Balcrank PANTHER HP Series Operation, Installation, Maintenance And Repair Manual Download Page 1

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OPERATION, INSTALLATION,

MAINTENANCE AND REPAIR GUIDE

SERVICE BULLETIN SB1063

Rev. S 05/14

PANTHER

HP SERIES GREASE PUMPS

50:1 RATIO, 35 LB. PAIL, MODEL 1150-009

50:1 RATIO, 120 LB. DRUM, MODEL 1150-010

50:1 RATIO, 400 LB. DRUM, MODEL 1150-011

50:1 RATIO, STUB TOTE, MODEL 1150-017

1150-011

1150-010

US Patent #6,986,651

1150-009

1150-017

Summary of Contents for PANTHER HP Series

Page 1: ...NSTALLATION MAINTENANCE AND REPAIR GUIDE SERVICE BULLETIN SB1063 Rev S 05 14 PANTHER HP SERIES GREASE PUMPS 50 1 RATIO 35 LB PAIL MODEL 1150 009 50 1 RATIO 120 LB DRUM MODEL 1150 010 50 1 RATIO 400 LB DRUM MODEL 1150 011 50 1 RATIO STUB TOTE MODEL 1150 017 1150 011 1150 010 US Patent 6 986 651 1150 009 1150 017 ...

Page 2: ...roperty damage or death All fluids used in this pump must be chemically compatible with the wetted parts materials shown on page two 2 of this manual Consult your chemical supplier to ensure compatibility WARNING WARNING The Panther 50 1 grease pump develops up to 7500 psi 517 Bar maximum working pressure at 150 psi 10 3 Bar maximum inlet air pressure and stall conditions Be sure that any componen...

Page 3: ...eed breathing It also contains a positive trip detent spool mechanism that eliminates stalling blowing air by preventing the pump from being caught between strokes The lower end is fitted with Balcrank s exclusive patent pending intake system that dramatically improves the pump s output by maintaining a high inlet vacuum By creating such a high intake vacuum the chance of producing voids in the gr...

Page 4: ...s shipping carton attach to a suitable drum cover with the mounting ring supplied with the pump STEP 1 Using four 1 4 28 bolts and lock washers secure the pump to the drum cover STEP 2 From underneath tighten the holster STEP 3 Slide the follower plate up the pump tube as shown STEP 4 Insert pump with follower plate into drum and tighten thumb screws STEP 5 Tighten one end of outlet hose to pump o...

Page 5: ...ystem Set up complete optional equipment shown 25 35 LB Installation Loosen set screw on mounting collar and remove from pump Install collar on cover and complete step 1 and 2 Place cover on pail and insert pump Raise pump one inch from bottom of pail and tighten set screw Proceed with step 3 and rest of installation instructions Note If your pail measures 16 1 2 or greater remove the mounting rin...

Page 6: ... the pump suddenly speeds up cut off the air supply as soon as possible refill the reservoir with grease and reprime the system 7 Read and follow the instructions for each component in your system 8 If the pump will be unattended for any period of time or to shut off the system at the end of a work shift always follow the Pressure Relief Procedure on pages 2 or 8 of this manual Pump Operation The ...

Page 7: ...ce with the air valve mechanism up With a straight screwdriver remove the ball detent retainers 55 from piston ensure the balls 57 are removed With two 7 16 wrenches remove the two nuts 49 from the top of the intake valves 62 Now hold the tripper rod 42 and pull valve bar assembly from piston 59 Check for wear on all seals 32 34 54 and 58 balls 57 and springs 46 and 47 and replace as required Reas...

Page 8: ...ease piston 23 With the vice grips still clamped onto the connecting rod 20 place a 3 32 allen wrench through the upper rod 19 and remove the connecting rod 20 Remove the four nuts 37 from the carriage bolts 30 Pull down slightly on the grease adapter 1 and unhook the upper rod 19 from the tee slot in the piston nut 64 Pull the upper rod 19 out of the grease adapter 1 Clamp the grease adapter 1 in...

Page 9: ...rime or flush Blockage in pump tube or foot seal 13 Remove pump tube clear blockage High pressure seal 24 is worn or damaged Replace Fluid output on one stroke only or High pressure ball 22 is stuck in grease continues to operate when piston 23 or one or both are damaged Replace ball and reseat dispensing valve is closed Pump operates but pump output Inadequate air supply pressure or Increase air ...

