Burnham 4FHL-107A Installation And Operating Instructions Manual Download Page 18

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Certain state and local codes may restrict the use of some 

chemicals listed for cleaning and maintaining the boiler. 

Check with local authorities before proceeding with the 

use of any chemicals.

 

L’utilisation de certains des produits chimiques indiqués 

pour le nettoyage et l’entretien de la chaudière peut être 

restreinte par les codes municipaux ou provinciaux. Il 

convient de s’informer auprès des autorités locales avant 

de procéder à l’utilisation de tout produit chimique.

 

 

B.

 Drain about 5 gallons of hot water from boiler 

 

     into a container and dissolve into it 1 pound of 

 

     caustic soda and one pound of trisodium 

 

     phosphate for each 50 gallons of boiler water. 

C.

  Add solution through exposed tapping, and  

 

reinstall safety valve.

D.

  Fill the entire system with water.

E.

  Start firing the boiler. 

F.

  Circulate the water though the entire system.

G.

  Vent the system, including the radiation.

H.

  Allow boiler water to reach operating 

temperature, if possible.

I.

   Continue to circulate the water for a few hours. 

J.

  Stop firing the boiler.

K.

  Drain the system in a manner and to a location    

that hot water can be discharged safely. 

L.

  When the boiler has cooled down to 120°F or 

less, remove plugs from all available returns and 

wash the water side of the boiler as thoroughly as  

possible, using a high-pressure water stream.

M.

 Refill the system with fresh water, and bring  

 

water temperature to 180°F promptly in order to    

drive off any dissolved gases.

7.  WATER BOILER OPERATION

 

The following guidelines relating to system water 

temperature fluctuation and flow through boiler must be 

observed. 

A. 

 It is important to operate your boiler in such a  

manner as to prevent temperature fluctuation of    

more than 40°F at any time. Rapid temperature  

changes within the boiler can create stresses in  

the boiler metal. These stresses can cause  

 

damage to the boiler by loosening tubes, or in    

more severe instances can crack tube sheet  

 

ligaments, furnaces, or waterlegs. 

B.

  It is equally important to insure that there is  

 

circulation through the boiler of at least 1/2 GPM/  

BHP at all times when the boiler is firing. 

8.   BOILER WATER TREATMENT

 

Boiler water treatment will help maximize the  

 

effectiveness and prolong the life of pressure    

vessels.

The general objectives of boiler water  

treatment are:

A.

  Remove corrosive gases from feedwater and  

boiler water.

B.

  Prevent sludge and scale deposits on the water    

side heating surfaces.

C.

  Prevent foaming and carryover.

   

Consult with a local water treatment company regularly 

engaged in the treatment of boiler water for advice in 

maintaining the proper feedwater, boiler water, and 

condensate chemistry.

Pour obtenir des conseils sur le maintien d’une composition 

chimique adéquate pour l’eau d’alimentation, l’eau de 

la chaudière et le condensat, consulter le personnel 

d’une station de traitement des eaux locale qui traite 

régulièrement des eaux de chaudière.

  

Certain state and local codes may restrict the use of 

some chemicals listed for cleaning and maintaining 

the boiler. Check with local authorities before 

proceeding with the use of any chemicals.

9.   MAKE PH OR ALKALINITY TEST

 

After boiler and system have been cleaned and 

refilled as previously described, test the pH of the water 

in the system. This can easily be done by drawing a 

small sample of boiler water and testing with hydrion 

paper which is used in the same manner as litmus 

paper, except it gives exact readings. A small color chart 

on the side of the hydrion dispenser gives the reading 

in pH. Hydrion paper is inexpensive and obtainable 

from any chemical supply house or through your local 

druggist. The pH should be higher than 8.3 but lower 

than 10.5. Add some washout chemical (caustic soda), if 

necessary, to bring the pH within the specified range. 

10.   FREQUENT  WATER  ADDITION

   

If, during normal operation, it is necessary to add water 

more frequently than once a month, consult a qualified 

service technician to check your system for leaks.

S’il est nécessaire d’ajouter de l’eau plus d’une fois par 

mois à une chaudière utilisée normalement, consulter un 

technicien d’entretien qualifié afin de vérifier la présence 

de fuites dans votre système.

A leaky system will increase the volume of make-up 

water supplied to the boiler which can significantly 

shorten the life of the boiler. Entrained in make-up water 

are dissolved minerals and oxygen. When the fresh, 

cool make-up water is heated in the boiler the minerals 

Summary of Contents for 4FHL-107A

Page 1: ...hnician BEFORE installing read all instructions in this manual and all other information shipped with the boiler Post all instructions and manuals near the boiler for reference by service personnel Pe...

