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Busch – All over the World in Industry

www.buschvacuum.com

Argentina

Busch Argentina S.R.L.
Santo Domingo 3076
C1293AGN-Capital Federal
Buenos Aires
Phone: +54 11 4302 8183
Fax:

+54 11 4301 0896

e-mail: [email protected]

Australia

Busch Australia Pty. Ltd.
30 Lakeside Drive
Broadmeadows, Vic. 3047
Phone: +61 3 93 55 06 00
Fax:

+61 3 93 55 06 99

e-mail: [email protected]

Austria

Busch Austria GmbH
Industriepark Nord
2100 Korneuburg
Phone: +43 2262 / 756 65-0
Fax:

+43 2262 / 756 65-20

e-mail: [email protected]

Belgium

Busch N.V.
Kruinstraat 7
9160 Lokeren
Phone: +32 9 / 348 47 22
Fax:

+32 9 / 348 65 35

e-mail: [email protected]

Brazil

Busch do Brasil Ltda.
Estrada Municipal Santo Gastaldi, 160
13240-000 Jarinu-SP
Phone: +55 11 4016 1400
Fax:

+55 11 4016 5399

e-mail: [email protected]

Canada

Busch Vacuum Technics Inc.
1740, Lionel Bertrand
Boisbriand, Québec J7H 1N7
Phone: +1 450 435 6899
Fax:

+1 450 430 5132

e-mail: [email protected]

Chile

Busch Chile S. A.
Calle El Roble N° 375-G
Lampa - Santiago
Phone: +56 2 3765136
Fax:

+56 2 7387092

e-mail: [email protected]

China

Busch Vacuum (Shanghai) Co., Ltd
No.5, Lane 195 Xipu Road

Songjiang Industrial Estate East New Zone

Shanghai 201611 PRC
Phone: +86 (0)21 67600800
Fax:

+86 (0)21 67600700

e-mail: [email protected]

Czech Republic

Busch Vakuum s.r.o.
Jugoslávská 868/4a
613 00 Brno
Phone: +420 530 504 410
Fax:

+420 530 504 420

e-mail: [email protected]

Denmark

Busch Vakuumteknik A/S
Parallelvej 11
8680 Ry
Phone: +45 87 88 07 77
Fax:

+45 87 88 07 88

e-mail: [email protected]

Finland

Busch Vakuumteknik Oy
Sinikellontie 4
01300 Vantaa
Phone: +358 9 774 60 60
Fax:

+358 9 774 60 666

e-mail: [email protected]

France

Busch France S.A.S.
16, Rue du Bois Chaland
91090 Lisses
Phone: +33 16989 8989
Fax:

+33 16989 8958

e-mail: [email protected]

Germany

Dr.-Ing. K. Busch GmbH
Schauinslandstrasse 1
79689 Maulburg
Phone: +49 7622 681-0
Fax:

+49 7622 6 5484

e-mail: [email protected]

Hungary

Busch Vacuum Kft.
Gyári út 23.
2310 Szigetszentmiklós
Phone: +36 24 887 308
Fax:

+36 24 887 309

e-mail: [email protected]

India

Busch Vacuum India Pvt Ltd.
103, Sector 5
IMT Manesar
Gurgaon
Haryana - 122 050
Phone: +91 124 4050091
Fax:

+91 124 2292103

e-mail: [email protected]

Ireland

Busch Ireland Ltd.

A10-11 Howth Junction Business Centre

Kilbarrack, Dublin 5
Phone: +353 1 832 1466
Fax:

+353 1 832 1470

e-mail: [email protected]

Israel

Busch Israel Ltd.
1 Mevo Sivan Street
Qiryat Gat 82022, Israel
Phone: +972 (0)8 6810485
Fax

+972 (0)8 6810486

e-mail: [email protected]

Italy

Busch Italia S.r.l.
Via Ettore Majorana, 16
20834 Nova Milanese
Phone: +39 0362 370 91
Fax:

+39 0362 370 999

e-mail: [email protected]

Japan

Nippon Busch K.K.
1-23-33, Megumigaoka
Hiratsuka City, Kanagawa
Japan 259-1220
Phone: +81 463-50-4000
Fax:

+81 463-50-4004

e-mail: [email protected]

Korea

Busch

Manufacturing 

Korea,

Ltd.

