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2010 Barbecue Grills

LTR20101038, Rev. A

Appendix

www.calflamebbq.com

26

Step 2: Changing the burner orifices

Replace the infrared burner orifices

1 . 

Remove the back cover from the grill.

a. 

Using a wrench, remove the orifice for the infrared burner.

b. 

Apply pipe compound to the fitting threads where you will place the 

c. 

new orifice.

Screw on the correct orifice for your grill until it is finger tight.

d. 

Tighten the orifice with the wrench.

e. 

If you have dual infrared burners, repeat the previous steps for the 

f. 

second burner.

Replace the back cover.

g. 

Replace the side burner orifices

2 . 

Remove  the  grate,  burner  cap  and  burner  diffuser  from  the  side 

a. 

burner.

Using a 7mm wrench, remove the orifice for the burner.

b. 

Apply a small amount of pipe compound to the orifice threads.

c. 

Screw in the orifice until it is finger tight.

d. 

Tighten the orifice with the 7mm wrench.

e. 

If  you  have  dual  side  burners,  repeat  the  previous  steps  for  the 

f. 

second burner.

Replace the main burner orifices

3 . 

Remove the grates, flame tamers, and drip tray from the grill.

a. 

Remove the locking pins from the end of the burners. The locking 

b. 

pins  are  accessible  from  underneath  the  grill  in  the  back  in  the 

accessory cabinet.

Carefully remove the burner.

c. 

Using  a  6mm  socket  or  nut  driver,  remove  the  orifice  for  the 

d. 

burner.

Apply a small amount of pipe compound to the orifice threads.

e. 

Screw in the orifice until it is finger tight.

f. 

Tighten the orifice with the 6mm wrench.

g. 

Repeat the above steps for the remaining burners.

h. 

Replace the burners, flame tamers, drip tray, and grates.

i. 

Mark the rating plate

4 . 

After conversion has been completed, mark the rating plate as NG with an indelible marker.

You will need:

6mm socket or nut 

• 

driver

Two to five 1.9mm 

• 

orifices (depending on 

your grill

Pipe compound 

• 

suitable for natural gas

You will need:

Either a 13mm or 

• 

10mm open end 

wrench

One #50 orifice (for 

• 

single infrared burner)

 

OR

Two #54 orifices (for 

• 

dual infrared burners)

 

OR

One  #52  orifice  (for 

• 

single infrared burner)

Pipe compound 

• 

suitable for natural gas

You will need:

7mm wrench, socket, 

• 

or nut driver

One or two 1.75mm 

• 

orifices (depending on 

your side burner)

Pipe compound 

• 

suitable for natural gas

Summary of Contents for BBQ00841P-20

Page 1: ...LTR20101038 Rev A 4 30 10...

Page 2: ...Deep Fryer Helper 15 Cleaning and Maintenance Stainless Steel Care and Cleaning 17 Cleaning the Interior of Your Grill 18 Covering Your Grill 19 Seasonal Cleaning 20 Light Bulb Replacement 22 Appendix...

Page 3: ...eaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill Such us...

Page 4: ...the pan smother it with baking soda or use a dry chemical or foam type fire extinguisher Never allow clothing pot holders or other flammable materials come in contact with or be close to any grate bu...

Page 5: ...that open into the home Locate barbecue grills only in well ventilated areas and only on solid flat foundations e g deck or cement slab Cabinet Cut out Dimensions Your Cal Flame grill is designed for...

Page 6: ...e Utility Storage Kit 51 20 3 8 19 BBQ08840P 18 18 Door and Drawer Combo 16 20 19 BBQ08840P 30 30 Door and Drawer Combo 28 20 19 BBQ08866 3 Drawer Storage Wide 15 20 17 BBQ08867 30 Horizontal Drawers...

Page 7: ...ted area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water Prepare a leak testing...

Page 8: ...nts For plumbed in LP installation use a convertible regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The grill...

Page 9: ...connect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of local codes to the national fuel gas code ANSI Z223 1a 1998 Instal...

Page 10: ...e care in placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic 1 bag Place the grill on a sturdy surface and tilt it bac...

Page 11: ...attach the gas lines to the grill When the gas connections are made slide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out...

Page 12: ...e sure to use gas rated tape seal when installing adapter to insure proper seal Grill Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose NOTE You will need to us...

Page 13: ...uring the manufacturing process and some residual oil may still be on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill...

Page 14: ...3 clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the 4 burner does not light on the first...

Page 15: ...it is powered by a 12 volt input located on the side of the grill connected with a stainless steel sheathed power cable To load the rotisserie rod hold the handle firmly 1 while sliding one of the fo...

Page 16: ...HEN REDISTRIBUTED FRONT VIEW OF GRILL Turning On and Off the Lights and Fan The ON OFF switch controlling the fan and halogen light is located at the control panel on the front lower left side Using t...

Page 17: ...flame tamers the angular metal pieces covering the burners Place the Deep Fryer Helper in the grill as shown in the figure at right NOTE Never use the Deep Fryer Helper over a Sear Zone infrared burne...

Page 18: ...IS ACCESSORY DO NOT USE THIS ACCES SORY IN COMBINATION WITH THE GRIDDLE OR ANY OTHER ACCESSORY THAT WOULD RESULT IN MORE THAN 75 COVERAGE OF THE GRILLING AREA AS OVERHEATING CAN DAMAGE YOUR GRILL WARN...

Page 19: ...on air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills and barbecue islands with stain...

Page 20: ...rd This includes the interior of the grill grill racks stainless steel sinks the inside of cabinets warming drawers and ovens Rust Removal It is a common misconception that stainless steel does not ru...

Page 21: ...grill including the burners When you are finished make sure you wipe all surfaces down If you spray the burners ignite them and let them burn for about 10 minutes to prevent any water from accumulatin...

Page 22: ...them aside They don t need to be in the grill in order to clean them In fact all of the items can be cleaned in a dishwasher if you wish Leave the drip pan in place for now Remove the burners 2 The b...

Page 23: ...Clean the grill interior 4 While the burners are out of the grill you can use this opportunity to clean the interior of your grill thoroughly You should still have the drip pan in place to catch water...

Page 24: ...s at the back of the grill Remove the screw at the left or right of the 2 lens Carefully pull the lens away and out of the 3 light fixture Set the lens screw clip and screw aside Unscrew the two screw...

Page 25: ...ure the igniter wire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside t...

Page 26: ...ent of Igniter on Burner Solution Check for proper position of the electrode tip which should be pointing forward towards the front of the burner and free of grease to allow proper sparking The igniti...

Page 27: ...elow has been removed from a grill to illustrate this procedure Remove the LP gas line 1 Remove the cap fitting from the end of the NG gas regulator 2 Place the cap fitting over the LP gas inlet 3 Ins...

Page 28: ...emove the grates flame tamers and drip tray from the grill a Remove the locking pins from the end of the burners The locking b pins are accessible from underneath the grill in the back in the accessor...

Page 29: ...the grill and store it in a 6 safe and dry place Install the burner Align the gas inlet on the 7 burner with the gas supply valve on the grill and torch tube with ignition Make sure they align perfect...

Page 30: ...iscretion of LMS and this warranty does not cover costs therein including but not limited to freight removal re installation etc This warrant is non transferable and may not be extended beyond the abo...

Page 31: ...ice contact the authorized selling dealer immediately If you need additional information or assistance please contact the LMS Customer Relations Department at 1462 E Ninth St Pomona CA 91766 or call 8...

Page 32: ...purchased _ ______________________________________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone num...

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