Page 2: ...es having jurisdiction should be consulted before installations are made C All wiring on boilers installed in Canada shall be made in accordance with the Canadian Electrical Code and or Local Regulati...

Page 3: ...ne Burner boiler systems produce steam or hot water in a pressurized vessel by mixing extremely flammable gaseous liquid or solid fuels with air to produce combustion and very hot products of combusti...

Page 4: ...e s ret sont absents ou install s l aide de cavaliers Ne pas faire fonctionner si une commande un interrupteur un composant ou un dispositif est entr en contact avec de l eau Improper installation adj...

Page 5: ...e combustible contiennent de l alumine de la silice des m taux lourds du monoxyde de carbone des oxydes d azote des ald hydes ou d autres substances toxiques ou dangereuses pouvant causer la mort ou d...

Page 6: ...ted piping electrical and control systems used and maintained in the boiler room Le terme syst me de br leur chaudi re utilis dans ce manuel signifie tout quipement m canique ou lectrique y compris la...

Page 7: ...esting Controls 16 17 Initial Cleaning Steam Boilers 17 Initial Cleaning Water Boilers 17 18 Water Boiler Operation 18 Boiler Water Treatment 18 pH or Alkalinity Test 18 Warnings about Frequent Water...

Page 8: ...ombustion efficiency of over 80 This manual gives the necessary information for the proper installation operation maintenance and service of units For special installation problems contact Burnham Com...

Page 9: ...um capacity and will light off and have stable and consistent combustion On installations where a natural draft stack is used causing high breeching drafts the boiler locking blade damper on boilers e...

Page 10: ...altitude installations above 1 000 ft An adjustment of 3 5 per 1 000 ft of elevation is recommended 6 LOCATION OF ASME STAMPING DATA The ASME stamping data is located as follows 1 Series 4FH Sizes 63...

Page 11: ...the boiler warms up If formation of condensate persists the low limit should be adjusted upward until condensate no longer forms Water boilers and low pressure steam boilers must have a set LFH at 12...

Page 12: ...es in the boiler metal These stresses can cause damage to the boiler by loosening tubes or in more severe instances can crack tube sheet ligaments furnaces or waterlegs B If temperature differentials...

Page 13: ...MANUAL 9 RELIEF VALVES Boiler relief valves are normally shipped loose and have been properly sized for your boiler The aggregate capacity of the relief valves as stamped on the valve rating plates mu...

Page 14: ...14 FIGURE 4 TS 71 130 D INSTALLATION INSTRUCTIONS FIGURE 3 TS 71 176 B...

Page 15: ...15 TS 71 131 D FIGURE 5 TS 3 101 4 INSTALLATION INSTRUCTIONS FIGURE 6...

Page 16: ...control Avant que l installation de la chaudi re soit consid r e comme termin e v rifier le fonctionnement de ses dispositifs de contr le en particulier les interrupteurs bas niveau d eau et le contr...

Page 17: ...afety relief valve using extreme care to avoid damaging it A Check Operating Control Raise and lower operating control setting as required to start and stop burner B Warning Check High Limit Control J...

Page 18: ...WATER TREATMENT Boiler water treatment will help maximize the effectiveness and prolong the life of pressure vessels The general objectives of boiler water treatment are A Remove corrosive gases from...

Page 19: ...chaudi re par l oxyg ne provoque la corrosion des composants en fer et en acier et peut mener une d faillance La garantie standard de Burnham ne couvre pas les probl mes caus s par la contamination de...

Page 20: ...emperature to increase even if the gauge pressure is 0 It is better to allow the entire system to cool gradually never force cool the boiler as damage can also be inflicted due to thermal shock G When...

Page 21: ...rbulator replacement is from the front smokebox Turbulators should be installed and removed from the front of the boiler only Series 4FH All 4FH Series boilers come equipped with turbulators in all th...

Page 22: ...to solder joints on bellows and float when this type of control is used Check the float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration DO NOT...

Page 23: ...at the end of heating season Drain off boiler water until it runs clear while holding the boiler temperature between 180 and 200 F Then refill to top of gauge glass B Water Boilers Since a water boile...

Page 24: ...ion Safety Controls Flame Failure Weekly Operator If flame display installed read and log for both pilot and main flames notify service organization if readings are very high very low or fluctuating r...

Page 25: ...ition Interlock Annually Service Technician Refer to burner instructions Low Fire Start Interlock Annually Service Technician Refer to burner instructions Automatic Changeover At Least Annually Servic...

Page 26: ...26...

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Page 28: ...Product under conditions varying materially from those under such Products is usually tested under industry standards as of the shipment time C Any damage to the Product due to abrasion erosion corro...

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