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Connecting Electrically

WARNING

_ab

Risk of electrical shock, risk of damage to equipment.

Electrical installation work must only be executed by qualified per-
sonnel that knows and observes the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,
- IEC-Report 664 or DIN VDE 0110,
- BGV A2 (VBG 4) or corresponding national accident prevention
regulation.

Observe the instructions/diagram for the drive motor connection
from the motor terminal box

Electrically connect the drive motor

Connect the protective earth conductor

CAUTION

_a

Operation in the wrong direction of rotation can destroy the
vacuum and pressure pump in short time.

Prior to starting-up it must be made sure that the vacuum and
pressure pump is operated in the proper direction.

Version with three-phase motor:

Determine the intended direction of rotation with the arrow (f,
42) (stuck on or cast)

“Bump” the drive motor

Watch the fan wheel of the drive motor and determine the di-
rection of rotation just before the fan wheel stops

If the rotation must be changed:

Switch any two of the drive motor wires (three-phase motor)

Connecting Lines/Pipes

Connect the suction line

Installation without suction line:

Make sure that the gas inlet (a) is open

Connect the discharge line

or

Connect the pressure line

Installation without discharge line:

Make sure that the gas discharge (b) is open

Make sure that all provided covers, guards, hoods etc. are
mounted

Make sure that cooling air inlets and outlets are not covered or ob-
structed and that the cooling air flow is not affected adversely in
any other way

Recording of Operational Parameters

As soon as the vacuum and pressure pump is operated under normal
operating conditions:

Measure the drive motor current and record it as reference for fu-
ture maintenance and troubleshooting work

Operation Notes

Use

CAUTION

_a

The vacuum and pressure pump is designed for operation under the
conditions described below.

In case of disregard risk of damage or destruction of the vacuum
and pressure pump and adjoining plant components!

Risk of injury!

The vacuum and pressure pump must only be operated under the
conditions described below.

The vacuum and pressure pump is intended for

the suction (SV 1005 C / SV 1008 C)

the compression (SD 1005 C / SD 1008 C)

of

air and other dry, non-aggressive, non-toxic and non-explosive
gases

Conveying media with a lower or higher density than air leads to an in-
creased thermal and/or mechanical load on the vacuum and pressure
pump and is permissible only after prior consultation with Busch.

The gas shall be free from vapours that would condensate under the
temperature and pressure conditions inside the vacuum and pressure
pump.

The vacuum and pressure pump is intended for the placement in a
non-potentially explosive environment.

The vacuum and pressure pump is thermally suitable for continuous
operation (100 percent duty).

Version with AC-motor: the drive is equipped with a thermal protec-
tion switch.

In case of vacuum operation (SV 1005 C / SV 1008 C):

The vacuum and pressure pump is ultimate pressure proof.

In case of pressure operation (SD 1005 C / SD 1008 C):

The maximum allowed pressure on the pressure connection (b) is
2 bar abs (the nameplate of the vacuum and pressure pump indicates
the valid pressure). By means of process control and/or pressure relief
valves it must be made sure that the maximum allowed pressure will
not be exceeded.

CAUTION

_ac

During operation the surface of the vacuum and pressure pump
may reach temperatures of more than 70 °C.

Risk of burns!

The vacuum and pressure pump shall be protected against contact
during operation, it shall cool down prior to a required contact or
heat protection gloves shall be worn.

Make sure that all provided covers, guards, hoods etc. remain
mounted

Make sure that protective devices will not be disabled

Make sure that cooling air inlets and outlets will not be covered or
obstructed and that the cooling air flow will not be affected ad-
versely in any other way

Make sure that the installation prerequisites (

Ú

page 4: Installation

Prerequisites) are complied with and will remain complied with,
particularly that a sufficient cooling will be ensured

Installation and Commissioning

 

page

 

6

SV

 

1005

 

C / SD

 

1005

 

C / SV

 

1008

 

C / SD

 

1008

 

C

0870135648

 

Summary of Contents for SECO SD 1005 C

Page 1: ...Installation and Operating Instructions Vacuum and Pressure Pumps SECO SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 0001 21 10 2021 Original instructions ...

Page 2: ...rts Accessories 13 EU Declaration of Conformity 14 Technical Data 16 Preface SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 page 2 Preface Congratulations on your purchase of the Busch vacuum and pressure pump With watchful observation of the field s requirements innova tion and steady development Busch delivers modern vacuum and pres sure solutions worldwide These operating instructions conta...

