Ball valve with check valve Temperature gauge Pump Expansion vessel Thermostat Temperature pressure safety relief valve Safety relief valve Pressure reducing valve Y strainer T MAIN WATER SUPPLY MAIN WATER SUPPLY MAIN WATER SUPPLY ...

Page 8: ...used by impuritites 3 Limescale can be removed from internal components of the thermostatic mixing valve by immersion in a suitable de scaling fluid 4 When the components which can be maintained have been checked commission the valve Symptoms Cause Corrective action Hot water at the cold taps a Operation of check valve is hindered Check valve is not sealing correctly b Check valves not fitted Repl...

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