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2010 Barbecue Grills

LTR20101038, Rev. A

Installation / 

Assemb

ly

www.calflamebbq.com

6

One  side  of  the  enclosure  shall  be  completely 

1. 

open.
Enclosures that have four sides, complete with a 

2. 

top and bottom:

At least two ventilation openings at cylinder 

a. 

valve level shall be provided in the sidewall, 

equally  sized,  spaced  at  180º  (3.14  rad), 

and  unobstructed.  Each  opening  shall  have 

a total free area of not less than one square 

inch  per  pound  (7.1  cm²/kg)  of  stored  fuel 

capacity, and not less than a total free area 

of 10 square inches (64.5 cm²).
Ventilation  openings  shall  be  provided  at 

b. 

floor level and shall have a total free area of 

not less than one square inch per pound (7.1 

cm²/kg) of stored fuel capacity and not less 

than  a  total  free  area  of  10  square  inches 

(64.5cm²).    If  ventilation  openings  at  floor 

level are in a sidewall, there shall be at least 

two openings.  The bottom of the openings 

shall be at floor level and the upper edge no 

more than 5 inches (127 mm) above the floor. 

The openings shall be equally sized, spaced 

at 180º (3.14 rad) and unobstructed.
Every  opening  shall  have  minimum 

c. 

dimensions so as to permit the entrance of a 

1/8 inch (3.2 mm) diameter rod.

Transporting and Storing LP Gas

Transport  only  one  cylinder  at  a  time.  Ensure  the 

cylinder  is  secured  in  an  upright  position  with  the 

control  valve  turned  off  and  the  dust  cap  in  place. 

Store cylinders outdoors and out of reach of children. 

Do not store cylinders in a building, garage, or any 

other enclosed area.

LP Gas

Tank Requirements

For  plumbed-in  LP  installation,  use  a 

convertible  regulator  and  set  it  for  LP 

gas. 
Maximum  line  pressure  for  plumbed-in 

propane is 14” WC (3.5 kPa). Minimum 

line pressure for propane is 11” WC.
The  grill  unit  must  be  used  with  the 

gas  pressure  regulator.  The  regulator 

will control and maintain a uniform gas 

pressure  in  the  manifold.  The  burner  orifices  have 

been  sized  for  the  gas  pressure  delivered  by  the 

regulator.

WARNING: 

Attempting  to  operate  the  grill  unit 

without  the  gas  regulator  installed  could  cause  an 

explosion and possible death.

Cylinder Specification

Any LP gas supply cylinder used with this grill must 

be:

Constructed  and  marked  in  accordance  with 

• 

the 

Specifications  for  LP-Gas  Cylinders

 

of  the  U.S.  Department  of  Transportation  or 

the  National  Standard  of  Canada, 

CAN/CSA-

B339,  Cylinders,  Spheres  and  Tubes  for 

Transportation  of  Dangerous  Goods;  and 

Commission

, as applicable.

Approximately  12  inches  in  diameter  and  18 

• 

inches high.

The maximum fuel capacity is 20 lbs. of propane, or 5 

gallons.  Full cylinder weight should be approximately 

38 lbs. (43.7 lbs. nominal water capacity.) Never fill 

the cylinder beyond 80% full.
Place  the  dust  cap  on  the  cylinder  valve  outlet 

whenever the cylinder is not in use. Only install the 

type of dust cap on the cylinder valve outlet that is 

provided with the cylinder valve. Other types of caps 

or plugs may result in leakage of propane.

LP Gas Hook Up

An enclosure for an LP gas cylinder shall be vented by 

openings at the level of the cylinder valve and at floor 

level. The effectiveness of the openings for purposes 

of  ventilation  shall  be  determined  with  the  LP-gas 

supply cylinder in place.  This shall be accomplished 

in one of the following manners:

Summary of Contents for BBQ00841P-20

Page 1: ...LTR20101038 Rev A 4 30 10...

Page 2: ...Deep Fryer Helper 15 Cleaning and Maintenance Stainless Steel Care and Cleaning 17 Cleaning the Interior of Your Grill 18 Covering Your Grill 19 Seasonal Cleaning 20 Light Bulb Replacement 22 Appendix...

Page 3: ...eaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill Such us...

Page 4: ...the pan smother it with baking soda or use a dry chemical or foam type fire extinguisher Never allow clothing pot holders or other flammable materials come in contact with or be close to any grate bu...

