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Hi Flow Stroller Technical Service Manual • PN 14314465 Rev 

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Safety

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Oxygen, as it exists at standard atmospheric pressure and tempera-

ture, is a colorless, odorless, and tasteless gas. Oxygen constitutes 

21% of the atmosphere, by volume. Aside from its well-docu-

mented ability to sustain life, oxygen also supports combustion, 

even though it is nonflammable. Many substances which will burn 

in air, burn at a faster rate and at a higher temperature in an oxy-

gen enriched atmosphere. Other materials that do not burn in air 

will burn as oxygen concentration increases. Additionally, many 

greases and liquid solvents become extremely hazardous materi-

als when placed in an oxygen-enriched environment. In its liquid 

form, oxygen is still odorless and tasteless, but is pale blue in color. 

At an operating pressure of 20 psig (1,4 bar), the temperature of 

liquid oxygen is about -173°C (-280° F). Skin exposed to such a low 

temperature can become severely frostbitten.

These hazards require certain safety precautions to be taken when 

working with or around gaseous and/or liquid oxygen:

1. Never permit combustible substances such as greases, oils,

solvents, or other compounds not oxygen compatible to

contact any component of the unit exposed to higher-than-

atmospheric concentrations of gaseous or liquid oxygen. This

especially applies to tubing, fittings, and valves.

2. Keep oxygen equipment away from open flames or electrical

appliances such as heaters, stoves, toasters, and other devices

with heating elements.

3. Never permit smoking in an area where oxygen equipment is

repaired, filled, or used.

4. Always wear goggles, a face shield, and insulated gloves when

working with or around liquid oxygen.

While CAIRE, Inc. equipment is designed and built to the most 

rigid standards, no piece of mechanical equipment can ever be 

made 100% foolproof. Strict compliance with proper safety prac-

tices is necessary when using any Hi Flow unit. We recommend 

that our distributors emphasize safety and safe handling practices 

to their employees and customers. While safety features have been 

designed into the unit and safe operations are anticipated, it is nec-

essary that all distributor personnel carefully read and fully un-

derstand 

WARNINGS

CAUTIONS, 

and NOTES throughout the 

manual. Periodic review of this information is recommended.

WARNING:

 Excess accumulation of oxygen creates an  oxygen-

enriched atmosphere (defined by the Compressed Gas Association 

as an oxygen concentration above 23%). In an oxygen-enriched 

atmosphere, flammable items may burn  vigorously and may ex-

plode. Certain items considered non-combustible in air may burn 

rapidly in such an environment. Keep all organic materials and 

other flammable substances away from possible contact with oxy-

gen; particularly oil, grease, kerosene, cloth, wood, paint, tar, coal 

dust, and dirt which may contain oil or grease. DO NOT permit 

smoking or open flame in any area where oxygen is stored, han-

dled, or used. Failure to comply with this warning may result in 

serious personal injury.

WARNING: 

In the event a unit is dropped, tipped over, or unrea-

sonably abused; immediately, but cautiously, raise the container 

to its normal vertical position. If substantial container damage 

has occurred, remove the liquid oxygen from the vessel in a safe 

manner (RP14). Purge the unit with an inert gas (nitrogen) and 

promptly return it to CAIRE, Inc. for inspection. The container 

should be prominently marked “CONTAINER DROPPED, 

INSPECT FOR DAMAGE.” Failure to comply with these proce-

dures may result in personal injury and can seriously damage the 

container.

WARNING:

 Personnel must remove liquid oxygen and depres-

surize the unit before removing parts or loosening fittings from 

a unit. Failure to do so may result in personal injury from the 

extreme cold of liquid oxygen and/or the pressure in the vessel. 

CAUTION: Only use replacement equipment which is compatible 

with liquid oxygen and has been cleaned for oxygen use. Do not use 

regulators, fittings, hoses, etc. which have been previously used in 

non-oxygen service.

WARNING:

 During transfer of liquid oxygen, components will 

become extremely cold. Care should be used to avoid any contact 

with these components, as serious frostbite may result.

WARNING:

 Keep filled unit upright at all times. Tip over of filled 

unit may result in liquid oxygen leakage and/or an oxygen-en-

riched atmosphere.

Summary of Contents for Hi Flow Stroller

Page 1: ...Hi Flow Stroller Technical Service Manual...

