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Install coat. Put the upper cylindrical surface of press head into coat hole and roll the coat in
nesting hole. Press on the falling button to make the coat into nesting completely. Then screw on
the coat in a clockwise direction. When there is positioning feel from hand,it shows the
installation has been finished(Fig.6).

(2) Steel ring press tool installation

The installation steps are as followed:

Push away the swinging arm as 4 of Fig.1 and screw off the round nut as 3 of Fig.5. Clear up the
sundries on the piston rod (4 of Fig.5) and press head.

Put the press tool coat and press head with press spring into nesting carefully. Don’t damage the
three pieces of dowels around the press tool coat. If the postion is higher, press on the falling
button until the press tool coat down to the properly location.

(3) Plastic ring press tool installation

The installation steps are as followed:

Install the press head.Push away the swinging arm as 4 of fig.1,press on the lifting button to lift
the piston rod to the top.Clear up the sundries on the piston rod and press head.Put the seating
plane of press head into central pit of tool tray(4 of Fig.5) carefully and screw on the round nut(3
of Fig.5) by special socket spanner(1 of Fig.5). Don’t screw too tight, but must screw to the
end.Cover on pressure spring,but don’t damage the upper plane of press head.

Install the press mould coat. Put the press mould coat into nesting hole.

Install press mould base plate. Put the base plate into nesting hole from top to bottom. Before
installation, clear up the contact surface between base plate and press head. If the postion is
higher, press on the falling button until the press mould coat down to the properly location.

Install top block assembly. Show the screwed hole in central of swinging arm base plate by
screwing the adjust bolt upward. Put the top block assembly into the screwed hole in central of
swinging arm base plate and screw it to the end and then back 1/4 circle. Screw the adjust bolt
tight downward to make the bottom plate of adjust bolt stand up to the top block of press mould.

Running and Adjusting

Press sample with boric acid or aluminum cup

Adjust the adjusting bolt(5 of Fig.1). Push the lifting button to make sure the space between the

Summary of Contents for ZHY-401B

Page 1: ...ZHY 401B 601B Press Machine...

Page 2: ...NTENTS I Preface 1 II Safety Issues 2 III General Information 2 IV Installation 5 V Maintenance Instruction 15 VI Fault Analysis 16 VII Main Technical Specifications 17 VIII About the Warranty Period...

Page 3: ...so the operation instructions will be changed also All changes from now on will be done without separately notice Please must pay attention to the following warnings Risk of shock Warning against dang...

Page 4: ...teel ring whose dimension is 40 35 15 mm is 200KN and the thick wall whose dimension is 45 35 15 mm is 350KN In order to guarantee the normal work please carry out regular inspection and maintenance I...

Page 5: ...acid press samples more convenient by improved boric acid mould structure and perfect action program The integrated hydraulic pipeline module with special design not only makes assembly more convenien...

Page 6: ...tart button 2 Stop button 3 Lifting button 4 PLC touch screen 5 Exit mould Falling button 1 Air filter 2 Downward solenoid valve 3 Upward solenoid valve 4 Pressure sensor 5 Low speed solenoid valve 6...

Page 7: ...rvice life of the oil pump please i do not use any other type of hydraulic oil which we don t permit and ensure the cleaning and quality of the oil Before use please wipe off the antirust oil on the s...

Page 8: ...r need During the procedure the friction of hydraulic oil will increase and the oil temperature will rise quickly In order to extend the service life of hydraulic oil the speed of adding pressure shou...

Page 9: ...e sundries on the piston rod and press head Put the seating plane of press head into central pit of tool tray 4 of Fig 5 carefully and screw on the round nut 3 of Fig 5 by special socket spanner 1 of...

Page 10: ...ove up to the top and then will move down slightly The press head will then stop Put the funnel in the Boric acid tool Adjust the other parameter on the PLC to make sure the falling space is 1 2 mm Re...

Page 11: ...as flow chart of Fig 9 in page 11 Set the falling time of press head After exit mould the press mould coat should fall to the position of positioning step and the press cover should just leave the adj...

Page 12: ...Switch on the swinging arm Push the start button to press sample After finish open the swinging arm Press the button to exit mould Remove the cover and sample The press head moves down quickly Clear u...

Page 13: ...ay the swinging arm and don t see the mould with eye level The spare parts should be handled with care Specially the display window of PLC can t be incurred by other things Put the steel ring Fill sam...

Page 14: ...pressing the stop button the motor will stop and all valves will reset The operation of Touch screen is as followed Display the homepage as followed when starting Type identify It is used to show typ...

Page 15: ...d delay setting Set the holding pressure and holding time according to your need Count It will count automatically every time Press clear button Zero clearing count will be reset to 0 Other Press this...

Page 16: ...y Demould Plastic ring It is the time for the tray drop to the bottom automatically after finish plastic ring pressing Slow decompression It is delay time of slow decompression stage after finish the...

Page 17: ...he equipment work in room temperature range 10 to 40 Our oil tank adopts leak proof structure to make sure the cleaning of hydraulic oil in oil tank and avoid polluted hydraulic oil flowing into oil t...

Page 18: ...ay alve iscontaminated 2 Upward solenoid valve fault 3 Cylinder piston seal fault 1 Replace one way valve 2 Replace solenoid valve 3 Replace cylinder piston seal The pressure cannot keep in place and...

Page 19: ...pply then replace the SSR check oil pump There is unusual sound when exiting mould The mould has not been cleaned for a long time Clean the mould per shift and use grease to spread on cylindrical surf...

Page 20: ...ntrary to the operating or maintenance instructions as specified in the user manual This warranty does not cover any unit that has been altered or modified so as to change its intended use The warrant...

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