Page 5: ...that open into the home Locate barbecue grills only in well ventilated areas and only on solid flat foundations e g deck or cement slab Cabinet Cut out Dimensions Your Cal Flame grill is designed for...

Page 6: ...e Utility Storage Kit 51 20 3 8 19 BBQ08840P 18 18 Door and Drawer Combo 16 20 19 BBQ08840P 30 30 Door and Drawer Combo 28 20 19 BBQ08866 3 Drawer Storage Wide 15 20 17 BBQ08867 30 Horizontal Drawers...

Page 7: ...ted area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water Prepare a leak testing...

Page 8: ...nts For plumbed in LP installation use a convertible regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The grill...

Page 9: ...connect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of local codes to the national fuel gas code ANSI Z223 1a 1998 Instal...

Page 10: ...e care in placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic 1 bag Place the grill on a sturdy surface and tilt it bac...

Page 11: ...attach the gas lines to the grill When the gas connections are made slide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out...

Page 12: ...e sure to use gas rated tape seal when installing adapter to insure proper seal Grill Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose NOTE You will need to us...

Page 13: ...uring the manufacturing process and some residual oil may still be on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill...

Page 14: ...3 clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the 4 burner does not light on the first...

Page 15: ...it is powered by a 12 volt input located on the side of the grill connected with a stainless steel sheathed power cable To load the rotisserie rod hold the handle firmly 1 while sliding one of the fo...

Page 16: ...HEN REDISTRIBUTED FRONT VIEW OF GRILL Turning On and Off the Lights and Fan The ON OFF switch controlling the fan and halogen light is located at the control panel on the front lower left side Using t...

Page 17: ...flame tamers the angular metal pieces covering the burners Place the Deep Fryer Helper in the grill as shown in the figure at right NOTE Never use the Deep Fryer Helper over a Sear Zone infrared burne...

Page 18: ...IS ACCESSORY DO NOT USE THIS ACCES SORY IN COMBINATION WITH THE GRIDDLE OR ANY OTHER ACCESSORY THAT WOULD RESULT IN MORE THAN 75 COVERAGE OF THE GRILLING AREA AS OVERHEATING CAN DAMAGE YOUR GRILL WARN...

Page 19: ...on air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills and barbecue islands with stain...

Page 20: ...rd This includes the interior of the grill grill racks stainless steel sinks the inside of cabinets warming drawers and ovens Rust Removal It is a common misconception that stainless steel does not ru...

Page 21: ...grill including the burners When you are finished make sure you wipe all surfaces down If you spray the burners ignite them and let them burn for about 10 minutes to prevent any water from accumulatin...

Page 22: ...them aside They don t need to be in the grill in order to clean them In fact all of the items can be cleaned in a dishwasher if you wish Leave the drip pan in place for now Remove the burners 2 The b...

Page 23: ...Clean the grill interior 4 While the burners are out of the grill you can use this opportunity to clean the interior of your grill thoroughly You should still have the drip pan in place to catch water...

Page 24: ...s at the back of the grill Remove the screw at the left or right of the 2 lens Carefully pull the lens away and out of the 3 light fixture Set the lens screw clip and screw aside Unscrew the two screw...

Page 25: ...ure the igniter wire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside t...

Page 26: ...ent of Igniter on Burner Solution Check for proper position of the electrode tip which should be pointing forward towards the front of the burner and free of grease to allow proper sparking The igniti...

Page 27: ...elow has been removed from a grill to illustrate this procedure Remove the LP gas line 1 Remove the cap fitting from the end of the NG gas regulator 2 Place the cap fitting over the LP gas inlet 3 Ins...

Page 28: ...emove the grates flame tamers and drip tray from the grill a Remove the locking pins from the end of the burners The locking b pins are accessible from underneath the grill in the back in the accessor...

Page 29: ...the grill and store it in a 6 safe and dry place Install the burner Align the gas inlet on the 7 burner with the gas supply valve on the grill and torch tube with ignition Make sure they align perfect...

Page 30: ...iscretion of LMS and this warranty does not cover costs therein including but not limited to freight removal re installation etc This warrant is non transferable and may not be extended beyond the abo...

Page 31: ...ice contact the authorized selling dealer immediately If you need additional information or assistance please contact the LMS Customer Relations Department at 1462 E Ninth St Pomona CA 91766 or call 8...

Page 32: ...purchased _ ______________________________________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone num...

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