BUSCH WY 4500 C, Installation And Operating Instructions Manual

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Table of Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product description . . . . . . . . . . . . . . . . . . . . . . . . . 3
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Principle of operation . . . . . . . . . . . . . . . . . . . . . . . 3
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
On/ Off switch . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sound Emissions . . . . . . . . . . . . . . . . . . . . . . . . . 4
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Transport in Packaging . . . . . . . . . . . . . . . . . . . . . . 4
Transport without packaging . . . . . . . . . . . . . . . . . . . 4
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Short-term Storage . . . . . . . . . . . . . . . . . . . . . . . . 5
Removal of the pump . . . . . . . . . . . . . . . . . . . . . . 5
Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Commissioning after conservation . . . . . . . . . . . . . . . 5
Installation and Commissioning . . . . . . . . . . . . . . . . . . 5
Installation Prerequisites . . . . . . . . . . . . . . . . . . . . . 5
Local installation . . . . . . . . . . . . . . . . . . . . . . . . 5
Suction Connection . . . . . . . . . . . . . . . . . . . . . . 6
Discharge connection . . . . . . . . . . . . . . . . . . . . . 6
Electrical connection/ Controls . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical connection . . . . . . . . . . . . . . . . . . . . . . 7
Electrical motor connection (15 kW). . . . . . . . . . . . . 7
Adjustment values for the temperature sensor . . . . . . . . . 8
Connecting Lines/ Pipes . . . . . . . . . . . . . . . . . . . . 8
Filling up with Oil . . . . . . . . . . . . . . . . . . . . . . . 8
Saving the operating parameters . . . . . . . . . . . . . . . . 8
Recommendations on operation . . . . . . . . . . . . . . . . . 8
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cooling water . . . . . . . . . . . . . . . . . . . . . . . . . 9
Limitations of use . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . 9
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Monthly: . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Yearly:. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Every 16000 Operating hours, at the latest after 4 years . . 9
Checking the oil . . . . . . . . . . . . . . . . . . . . . . . . . 9
Checking the oil level at the gears and bearing housings . . . . 9
Checking the colour of the oil . . . . . . . . . . . . . . . . 10
Life span of the oil at the gears and the bearings . . . . . . . . 10
Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Draining used oil from the gears and the bearings . . . . . . 10
Checking the magnetic plug from the rear lubrication circuit
of the motor bearing . . . . . . . . . . . . . . . . . . . . . 10
Filling in fresh oil for the gears and the bearings . . . . . . . 11
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Removal from Service . . . . . . . . . . . . . . . . . . . . . . . 11
Temporary Removal from Service . . . . . . . . . . . . . . . . 11
Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . 11
Dismantling and Disposal . . . . . . . . . . . . . . . . . . . . 12
Exploded drawing . . . . . . . . . . . . . . . . . . . . . . . . . 13
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Gasket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Full service kit . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Oil type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EU-Declaration of Conformity . . . . . . . . . . . . . . . . . . . 21
Introduction
Page 2
Introduction
Congratulations on your purchase of the Busch. With careful
observation of the field’s requirements, innovation and continuous
development, Busch delivers modern vacuum and pressure solutions
worldwide.
These operating instructions contain information on
–
product description,
–
security,
–
installation and commissioning
–
maintenance,
–
overhaul,
–
troubleshooting
of the vacuum pump.
For the purpose of these instructions, “handling” the vacuum system
means the transport, storage, installation, commissioning, influence on
operating conditions, maintenance, troubleshooting and overhaul of
the vacuum system.
Prior to handling the vacuum system, these operating instructions
must be read and understood. If anything remains to be clarified
please contact your Busch representative!
Keep these operating instructions and, if applicable, other relevant
operating instructions available and accessible on site.