189-51, Soicheon-ro, Majang-myun,
Icheon-si, Gyunggi-do, 467-813,
Republic of Korea
Phone: +82 31 645 2700
Fax:

+82 31 631 2898

e-mail: [email protected]

Malaysia

Busch Malaysia Sdn Bhd.
4&6, Jalan Taboh 33/22, Seksyen 33
Shah Alam Technology Park
40400 Shah Alam
Selangor Darul Ehsan
Phone: +60 3 5122 2128
Fax

+60 3 5122 2108

e-mail: [email protected]

Mexico

Busch Vacuum Mexico S. de R.L. de C.V.

Tlaquepaque 4865, Los Altos
Monterrey, Nuevo Leon
Mexico 64370
Phone: +52 81 8311-1385
Fax:

+52 81 8311-1386

e-mail: [email protected]

Netherlands

Busch B.V.
Pompmolenlaan 2
3447 GK Woerden
Phone: +31 348-462300
Fax:

+31 348-422939

e-mail: [email protected]

New Zealand

Busch New Zealand Ltd.
Unit D, 41 Arrenway Drive
Albany, Auckland 1330
Phone: +64 9 414 7782
Fax:

+64 9 414 7783

e-mail: [email protected]

Norway

Busch Vakuumteknikk AS
Hestehagen 2
1440 Drøbak
Phone: +47 64 98 98 50
Fax:

+47 64 93 66 21

e-mail: [email protected]

Poland

Busch Polska Sp. z o.o.
Ul. Chopina 27

87-800 Wloclawek
Phone: +48 54 2315400
Fax:

+48 54 2327076

e-mail: [email protected]

Portugal

Busch lbérica S.A., Sucursal em Portugal
Marco da Raposa - Z.I. EN 1 Norte
3750-753 Raso de Travassô - Agueda

Aveiro, Portugal
Phone: +351 234 648 070
Fax:

+351 234 648 068

e-mail: [email protected]

Russia

Busch Vacuum Russia OOO
Kotlyakovskaya str., 6/9
115201 Moscow
Phone: +7 495 6486726
Fax:

+7 495 6486724

e-mail: [email protected]

Singapore

Busch Vacuum Singapore Pte. Ltd.
77A Joo Koon Circle
Singapore 629098
Phone: +65 6488 0866
Fax:

+65 6288 0877

e-mail: [email protected]

South Africa

Busch Vacuum South Africa (Pty) Ltd.
87 Mimetes Road
Denver
Johannesburg
Phone: +27 11 856 0650/6
Fax:

+27 11 856 0625

e-mail: [email protected]

Spain

Busch Ibérica S.A.
Pol. Ind. Coll de la Manya
C/ Jaume Ferran, 6-8
08403 Granollers
Phone: +34 93 861 61 60
Fax:

+34 93 840 91 56

e-mail: [email protected]

Sweden

Busch Vakuumteknik AB
Bråta Industriområde
435 33 Mölnlycke
Phone: +46 31-338 00 80
Fax:

+46 31-338 00 89

e-mail: [email protected]

Switzerland

Busch AG
Waldweg 22
4312 Magden
Phone: +41 61 / 845 90 90
Fax:

+41 61 / 845 90 99

e-mail: [email protected]

Taiwan

Busch Taiwan Corporation
1F. No. 69, Sec. 3, Beishen Road
Shenkeng Township,
Taipei County 222
Phone: +886 2 2662 0775
Fax:

+886 2 2662 0796

e-mail: [email protected]