Page 2: ...structions SRV Secondary Relief Valve N2 Nitrogen Gas O2 Oxygen Gas TF Top Fill SF Side Fill DF Dual Fill PTFE Polytetrafluoroethylene Teflon Definition of Terms WARNING Description of a condition tha...

Page 3: ...t Description 3 IV Specifications 4 V Safety 5 VI Theory of Operation 10 VII Unpacking and Setup 12 VIII Operation 12 IX Maintenance 13 X Troubleshooting Repair Procedures Table of Contents 15 Trouble...

Page 4: ...C 300 F 2 Breathing Circuit This circuit consists of the manifold as sembly fixed orifice rotary flow control valve FCV and vaporizing coil It withdraws liquid oxygen from the cryo genic container war...

Page 5: ...e or 10 of flow setting whichever is greater Normal Evaporation Rate lbs day kg day 1 2 0 54 Operating Pressure PSIG Bar 20 1 4 Primary Relief Valve Setting PSIG Bar 19 7 21 5 1 35 1 48 Secondary Reli...

Page 6: ...esigned into the unit and safe operations are anticipated it is nec essary that all distributor personnel carefully read and fully un derstand WARNINGS CAUTIONS and NOTES throughout the manual Periodi...

Page 7: ...rgy only for internal function CISPR 11 Therefore its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment RF emissions CISPR 11 Class B Harmonic emiss...

Page 8: ...supply lines DC powered device IEC 610004 4 1 kV for Not applicable input output lines No data input output lines 1 kV line s Surge to line s Not Applicable Not Applicable IEC 61000 4 5 2 kV line s D...

Page 9: ...electromagnetic site surverya should be less than the compliance level in each frequency rangeb Interference may occur in the vicinity of equipment marked with the following symbol NOTE 1 At 80 MHz an...

Page 10: ...0 MHz 80 MHz and 800 MHz 800 MHz to 2 5 GHz d 1 2 P d 1 2 P d 2 3 P 0 01 0 12 m 0 12 m 0 23 m 0 1 0 38 m 0 38 m 0 73 m 1 1 2 m 1 2 m 2 3 m 10 3 8 m 3 8 m 7 3 m 100 12 m 12 m 23 m For transmitters rate...

Page 11: ...oxygen saturation pressure can seriously affect the overall efficiency and operation of the Hi Flow Stroller a If the saturation pressure of the liquid in the fill source is greater than 30 psig 2 1...

Page 12: ...the mount ing bracket The meter is powered by an internal battery offering an esti mated battery life of 5 years or more at 30 actuations per day The meter has a low battery LOW BATT indicator which...

Page 13: ...not exceed the maximum prescribed flow rate 1 To remove the flow control knob firmly grip and pull straight up away from the portable 2 Remove the flow rate decal number disc Item 21 3 Remove the 2 P...

Page 14: ...if soiled 2 Full Unit a Fill vent full of LOX b Check for audible or visual leaks in QDV and vent valve c Verify that the meter reads full 8 LED 3 Check Efficiency of Unit a Allow the unit to stabiliz...

Page 15: ...rol knob turns easily with firm detent feel b Condensation pad is not soaking wet or excessively dirty c QDV pin not bent side fill only 2 Verify that the meter reads the correct liquid level 3 Check...

Page 16: ...fold Assembly RR 26 RP10 Resolder Feed Thru Wire 26 RP11 Clean Dry Probe Dewar 27 RP12 LOX Fill 27 RP13 Liberator Lip Seal RR Side Fill 27 RP14 Empty and Warm 27 RP15 QDV RR Side Fill 27 RP16 QDV RR T...

Page 17: ...troller Troubleshooting Chart X Introduction 1 These procedures are designed to be performed only by qualified personnel with proper equipment 2 Any failure during routine maintenance checks will refe...

Page 18: ...eal Replace the QDV lip seal if top fill RP16 See reservoir techni cal manual for replacement of side fill lip seal on reservoir 3 Unable to disconnect the portable from the reservoir a Pop off assemb...

Page 19: ...is too low Inspect the saturation pressure of the reservoir used for filling Allow at least 30 minutes at no flow for the portable to saturate properly e Leak in the system Preform a leak check on the...

Page 20: ...especially at high flow rates This is due to the evaporation of LOX to gas and the temperature difference between the LOX and room temperature b High humidity level High humidity levels can increase...

