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Troubleshooting

When a problem occurs on the screw vacuum pump, it must be stopped immediately. Close the suction valve immediately in order to avoid the
ventilation of the vessel through the screw vacuum pump. The pump will then have to be inertised immediately if it cannot be excluded that there is
an explosive gas mixture present inside the pump.

Troubleshooting procedure

A problem has been flagged up by a monitoring device during the operation of the pump

Close the suction valve immediately and simultaneously supply non-explosive gas through the flushing gas connection, suction side.

Non-explosive gas volume flow: NC 400 B

³

100 liters/ min.

Inertise for at least 200 seconds, after that shut off the gas supply and the inerting process is completed

Switch off the pump and close the valves

Before restarting the pump, the cause of the problem has to be found and resolved. This is particularly important when

TS, LS or SA

have indicated

the problem.

The vacuum pump must be installed in such a way as to prevent any return of gas or liquid drawn medium to get back into the pump when the
pump stops.

WARNING

Risk of electrical shock, risk of damage to equipment.

Electrical installation work must only be executed by qualified personnel.

CAUTION

During operation the surface of the vacuum pump may reach temperatures of more than 90 °C.

Risk of burns!

Let the vacuum pump cool down prior to contact or wear heat protection gloves.

Problem

Possible Cause

Remedy

The vacuum pump does not reach the usual
pressure

The vacuum system or suction line is not
leak-tight

Check the hose or pipe connections for possible
leaks

Wrong motor rotation

Change two phases of motor

Pumping out the system takes too long

In case a mesh screen is installed on the suction
connection:

The mesh screen on the suction connection is
partially clogged

Clean the mesh screen

If cleaning is required too frequently install a fil-
ter upstream

In case an inlet filter is installed on the suction
connection:

The filter on the suction connection is partially
clogged

Clean or replace the inlet filter

Partial clogging in the suction, discharge or
pressure line

Remove the clogging

Long suction, discharge or pressure line with
too small a diameter

Use larger diameter tubing

Internal parts worn or damaged

Repair the vacuum pump (Busch service)

The vacuum pump does not start

The drive motor is not supplied with the correct
voltage or is overloaded

Supply a drive motor with the correct voltage

The drive motor starter overload protection is
insufficient or trip level is too low

Compare the trip level of the drive motor starter
overload protection with the data on the name-
plate

Correct if necessary

In case of high ambient temperature:

Set the trip level of the drive motor starter
overload protection 5 percent above the no-
minal drive motor current

One of the fuses has blown

Check the fuses

Troubleshooting

Page 18

Summary of Contents for 7180551

Page 1: ...s Screw Vacuum Pumps COBRA NC 400 B for Ecoclean GmbH cleaning equipment Ecoclean part number 7180551 7181192 Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870543127 0004 191016 Orig...

Page 2: ...ooling liquid 15 Checking the level of the cooling liquid 15 Topping up with cooling liquid 15 Changing the cooling liquid 16 Draining the cooling liquid 16 Filling up with new cooling liquid 16 Check...

Page 3: ...is 100 hPa If there is a risk that this back pressure could exceed 100 hPa a pressure switch must be installed at the exhaust of the pump which will stop the pump as soon as the back pressure exceeds...

Page 4: ...machine 3 Equipment group II not for mining application 4 Equipment category for explosive gases inside the machine 5 Type of protection 6 Explosion group inside the machine 7 Temperature class insid...

Page 5: ...2151 CAUTION The vacuum pump emits noise of high intensity Risk of damage to the hearing Persons staying in the vicinity of a non noise insulated vacuum pump over extended periods shall wear ear prot...

Page 6: ...p the vacuum pump in VCI film NOTE VCI is the abbreviation for volatile corrosion inhibitor The VCI molecule is an organic corrosion inhibitor in the vapour phase Integrated in various carriers such a...

Page 7: ...acuum pump may exceed temperatures of 90 C Risk of burns l Make sure that the vacuum pump cannot be touched inadvertently during operation provide a guard if necessary l Make sure that the oil sight g...

Page 8: ...mply with the regulations according to European Standard EN 50081 and EN 50082 electromagnetic compatibility If this is not the case the manufacturer of the vacuum system must be notified If the motor...