Thailand

Busch Vacuum (Thailand) Co., Ltd.
29/10 Moo 7, Soi Poolchareon,
Bangna-Trad Road,
Bangchalong, Bangplee
Samutprakarn 10540
Phone: +66 2 3370360-2
Fax:

+66 2 3370363

e-mail: [email protected]

Turkey

VAKUTEK
Emlak Kredi Ishani No: 179
34672 Üsküdar-Istanbul
Phone: +90 216 310 0573
Fax:

+90 216 343 5126

e-mail: [email protected]

United Arab Emirates

Busch Vacuum FZE

A-3/71, Sharjah Airport International Free zone (SAIF-Zone),

P.B.No: 121855, Sharjah
Phone: +971 06 5529 174
Fax:

+971 6 5528 653

e-mail: [email protected]

United Kingdom

Busch (UK) Ltd
Hortonwood 30
Telford Shropshire TF1 7YB
Phone: +44 1952 677 432
Fax:

+44 1952 677 423

e-mail: [email protected]

USA

Busch LLC
516-B Viking Drive
Virginia Beach, VA 23452
Phone: +1 757 463-7800
Fax:

+1 757 463 7407

e-mail: [email protected]

Summary of Contents for WY 4500 C

Page 1: ...Installation and Operating Instructions Vacuum pumps WY 4500 C Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870565696 170707 Original instructions Subject to change without notice ...

Page 2: ...he bearings 10 Checking the magnetic plug from the rear lubrication circuit of the motor bearing 10 Filling in fresh oil for the gears and the bearings 11 Overhaul 11 Removal from Service 11 Temporary Removal from Service 11 Recommissioning 11 Dismantling and Disposal 12 Exploded drawing 13 Spare parts 14 Gasket kit 14 Full service kit 14 Oil 15 Oil type 15 Technical Data 16 Troubleshooting 17 EU ...

Page 3: ...ses after the vacuum pump has been switched off The vacuum pump is intended for installation in a potentially non explosive environment Max permissible number of startings per hour 6 The vacuum pump is thermally suitable for continuous operation The vacuum pump is capable of holding end pressure Principle of operation The Roots vacuum pumps operate according to the approved principle of the Roots ...

Page 4: ...evertheless residual risks may remain These operating instructions and the pump itself inform about potential hazards where appropriate Safety instructions can be detected through the keywords DANGER WARNING and CAUTION as follows DANGER Disregard of this safety instruction will always lead to accidents with fatal or serious injuries WARNING Disregard of this safety instruction may lead to acciden...

Page 5: ...r cardboard foam evaporate a substance that condenses in molecular thickness on the packed good and by its electrochemical properties effectively suppresses corrosion on metallic surfaces However VCI products may attack the surfaces of plastics and elastomers Seek advice from your local packaging dealer VCI packaging ensures good protection against corrosion for a few years even in the most extrem...

Page 6: ...p in the suction line so that condensates can be drained from the suction line l Make sure that the suction line does not contain foreign matter e g welding slag Discharge connection CAUTION Do not put hands into the outlet aperture Risk of body damage The following guidelines for the discharge line do not apply if the drawn air is discharged into the environment directly at the vacuum pump l Make...

Page 7: ...nnection 15 kW CAUTION When connecting up the wires into the terminal box please make sure the tightening torque of 3 Nm is adhered to and check with a calibrated torque wrench Nuts M6 Three phase motor connection Star star connection Low voltage Star connection High voltage Thermoswitch connection CAUTION Operation in the wrong direction of rotation can destroy the vacuum pump within a very short...

Page 8: ...hat the oil level at the gears and bearings is in the target circle of the oil sight glasses l Make sure that the seals of the filler plugs OFP 250 260 are not damaged and positioned correctly Replace seals if damaged l Refit the oil filler plugs OFP 250 260 l Switch on the vacuum pump In case the suction line is equipped with a shut off valve u Close the shut off valve In case the suction line is...