Page 10: ...11 831016 O Ring Buna N 119 prior to 9 10 03 after xx xx xx 1 1 806898 O Ring Buna N 212 after 9 10 03 1 1 12 831577 Cylinder High Pressure 1 0 13 Retaining Ring contained in item 16 13A Seal Case Spacer contained in item 16 14 Seal U Cup Ultrathane contained in item 16 15 Seal Case contained in item 16 16 831788 Seal Case Assembly 1 1 17 831576 O Ring Buna N 022 1 1 18 831581 Tube Lower 1 0 19 83...

Page 11: ...citite 263 Apply Locitite 263 Apply Locitite 263 Apply Locitite 263 Apply Locitite 263 Apply Locitite 263 Apply Grease Lightly apply grease to surface indicated Use Mobile Synthetic Lubricating Mobilith SHC PM Apply Grease Cup Down Cup Up Chamfer Down Cup Up Items 13 13A 14 and 15 are contained in item 16 831788 seal case assembly 30 13 NOTE Spring is directional tapered end towards ball ...

Page 12: ...ption Qty Kit Qty 30 831510 Bolt Carriage 4 0 31 829808 Cap Air Motor 1 0 32 829664 O Ring Buna N 239 2 2 33 832307 Upper Body Air Motor 1 0 34 831552 O Ring Buna N 333 1 1 35 829450 Seal Insert Air Motor 1 0 36 832304 Lower Body Air Motor 1 0 37 829658 Lock Nut 4 0 38 831489 Grounding Lug 1 0 39 832005 Handle not used on 1150 017 1 0 40 820189 Felt Muffler 1 0 900019 Parts List ...

Page 13: ... View Panther Pumps Upper End All Models 38 32 37 36 35 34 33 32 31 30 Apply Grease inside body chamber Lightly apply grease to surface indicated Use Mobile Synthetic Lubricating Mobilith SHC PM Apply Grease 39 40 ...

Page 14: ...ring 2 2 49 808693 Nut 5 5 50 830612 Dampner 4 4 51 830143 Nut 1 1 52 829441 Valve Bar 1 1 53 830792 Valve Exhaust 2 2 54 831551 O Ring Buna N 008 4 4 55 829461 Retnr Detent 2 2 56 829661 Spring Detent 2 2 57 805810 Ball Detent 2 2 58 831553 O Ring Buna N 236 1 1 59 830793 Piston Air 1 0 60 No Longer Used 0 0 61 829999 Spool Detent 1 1 62 830791 Valve Intake 2 2 63 No Longer Used 0 0 64 830723 Cou...

Page 15: ... 58 59 60 61 62 63 64 65 44 45 46 47 48 49 49 49 49 50 54 55 62 Torque 15 ft lb Lightly apply grease to all o rings springs and grooves Use Mobile Synthetic Lubricating Mobilith SHC PM Torque 4 in lb Torque 40 ft lb Apply Locitite 263 Apply Locitite 263 Apply Locitite 263 Apply Locitite 638 ...

Page 16: ...0 001 Single post lift for pumps Works with 120 lb or 400 lb drum sizes Includes model 4451 001 valve for raising and lowering air lift Platform Truck 4320 008 Platform truck with 10 rubber tired wheels and back caster for easy mobility 400 lb drums are held by a chain Front ramp design for ease of drum change Booster Handle 3310 009 Booster handle is supplied with a 3600 type swivel and provides ...

Page 17: ...0 009 1150 017 Dim A 18 Dim B 36 3 4 Dry Weight 15 lb 1150 010 Dim A 28 Dim B 46 3 4 Dry Weight 17 lb 1150 011 Dim A 34 Dim B 52 3 4 Dry Weight 19 lb Grease Outlet 1 4 NPT Air Inlet 1 4 NPT 18 3 4 16 3 4 2 3 4 10 DIM B DIM A ...

Page 18: ...anged item 39 40 and 41 Rev F Added Model 1150 017 Rev G Updated item 13 13A 14 15 16 Rev H Changed item 1 Rev J Changed part s page 12 item 33 36 Rev K Added note to item 21 on page 11 Rev L Changed Item 59 Rev M Changed Item 35 to current part number Rev N Changed muffler part number item 40 and location of muffler for serial numbers 112410 and higher Rev O Changed Item 59 Rev P Updated Technica...

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Balcrank PANTHER HP Series, Operation, Installation, Maintenance And Repair Manual

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