C-Tech ZHY-401B Product Manual Download Page 4

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II. Safety Issues

Move the unit with care. Sudden jolts or drops can damage the unit.

Please choose a location for the unit according to the specified installation instructions to ensure
the necessary space for maintenance and service.

Be sure to turn the power off before beginning maintenance, servicing, and/or moving the unit.

Don’t operate the press machine for other use.

To ensure the safety of the user, do not look at the press with parallel line of sight during
pressurization and (or) while it is holding pressure.

The function of the overflow valve in the hydraulic system is for limiting the maximum pressure of
the hydraulic system to ensure the safety of the unit. The pressure value setting is factory-set.
Please do not re-adjust it.

Don’t pour the liquid into the mould.

For the steel ring, the highest pressure limiting of the thin-wall steel ring whose dimension is
40×35×15 mm is 200KN and the thick-wall whose dimension is 45×35 ×15 mm is 350KN.

In order to guarantee the normal work, please carry out regular inspection and maintenance.

III. General Information

Use

Our press machine is the corollary equipment. The operating principle is make powdered material
sample into standard specifications disk type by high pressure, so that the user can easily do
component analysis to it.

Our press machine can use to all kinds of ways to press samples, such as boric acid, steel ring,
aluminum cup and plastic ring. Notice: Different ways need different moulds.

The dimension of the sample getting from our press machine is range from 20mm to 60mm.
Different dimensions need different moulds except the plastic ring mould. The standard dimension of
boric acid mould is 40mm, and the dimension of steel ring is 45mm (Thick-wall) or 40mm (Thin-wall).

When the sample is powdered, the granularity must be more than 200 meshes and the sample must
have caking characteristic or have ruggedness by adding binder.

Summary of Contents for ZHY-401B

Page 1: ...ZHY 401B 601B Press Machine...

Page 2: ...NTENTS I Preface 1 II Safety Issues 2 III General Information 2 IV Installation 5 V Maintenance Instruction 15 VI Fault Analysis 16 VII Main Technical Specifications 17 VIII About the Warranty Period...

Page 3: ...so the operation instructions will be changed also All changes from now on will be done without separately notice Please must pay attention to the following warnings Risk of shock Warning against dang...

Page 4: ...teel ring whose dimension is 40 35 15 mm is 200KN and the thick wall whose dimension is 45 35 15 mm is 350KN In order to guarantee the normal work please carry out regular inspection and maintenance I...

Page 5: ...acid press samples more convenient by improved boric acid mould structure and perfect action program The integrated hydraulic pipeline module with special design not only makes assembly more convenien...

Page 6: ...tart button 2 Stop button 3 Lifting button 4 PLC touch screen 5 Exit mould Falling button 1 Air filter 2 Downward solenoid valve 3 Upward solenoid valve 4 Pressure sensor 5 Low speed solenoid valve 6...

Page 7: ...rvice life of the oil pump please i do not use any other type of hydraulic oil which we don t permit and ensure the cleaning and quality of the oil Before use please wipe off the antirust oil on the s...

Page 8: ...r need During the procedure the friction of hydraulic oil will increase and the oil temperature will rise quickly In order to extend the service life of hydraulic oil the speed of adding pressure shou...

Page 9: ...e sundries on the piston rod and press head Put the seating plane of press head into central pit of tool tray 4 of Fig 5 carefully and screw on the round nut 3 of Fig 5 by special socket spanner 1 of...

Page 10: ...ove up to the top and then will move down slightly The press head will then stop Put the funnel in the Boric acid tool Adjust the other parameter on the PLC to make sure the falling space is 1 2 mm Re...

Page 11: ...as flow chart of Fig 9 in page 11 Set the falling time of press head After exit mould the press mould coat should fall to the position of positioning step and the press cover should just leave the adj...

Page 12: ...Switch on the swinging arm Push the start button to press sample After finish open the swinging arm Press the button to exit mould Remove the cover and sample The press head moves down quickly Clear u...

Page 13: ...ay the swinging arm and don t see the mould with eye level The spare parts should be handled with care Specially the display window of PLC can t be incurred by other things Put the steel ring Fill sam...

Page 14: ...pressing the stop button the motor will stop and all valves will reset The operation of Touch screen is as followed Display the homepage as followed when starting Type identify It is used to show typ...

Page 15: ...d delay setting Set the holding pressure and holding time according to your need Count It will count automatically every time Press clear button Zero clearing count will be reset to 0 Other Press this...

Page 16: ...y Demould Plastic ring It is the time for the tray drop to the bottom automatically after finish plastic ring pressing Slow decompression It is delay time of slow decompression stage after finish the...

Page 17: ...he equipment work in room temperature range 10 to 40 Our oil tank adopts leak proof structure to make sure the cleaning of hydraulic oil in oil tank and avoid polluted hydraulic oil flowing into oil t...

Page 18: ...ay alve iscontaminated 2 Upward solenoid valve fault 3 Cylinder piston seal fault 1 Replace one way valve 2 Replace solenoid valve 3 Replace cylinder piston seal The pressure cannot keep in place and...

Page 19: ...pply then replace the SSR check oil pump There is unusual sound when exiting mould The mould has not been cleaned for a long time Clean the mould per shift and use grease to spread on cylindrical surf...

Page 20: ...ntrary to the operating or maintenance instructions as specified in the user manual This warranty does not cover any unit that has been altered or modified so as to change its intended use The warrant...

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