Page 9: ...tally be switched on again Any dismantling of the pump must be executed by qualified personnel only Before dismantling the end user of the vacuum pump must fill in a Certificate about Absence of Danger which will inform about possible risks and dangers and corresponding measures Without this document duly filled in and signed by an authorised person the pump cannot be dismantled CAUTION During ope...

Page 10: ...e less than 500 operating hours Extremely short life times indicate malfunctions see Troubleshooting or unsuitable operating conditions If there is no experience available regarding the oil life under the prevailing operation conditions it is recommended to have an oil analysis carried out every 500 operating hours and establish the oil change interval accordingly thereafter Oil Change WARNING Dra...

Page 11: ...commended that any dismantling of the vacuum pump going beyond the scope of description in this manual should be carried out by specially trained Busch service personnel only CAUTION Risk for the operating safety after improper work on the vacuum pump Risk of explosion Approval for operation of the pump will be void Any dismantling of the vacuum pump going beyond the scope of what is described in ...

Page 12: ...nation must be documented in a declaration of decontamination Declaration of Decontamination which can be downloaded from www buschvacuum com Used oil and condensates must be disposed of separately in compliance with applicable environmental regulations l Drain the oil u Dispose of the used oil in compliance with applicable regulations l Make sure that all materials and components that must be tre...

Page 13: ...Exploded drawing Page 13 Exploded drawing ...

Page 14: ... 633 223 O ring 1 0486 000 633 241 O ring 1 0486 000 647 243 O ring 1 0486 000 647 245 O ring 1 0486 000 647 247 O ring 1 0486 000 647 256 O ring 4 0486 000 647 384 O ring 1 0486 000 686 523 O ring 2 0486 565 397 556 O ring 1 0486 000 761 603 O ring 4 0486 000 711 611 Sealing ring 1 0482 545 177 Full service kit These full service kits contain all relevant gasket kits as well as the wear and tear ...

Page 15: ...nto contact with the oil must be cleaned Make sure that the bearings are lubricated prior to reassembly l Make sure that the oil type corresponds to specifications Busch YLC 250 B n art 0831 000 054 0 5 l 1 kg WARNING The use of chemically contaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following...

Page 16: ...al displacement 50 Hz 60 Hz m3 h 4500 5400 Max differential pressure according to DIN 28426 50 Hz 60 Hz hPa mbar 30 30 Nominal motor rating 50 Hz 60 Hz kW 15 15 Nominal motor speed 50 Hz 60 Hz min 1 3000 3600 Weight approx kg 600 Technical Data Page 16 ...

Page 17: ...Reaching operational pressure takes too long In case an inlet filter is installed on the suction side The filter on the suction flange is partially clogged Clean or change the filter Partial clogging or blockage in suction or discharge lines Remove foreign particles Suction or discharge lines too long or too small diameter Use larger diameter lines Internal parts worn or damaged Have the vacuum pu...

Page 18: ...Check the proper connection of the wires against the wiring diagram Tighten or change the connections Wrong oil quantity unsuitable oil type Use one of the recommended oils in the correct quantity see Oil Oil change see Maintenance Foreign particles in the vacuum pump Seized bearings Have the vacuum pump repaired Busch service The vacuum pump is very noisy Defective bearings Have the vacuum pump r...

Page 19: ...le rotational speed and correct Too much gear oil in the housing Fill in oil only to the target circle of the oil sight glass while the blower is switched off Ambient temperature too high Increase ventilation of the machine room increase rotational speed ventilation of motor Blockage of the suction inlet or filter Clean suction inlet and clean or change filter Excessive wear of rotors and conseque...

Page 20: ......

Page 21: ...and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and 2 EN ISO 2151 2008 Acoustics Noise test...

Page 22: ...Note ...

Page 23: ...Note ...

Page 24: ... Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technology Park 40400 Shah Alam Selangor Darul Ehsan Phone 60 3 5122 2128 Fax 60 3 5122 2108 e mail busch busch com my Mexico Busch Vacuum Mexico S de R L de C V Tlaquepaque 4865 Los Altos Monterrey N...

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