Page 3: ...s absolutely oil free A lubrication of the pump chamber is neither necessary nor allowed Cooling The vacuum and pressure pump is cooled by radiation of heat from the surface of the vacuum and pressure pump the air flow from the fan wheel of the drive motor the process gas Start Controls The vacuum and pressure pump comes without start controls The con trol of the vacuum and pressure pump is to be ...

Page 4: ...om your local packaging dealer Busch uses CORTEC VCI 126 R film for the overseas packaging of large equipment Wrap the vacuum and pressure pump in VCI film Store the vacuum and pressure pump if possible in original packing indoors dry dust free and vibration free For commissioning after conservation Make sure that all remains of adhesive tape are removed from the ports Commission the vacuum and pr...

Page 5: ...e line exceeds 0 5 m it is prudent to use larger line sizes in order to avoid a loss of efficiency and an over load of the vacuum and pressure pump Seek advice from your Busch representative Make sure that the discharge line either slopes away from the vacuum and pressure pump or provide a liquid separator or a drip leg with a drain cock so that no liquids can back up into the vacuum and pressure ...

Page 6: ...joining plant components Risk of injury The vacuum and pressure pump must only be operated under the conditions described below The vacuum and pressure pump is intended for the suction SV 1005 C SV 1008 C the compression SD 1005 C SD 1008 C of air and other dry non aggressive non toxic and non explosive gases Conveying media with a lower or higher density than air leads to an in creased thermal an...

Page 7: ...cuum and pressure pump is shut down and locked against inadvertent start up Clean the fan cowling the fan wheel the ventilation grille and the cooling fins Every Year Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up In case an inlet air filter 62 63 is installed Replace the inlet air filter 62 63 In case an inlet screen is installed Check the inlet s...

Page 8: ...issioning Observe the chapter Installation and Commissioning Ú page 4 Dismantling and Disposal DANGER_age32 In case the vacuum and pressure pump conveyed gas that was con taminated with foreign materials which are dangerous to health harmful material can reside in pores gaps and internal spaces of the vacuum and pressure pump Danger to health during dismantling of the vacuum and pressure pump Dang...

Page 9: ...ed The vacuum relief valve regulating system is misadjusted or defective In case a pressure relief valve regulating system is installed The pressure relief valve regulating system is misadjusted or defective Adjust repair or replace respectively In case a screen is installed in the suction con nection gas inlet a The screen in the suction connection gas inlet a is partially clogged Clean the scree...

Page 10: ...ive motor Busch service The vacuum and pressure pump is blocked Solid foreign matter has entered the vacuum and pressure pump Repair the vacuum and pressure pump Busch service Make sure the suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum and pressure pump from remaining condensate Repair the vacuum and pressure pump Busch service Check the ...

Page 11: ...ing of the vacuum and pressure pump is not impeded by dust dirt Clean the fan cowling the fan wheel the ven tilation grille and the cooling fins Install the vacuum and pressure pump in a narrow space only if sufficient ventilation is ensured Ambient temperature too high Observe the permitted ambient temperatures Temperature of the inlet gas too high Observe the permitted temperatures for the inlet...

Page 12: ...Exploded View Exploded View page 12 SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 ...

Page 13: ...rbour Auckland 1330 Tel 0 9 414 7782 Fax 0 9 414 7783 Find the list of Busch companies all over the world by the time of the publication of these installation and operating instructions on Ú page 16 rear cover page Find the up to date list of Busch companies and agencies all over the world on the internet at www busch vacuum com Pos Part Qty Part no 35 Vane 3 0722 133 118 42 Directional arrow 1 05...

Page 14: ...ty of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and Part 2 EN ISO 2151 2008 Acoustics Noise test code for compressors and vacuum pumps Engineering method grade 2 EN 60204 1...

Page 15: ...c concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs BS EN 1012 1 2010 BS EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Air compressors and vacuum pumps BS EN ISO 2151 2008 Acoustics Noise test code for compressors and vacuum ...

Page 16: ...r abs 150 150 Overpressure max allowed backpressure bar g 1 1 Nominal motor rating kW 50 Hz 0 14 0 25 0 25 0 37 60 Hz 0 18 0 3 0 3 0 45 Nominal speed min 1 50 Hz 3000 3000 3000 3000 60 Hz 3600 3600 3600 3600 Sound pressure level EN ISO 2151 with silencer db A 50 Hz 59 60 61 62 60 Hz 60 61 62 63 Weight kg 8 8 5 8 5 9 Ambient temperature range C 10 40 SV 1005 C SD 1005 C SV 1008 C SD 1008 C 08701356...

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