Page 9: ...ue for more than 2 seconds the gas inlet must be automatically closed If the measured value 10 seconds moreafter falls one more time under the reference value the gas inlet can be re opened and the va...

Page 10: ...pecified in the operating instructions is of informative nature only Check the oil level with the help of the various oil sight glasses OSG on the vacuum pump CAUTION Before changing the type of oil m...

Page 11: ...valve BGR set the barrier gas overpressure to 3 bar Shortly before starting the pump until shortly after stopping it the vacuum pump has to be continually pressurised with barrier gas Saving the opera...

Page 12: ...ON During operation the surface of the vacuum pump can exceed temperatures of 90 C Risk of burns The vacuum pump must be protected against contact during operation If touching the pump is unavoidable...

Page 13: ...ates inside the pump due to the process the time for inerting should be extended to a minimum of 10 minutes which will dry the pump l Switch off the pump l Make sure that the system is completely disc...

Page 14: ...e considered as initial guidelines which should be shortened or extended as appropriate In particularly heavy duty operation such as high dust loads in the environment or in the process gas it can bec...

Page 15: ...CAUTION Because the ends of the drain plugs are magnetic metal swarf can stick to them Always clean away this swarf when removing the drain plugs Because of wear and tear of the seals it is recommend...

Page 16: ...uid level is below the required level u Fill in more cooling liquid If the inlet line is equipped with a shut off device u Open the shut off device If the inlet line is not equipped with a shut off de...

Page 17: ...aminated and the degree of contamination must be documented in a declaration of decontamination Declaration of Decontamination which can be downloaded from www buschvacuum com Used oil and condensates...

Page 18: ...rns Let the vacuum pump cool down prior to contact or wear heat protection gloves Problem Possible Cause Remedy The vacuum pump does not reach the usual pressure The vacuum system or suction line is n...

Page 19: ...y provide a drain line and a drain cock Drain any condensates regularly The vacuum pump starts but labours or runs noisily or rattles The drive motor draws a too high a current compare with initial mo...

Page 20: ...ging The oil is black Oil change intervals are too long The oil has overheated Drain the oil Fill in new oil see Maintenance In case the oil life is too short use oil with bet ter heat resistance or a...

Page 21: ...of the publication of these installation and operating instructions on the rear cover page Find the up to date list of Busch companies and agencies all over the world on the internet at www buschvacu...

Page 22: ...C 25 ready to use 25 litres can 5 litres can part no 0831 563 468 part no 0831 563 469 Cooling liquid quantity The quantity of cooling liquid specified in this instructions manual is of informative n...

Page 23: ...r 0 05 Nominal motor rating with discharge counter pressure 0 1 bar 50 Hz 60 Hz kW kW 7 5 9 5 Nominal motor speed 50 Hz 60 Hz min 1 min 1 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 66 69...

Page 24: ......

Page 25: ...of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and 2 EN...

Page 26: ...Temperature sensor TS Temperature sensor TS Page 26...

Page 27: ...Temperature sensor TS Page 27...

Page 28: ...Temperature sensor TS Page 28...

Page 29: ...Temperature sensor TS Page 29...

Page 30: ...d No 2054040 Fax 44 0 1494 812256 Web www monitran com Vat No GB442 4883 40 27mm 43mm 28mm A F White ve Black 0 volts Screen not connected to case 0 1 20 3 4 1 5 4 6 7 8 397 43 0 4 6 04 A 8B C 5 4 5 8...

Page 31: ...lue Base MS039 1 4 28 UNF 10 32 UNF MS002 Q F Male M8 Male MS067 1 4 28 UNF M8 MS003 Q F Male M10 Male MS068 1 4 28 UNF 1 4 28 UNF MS004 Q F Male 1 4 28 UNF Male MS124 1 4 28 UNF M10 MS006 Q F Male M6...

Page 32: ...l info monitran com Registered in England No 2054040 Fax 44 0 1494 812256 Web www monitran com Vat No GB442 4883 40 We reserve the right to alter specifications without prior notice 4 20 mA 0V 24V Zen...

Page 33: ...Type Examination Certificate Baseefa02ATEX1057 dated 28th July 2009 and subsequent Variation Certificates Quality Assurance Notification Sira 02ATEX M171 dated 01 05 2012 Compliance with the Essentia...

Page 34: ...Note...

Page 35: ...Note...

Page 36: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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