Page 21: ...ifold RP 9 Meter 1 LED On Replace Meter RP 8 Wire Broken Replace Feed Thru RP 10 Capacitance Test RP 7 Reinstall Manifold RP 9 Resolder Wire RP 10 Fill QDV Leaks During Fill Replace Lip Seal RP 16 QDV...

Page 22: ...Replace FCV RP 20 Replace Flowmeter RP 26 Plumbing Leak Test RP 18 Repair Leak Replace PRV RP 22 Replace PRV RP 22 Pressure Retention Test RP 17 Refill Wait 4 Hours Empty Warm Dewar RP 14 Calibrate Me...

Page 23: ...lats past finger tight CAUTION When replacing components make sure the new part is oriented exactly the same as the original part prior to installation WARNING The manufacturer of fluorolubricant warn...

Page 24: ...sorbed mois ture Allow pad to dry completely or dispose if pad will not be reused c Replace condensate pad and rezip condensate cup RP4 Soft Case R R a Remove strap from the top of the unit b Unzip th...

Page 25: ...l flash The LEDs indicate what error has occurred see Table 2 RP6 G4 Meter Span Setting Adjustment Figure 9 a Enter Calibration Mode NOTE Step d must be performed within 45 seconds or calibra tion mod...

Page 26: ...a Capacitance Meter Setup 1 Connect wire adapter with jumper wire Item D to capaci tance meter following color code 2 Turn on capacitance meter and select 200 pF range 3 Move zero adjustment on front...

Page 27: ...cedures RP9 Manifold Assembly RR Figure 11 a Remove soft case and Gen 4 meter RP 4 8 b Remove 3 bracket screws Item 29 and lift bracket Item 28 from manifold c Loosen and disconnect breathing coil nut...

Page 28: ...ove manifold assembly See RP 9 b Blow off probe assembly with clean dry nitrogen gas c Blow out inside of dewar with clean dry nitrogen gas until inside is clean and dry d Replace manifold assembly Se...

Page 29: ...Remove soft case RP 4 b Assemble oxygen regulator pneumatic adapter and hose Connect assembly to oxygen gas source c Assemble pressure gauge Item J and adapter assembly Thread hose barb onto pressure...

Page 30: ...g two screws e Remove SRV from FCV f To replace FCV reverse above procedure Tighten screws to 4 6 inch lbs 45 70 N cm Record FCV serial number RP21 SRV RR a Remove soft case RP 4 b Disconnect SRV from...

Page 31: ...n fitting nuts Items 38 and 44 from liquid withdrawl fitting Item 41 and FCV Item 24 Disconnect breathing coil Item 67 being careful not to kink breathing coil or internal Teflon tube c Loosen QDV tub...

Page 32: ...b onto pressure gauge use Teflon tape Push tubing onto hose barb and attach with clamp b Connect gauge assembly Item J to hose barb on FCV outlet Open FCV Item 24 to highest flow setting c Read operat...

Page 33: ...Hydroklean or others as specified by CAIRE RP29 Relief Valve Test FIGURE 21 Relief Valve Test WARNING The unit must be empty warm and vented before starting procedure a Remove case RP4 b Assemble pre...

Page 34: ...on Tape 8 Fluorolubricant 9 Leak Detection Fluid Tools and Accessories available from CAIRE Inc Part No Description CA200071 240 AC Fluorolubricant CA200072 Snoop Leak Detection Fluid CA400004 Replace...

Page 35: ...1 Hi Flow Stroller Technical Service Manual PN 14314465 Rev F 34 Hi Flow Stroller Parts Price List XI Contact Customer Service or visit www caireinc com to obtain your parts list...

Page 36: ...ted be low to begin immediate processing of the order USA Toll Free Phone 800 48 CAIRE 800 482 2473 Toll Free Fax 888 WE CAIRE To place an order 888 932 2473 Phone 770 721 7758 Fax 770 721 7759 Asia A...

Page 37: ...nclosed giving a detailed listing of any maintenance performed Restocking Policy If it becomes necessary to cancel an order with CAIRE Inc af ter the shipment has been received use the following Resto...

Page 38: ...All Rights Reserved CAIRE Inc reserves the right to discontinue its products or change the prices materials equipment quality descriptions specifications and or processes to its products at any time w...

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